Full Text Searchable PDF User Manual

OPERATOR’S MANUAL
WARNING: Please read and understand entire
manual, including all safety information, before
operating or charging worklight. Failure to follow
all instructions could result in damage to
worklight, property damage, or injury.
STORE THIS MANUAL IN A SAFE
PLACE FOR FUTURE REFERENCE
WARNING: Worklight contains a strong magnet
in stand-up base. Do not set worklight on or
near computer equipment, computer disks or
other types of magnetic storage or equipment.
Magnetic fields can erase data.
WARNING: LEDs are extremely bright.
Overexposure can cause permanent eye
damage. Never look directly into LED light or
shine the light toward anyone's eyes. This tool is
not a toy - keep away from children.
WARNING: This light is not certified or
recommended for use in areas identified in NEC
Hazardous Location Classification and Ignition
Temperatures.
2-IN-1
FLASHLIGHT/WORKLIGHT
LED
36
®
Model
6119
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Specifications
TEKTON
®
FLASHLIGHT/WORKLIGHT
• Power: 3.6 VDC
• Battery Pack: Rechargeable, 3.6 VDC, 1.0 Ah, Ni-MH
• LED-Bulb Life: 100,000 Hrs.
• Dimensions: 10" L (14-1/4" extended),
2-1/2" Diameter
• Run Time: 3 hours (30 LEDs), 8 hours (6 LEDs)
• Recharge Time: 4-6 hours
• AC Charging Adapter
Input: 110-120 VAC, Output: 6 VDC, 300 mA
• DC Charging Adapter
Input: 12 VDC, Output: 12 VDC
Your new cordless rechargeable worklight is an all-purpose light designed to provide safe illumination
almost anywhere - automotive, construction, roadside emergencies, power outages, camping/tent light,
and more. Proper use and care of your worklight will help ensure a longer life and trouble-free operation.
Be sure to read and follow all instructions contained in this manual.
page 2
Initial Charging Procedure (AC Adapter Only)
Use AC charging adapter indoors in a dry location only. Exposure to damp or wet conditions
could cause electrocution or damage to adapter.
Do not use charging adapter in combination with any extension cord, electrical generators, or step-up
transformers. Always plug AC cord directly into a 110-120 V 60Hz AC outlet in a suitable location.
Normal Charging Procedure (AC Adapter)
1.) Set light on its base so it is standing vertically. Plug adapter into charging jack (Fig.2).
2.) Plug adapter into 110-120 VAC, 60 Hz outlet.
3.) Locate charging indicator LED (Fig.2). When adapter is properly plugged into charging jack and AC
outlet, indicator LED will glow red.
4.) Charge for 4 hours or until charging indicator LED glows green. To prevent overheating, do not
charge for more than 8 hours.
5.) Unplug AC adapter from electrical outlet, then disconnect from worklight.
The worklight is shipped with a minimal charge in the internal battery pack. The Initial
Charging Procedure must be completed before first use to ensure proper battery life and
performance. Failure to follow described charging procedures could permanently damage the internal
battery pack. AC and DC charging adapters are for re-charging battery only. They cannot be used to
directly power the worklight.
1.) Set light on its base so it is standing vertically. Plug adapter
into charging jack on base of worklight (see Fig.2).
2.) Plug AC adapter into 110-120 VAC, 60 Hz outlet.
3.) Locate charging indicator LED (Fig.2). When adapter is properly
plugged into charging jack and AC outlet, indicator LED will glow red.
4.) Charge unit for 8 hours. Indicator LED may glow green before
initial charge is complete. It is important to complete a full 8 hour
charge regardless of indicator LED color. To prevent
overheating, remove from charge after 8 hours.
5.) When operating for the first time, allow unit to run until battery is
discharged (light is dim or dark).
6.) The Initial Charging Procedure is now complete. To recharge unit,
refer to Normal Charging Procedure below.
AC Charging Safety Precautions
Charging the Internal Battery
AC Charging Adapter
x1
DC Charging Adapter
x1
30 LED
Worklight
Stand-Up
Magnetic Base
Charging
Indicator LED
Charging Jack
On/Off Switch
6V
6 LED Flashlight
36 LED Flashlight / Worklight
Fig.1
6V
Charging Indicator LED
Charging Jack
Worklight
Base
Fig.2

page 3
Notes on Charging
Charge after each significant use. Do not store unit for long periods of time with battery in uncharged
condition as damage to battery could result.
This product contains an internal Nickel-Metal Hydride battery pack and must be recharged every
30-45 days to ensure optimum performance.
If you have followed charging instructions as described above and experience unsatisfactory
performance, consult the troubleshooting guide.
DC Charging Adapter
The DC Charging Adapter is not intended as a primary charging source. Since charging times can
be significantly longer, it is recommended that the DC Charging Adapter be used only when there
is no AC power source available.
1.) Set light on stable surface. Plug adapter into charging jack on base of worklight.
2.) Plug DC adapter into vehicle lighter/12 VDC accessory socket. Locate charging indicator LED
(Fig. 2). When adapter is properly plugged into charging jack and 12 VDC accessory
outlet, charging indicator LED will glow red. To prevent overheating, do not charge for more
than 8 hours.
3.) When indicator LED glows green, unit is fully charged. Disconnect DC adapter from 12 VDC outlet,
then from worklight.
DC charging adapter can be used in almost any vehicle or portable DC power station by plugging into
lighter/12 VDC accessory power socket. Consult vehicle or power station owner’s manual for more
information on operating 12 VDC accessories. Do not drive vehicle while charging worklight. Unsecured
worklight may move suddenly around passenger compartment becoming a hazard during certain
driving maneuvers.
Do not allow charging adapter to come in contact with water, rain, or snow. Store in dry location only.
If charging adapter does come in contact with water, place in a dry location at room temperature on
a soft, absorbent towel and allow to thoroughly dry. If it becomes submerged in water, discontinue
use. Contact Michigan Industrial Tools or your local retailer for a replacement charging adapter.
Use only the DC Charging Adapter supplied with worklight. Attempting to charge worklight with an
adapter that is not compatible could result in fire, damage to worklight, or personal injury.
DC Charging Safety Precautions
Mode1 (6 LED Flashlight): Use on/off switch
(Fig.1) to operate the 6 LED flashlight head.
On a full battery charge, 6 LEDs will operate
up to 8 hours (Fig.3).
Mode 2 (30 LED Worklight): Extend body to
operate 30 LEDs, retract to shut off. On a full
battery charge, 30 LEDs will operate up to
3 hours (Fig.3).
Using the Worklight:
Two Operating Modes
Do not allow charging adapter to come in contact with water, rain, or snow. Store in dry location only. If
charging adapter does come in contact with water, place in a dry location at room temperature on a soft,
absorbent towel and allow to thoroughly dry. Do not operate until it is completely free of moisture. If it
becomes submerged in water, discontinue use immediately. Contact Michigan Industrial Tools or your
local retailer for a replacement charging adapter.
Store AC adapter so it will not be confused with similar adapters for other products. Use only the AC
Charging Adapter supplied with worklight to charge worklight. Attempting to charge worklight with an
adapter that is not compatible could result in fire, damage to worklight, or personal injury.
Mode 1:
6 LED mode for
maximum run time
Up to
8 hours
run time
Mode 2:
30 LED mode for
maximum illumination
Up to
3 hours
run time
Fig.3

Problem:
This product contains an internal Nickel-Metal Hydride battery pack
and must be recharged every 30-45 days to ensure optimum
performance. If product is stored for long periods of time and not
charged regularly the batteries may become permanently damaged.
Batteries do not hold a
charge, LED lights are very
dim or do not emit any light
at all.
The Charging Indicator LED displays an estimate of battery condition
during charging, and is not a precise measurement of battery capacity.
If you are experiencing any of the problems listed, it may be due to
an overly sensitive charging indicator. The unit may still charge and
operate normally. Try charging the unit for 6 hours, disregarding the
behavior of the charging indicator LED. Remove from charge after 6
hours and use normally. If you are satisfied with the performance
continue using 6 hour charging cycles for your worklight.
Charging Indicator LED
does not change from red
to green, flashes from red
to green during charging, or
glows green too quickly.
Be sure the charging cord is completely seated into the charging jack
on the worklight and that the AC adapter is completely seated into a
110-120 VAC wall outlet. If the wall outlet is controlled by a wall switch
be sure it is turned on. If you are using the DC adapter check your
automobile manual for proper DC outlet operation.
Charging indicator LED
does not light up at all.
Possible Solutions:
Troubleshooting
page 4
Storage
Charge unit after each significant use and before any long period of storage. Do not store worklight
for long periods with the battery in uncharged condition. This could permanently damage the
battery. Store worklight and charging adapters in a clean, dry area. Be sure to keep charging adapters
included with this product stored separately from similar items belonging to other products. Only the
charging adapters included with this worklight are compatible. Mistakenly using a non-compatible charger
could cause damage to worklight or personal injury. The worklight can also be stored in vehicle for
roadside emergency situations. If stored in vehicle, recharge battery every 30-45 days to ensure top
performance in an emergency. To prevent worklight from being damaged, properly secure worklight and
any accessories in a safe place in vehicle.
Cleaning
All exterior surfaces of worklight can be wiped clean with a soft cloth dampened with a soap and water
solution. Do not immerse or submerge any part of worklight in water or other solvent. Use only a gentle
soap detergent in cleaning solution. Never use solvents or cleaning agents containing petroleum (gasoline,
kerosene, oil), paint thinner, turpentine, alcohol, or ammonia. Harsh materials will damage surfaces.
Repair
Any repairs should be performed by qualified personnel only . Do not open exterior casing of worklight.
There are no user serviceable parts inside. Opening or visible attempts to open or repair worklight may
void warranties and/or cause damage to tool or personal injury. LED bulbs will never wear out under
normal conditions and do not need to be replaced. Rechargeable battery pack cannot be replaced.
This product contains an internal Nickel-Metal Hydride battery pack formulated from environmentally
sensitive materials. This product must be disposed of properly. Contact a local recycler of batteries
to handle disposal. Be aware that in many areas it is illegal to dispose of batteries improperly and
doing so may result in fines and/or imprisonment. Consult local regulations for disposal. Never
incinerate batteries as they may leak or explode.
Maintenance
The worklight features a stand-up base with a
built-in magnet. Soft coating on bottom of base
allows worklight to be magnetically attached
to vehicle body panels or under hood without
damaging or scratching paint. (Fig.4)
Magnetic Base
Do not set worklight on or near computer equipment, computer disks or other
types of magnetic storage or equipment. Magnetic fields can erase data.
FERROUS MET
AL
SUR
FACE
Fig.4
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Michigan Industrial Tools
TEKTONTOOLS.COM
Michigan Industrial Tools
3707 Roger B. Chaffee Dr.
Grand Rapids, MI 49548