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Lexmark MS510 Series Service Manual

MS610 Series

Made by: Lexmark
Type: Service Manual
Category: Printer
Pages: 17
Size: 3.07 MB

 

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Lexmark MS510 & MS610 Series

Machine Type 4514-630, -635, -636

Service Manual

Start diagnostics

Maintenance

Safety and notices

Trademarks

Index

October 17, 2012

www.lexmark.com

P/N 12G2826

 


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Parts catalog

Legend

The following column headings are used in the parts catalog:

Asm

index

—Identifies the item in the illustration.

Part number

—Identifies the unique number that correlates with the part.

Units/mach

—Refers to the number of units actually used in the base machine or product.

Units/FRU

—Refers to the number of units in a particular FRU.

Description

—A brief description of the part.

The following abbreviations are used in the parts catalog:

NS

 (not shown) in the Asm

index column indicates that the part is procurable but is not pictured in the illustration.

PP

 (parts packet) in the Description column indicates that the part is contained in a parts packet.

4514-630, -635, -636

Parts catalog

262

 


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Assembly 1: Covers

2

3

5

6

8

10

11

14

15

1

7

4

12

13

9

4514-630, -635, -636

Parts catalog

263

 


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Assembly 1: Covers

Asm-index

P/N

Units/mach Units/FRU Description

Removal procedure

1

40X8520

1

1

Dust cover (250

sheet tray)

“Dust cover removal” on
page 240

1

40X8521

1

1

Dust cover (550

sheet tray)

“Dust cover removal” on
page 240

2

40X8054

1

1

Rear door and cover

(MS510dn)

“Rear door and cover
removal” on page 240

2

40X8270

1

1

Rear door and cover

(MS610dn, MS610de)

“Rear door and cover
removal” on page 240

3

40X8087

1

1

Right cover (MS610dn, MS610de)

“Right cover removal” on
page 178

4

40X8052

1

1

Right cover (MS510dn)

“Right cover removal” on
page 178

5

40X8305

1

1

250-sheet tray

N/A

5

40X8086

1

1

550-sheet tray

N/A

6

40X8056

1

1

Front access cover

(MS510dn, MS610dn)

“Front access cover
removal” on page 218

6

40X8268

1

1

Front access cover

(MS610de)

“Front access cover
removal” on page 218

7

40X9148

1

1

Cartridge plunger

“Cartridge plunger removal”
on page 194

8

40X9131

1

1

MPF assembly (100 sheets)

“MPF assembly removal” on
page 210

9

40X8051

1

1

Nameplate (MS510dn, MS610dn)

“Nameplate removals” on
page 199

9

40X8272

1

1

Nameplate (MS610de)

“Nameplate removals” on
page 199

10

40X8057

1

1

Control panel cover and buttons

(MS610de)

Note: 

Does not include the UICC.

“Control panel assembly
removals” on page 201

“UICC removals” on
page 205

11

40X8068

1

1

Bezel (MS610de)

“Bezel removals” on
page 197

12

40X8060

1

1

Control panel cover and buttons

(MS510dn)

Note: 

Does not include the UICC.

“Control panel assembly
removals” on page 201

“UICC removals” on
page 205

4514-630, -635, -636

Parts catalog

264

 


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Asm-index

P/N

Units/mach Units/FRU Description

Removal procedure

12

40X8061

1

1

Control panel cover and buttons

(MS610dn)

Note: 

Does not include the UICC.

“Control panel assembly
removals” on page 201

“UICC removals” on
page 205

13

40X8066

1

1

Bezel (MS510dn)

“Bezel removals” on
page 197

13

40X8067

1

1

Bezel (MS610dn)

“Bezel removals” on
page 197

14

40X8053

1

1

Left cover (MS510dn)

“Left cover removal” on
page 166

14

40X8269

1

1

Left cover (MS610dn, MS610de)

“Left cover removal” on
page 166

15

40X8055

1

1

Top cover (MS510dn)

“Top cover removal” on
page 245

15

40X8271

1

1

Top cover (MS610dn, MS610de)

“Top cover removal” on
page 245

4514-630, -635, -636

Parts catalog

265

 


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4514-630, -635, -636

Parts catalog

266

 


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Assembly 2: Electronics 1

1

2

3

4

5

7

9

10

11

6

8

12

4514-630, -635, -636

Parts catalog

267

 


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Assembly 2: Electronics 1

Asm-index

P/N

Units/mach Units/FRU Description

Removal procedure

1

40X8081

1

1

Laser scanning unit

“Laser scanning unit (LSU) removal”
on page 246

2

40X8343

1

1

Fuser, 100 V

“Fuser removal” on page 244

2

40X8023

1

1

Fuser, 110 V

“Fuser removal” on page 244

2

40X8024

1

1

Fuser, 220 V

“Fuser removal” on page 244

3

40X8050

1

1

Narrow media/bin full sensor

“Narrow media/bin full sensor
removal” on page 241

4

40X8276

1

1

Cooling fan (MS510dn, MS610dn)

“Cooling fan removals” on page 
180

4

40X8274

1

1

Cooling fan (MS610de)

“Cooling fan removals” on page 
180

5

40X8029

1

1

Controller board (MS510dn)

“Controller board removals” on
page 184

5

40X8030

1

1

Controller board (MS610dn)

“Controller board removals” on
page 184

6

40X8388

1

1

Controller board (MS610de)

“Controller board removals” on
page 184

7

40X7592

1

1

Tray present sensor

“Tray present sensor removal” on
page 179

8

40X8280

1

1

Front input guide

“Front input guide removal” on
page 219

9

40X8300

1

1

MPF solenoid

“MPF solenoid removal” on
page 169

10

40X8301

1

1

Reverse solenoid

“Reverse solenoid removal” on
page 174

11

40X8285

1

1

Control panel assembly (MS610de)

“Control panel assembly removals”
on page 201

12

40X8292

1

1

Control panel assembly (MS510dn)

“Control panel assembly removals”
on page 201

12

40X8284

1

1

Control panel assembly (MS610dn)

“Control panel assembly removals”
on page 201

4514-630, -635, -636

Parts catalog

268

 


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Assembly 3: Electronics 2

4

3

2

1

5

6

7

8

4514-630, -635, -636

Parts catalog

269

 


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Assembly 3: Electronics 2

Asm-index

P/N

Units/mach Units/FRU Description

Removal procedure

1

40X8048

1

1

Front door sensor

“Front door sensor removal” on
page 218

2

40X8266

1

1

Cartridge smart chip contact

“Toner cartridge smart chip contact
removal” on page 188

3

40X8046

1

1

Toner density sensor

“Toner density sensor removal” on
page 232

4

40X7797

1

1

Power supply, 100 V/110 V

“Power supply removal” on page 223

or

“Power supply removal (MS610)” on
page 224

4

40X7798

1

1

Power supply, 220 V

“Power supply removal” on page 223

or

“Power supply removal (MS610)” on
page 224

5

40X8045

1

1

Trailing edge sensor

“Trailing edge sensor removal” on
page 232

6

40X8043

1

1

Duplex sensor and input sensor

“Duplex sensor and input sensor
removal” on page 227

7

40X7592

1

1

Media present sensor

“Media present sensor removal” on
page 230

8

40X8044

1

1

Index sensor

“Index sensor removal” on page 230

4514-630, -635, -636

Parts catalog

270

 


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Assembly 4: Frame

2

9

10

11

12

13

8

1

4

5

6

7

3

3

4514-630, -635, -636

Parts catalog

271

 


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Assembly 4: Frame

Asm-index

P/N

Units/mach Units/FRU Description

Removal procedure

1

40X5364

1

1

Transfer roll

“Transfer roll removal” on page 193

2

40X8298

1

1

Redrive assembly (MS510dn)

“Redrive assembly removal” on
page 243

2

40X8437

1

1

Redrive assembly (MS611dn)

“Redrive assembly removal” on
page 243

2

40X8438

1

1

Redrive assembly (MS611de)

“Redrive assembly removal” on
page 243

3

40X8299

1

1

Front mounts

“Left front mount removal” on
page 190

“Right front mount removal” on
page 191

4

40X8084

1

1

Pick/Lift motor gearbox

“Pick/Lift motor gearbox removal” on
page 239

5

40X8275

1

1

Duplex assembly

“Duplex removal” on page 226

6

40X8297

2

1

Pick tire

N/A

7

40X8261

1

1

ACM assembly

“ACM assembly removal” on
page 233

8

40X8295

2

2

MPF pick roller and separator pad

“MPF pick roller removal” on
page 213

and

“Separator pad removal” on page 
221

9

40X8279

1

1

Jam access cover

“Jam access cover removal” on
page 214

10

40X8278

1

1

MPF gearbox

“MPF gearbox removal” on page 171

11

40X8277

1

1

Duplex gear assembly

“Duplex gear assembly removal” on
page 176

12

40X8083

1

1

Cartridge gearbox

“Cartridge gearbox removal” on
page 175

13

40X8085

1

1

Main drive gearbox

“Main drive gearbox removal” on
page 167

NS

40X8394

1

1

Screw kit

N/A

4514-630, -635, -636

Parts catalog

272

 


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Assembly 5: Option trays

3

4

5

6

1

2

4514-630, -635, -636

Parts catalog

273

 


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Assembly 5: Option trays

Asm-index

P/N

Units/opt Units/FRU Description

Removal procedure

1

40X8287

1

1

250-sheet tray

N/A

1

40X8286

1

1

550-sheet tray

N/A

2

40X8520

1

1

Dust cover, 250

sheet tray

“Dust cover removal” on page 240

2

40X8521

1

1

Dust cover, 550

sheet tray

“Dust cover removal” on page 240

3

40X8262

1

1

ACM assembly

“ACM assembly removal” on page 250

4

40x8443

1

1

Pick roller assembly

“Pick roller removal” on page 247

5

40X8444

1

1

Separator roll assembly

“Separator roll assembly removal” on page 
248

6

40X8305

1

1

250-sheet tray insert

N/A

6

40X8086

1

1

550-sheet tray insert

N/A

4514-630, -635, -636

Parts catalog

274

 


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Assembly 6: Maintenance kits

Asm-index

P/N

Units/mach Units/FRU Description

Removal procedure

NS

40X8439

1

1

Maintenance kit, 100 V (MS510dn)

100 V fuser (40X8343)

Paper exit guide (40X8298)

ACM pick roll (40X8297)

Transfer roll (40X5364)

Tray separator roll assembly (40X8444)

MPF pick roll and separator pad (40X8295)

N/A

NS

40X8281

1

1

Maintenance kit, 110 V (MS510dn)

110 V fuser (40X8023)

Paper exit guide (40X8298)

ACM pick roll (40X8297)

Transfer roll (40X5364)

Tray separator roll assembly (40X8444)

MPF pick roll and separator pad (40X8295)

N/A

NS

40X8282

1

1

Maintenance kit, 220 V (MS510dn)

220 V fuser (40X8024)

Paper exit guide (40X8298)

ACM pick roll (40X8297)

Transfer roll (40X5364)

Tray separator roll assembly (40X8444)

MPF pick roll and separator pad (40X8295)

N/A

NS

40X8440

1

1

Maintenance kit, 100 V (MS610dn)

100 V fuser (40X8343)

Paper exit guide (40X8298)

ACM pick roll (40X8297)

Transfer roll (40X5364)

Tray separator roll assembly (40X8444)

MPF pick roll and separator pad (40X8295)

N/A

NS

40X8433

1

1

Maintenance kit, 110 V (MS610dn)

110 V fuser (40X8023)

Paper exit guide (40X8437)

ACM pick roll (40X8297)

Transfer roll (40X5364)

Tray separator roll assembly (40X8444)

MPF pick roll and separator pad (40X8295)

N/A

4514-630, -635, -636

Parts catalog

275

 


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Asm-index

P/N

Units/mach Units/FRU Description

Removal procedure

NS

40X8435

1

1

Maintenance kit, 220 V (MS610dn)

220 V fuser (40X8024)

Paper exit guide (40X8437)

ACM pick roll (40X8297)

Transfer roll (40X5364)

Tray separator roll assembly (40X8444)

MPF pick roll and separator pad (40X8295)

N/A

NS

40X8441

1

1

Maintenance kit, 100 V (MS610de)

100 V fuser (40X8343)

Paper exit guide (40X8298)

ACM pick roll (40X8297)

Transfer roll (40X5364)

Tray separator roll assembly (40X8444)

MPF pick roll and separator pad (40X8295)

N/A

NS

40X8434

1

1

Maintenance kit, 110 V (MS610de)

110 V fuser (40X8023)

Paper exit guide (40X8438)

ACM pick roll (40X8297)

Transfer roll (40X5364)

Tray separator roll assembly (40X8444)

MPF pick roll and separator pad (40X8295)

N/A

NS

40X8436

1

1

Maintenance kit, 220 V (MS610de)

220 V fuser (40X8024)

Paper exit guide (40X8438)

ACM pick roll (40X8297)

Transfer roll (40X5364)

Tray separator roll assembly (40X8444)

MPF pick roll and separator pad (40X8295)

N/A

4514-630, -635, -636

Parts catalog

276

 


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Assembly 7: Power cords

Asm-index

P/N

Units/mach Units/FRU Description

Removal procedure

NS

40X0269

1

1

Power cord, 2.5 m (straight)—USA, Canada

N/A

NS

40X3141

1

1

Power cord, 2.5 m (straight)—Europe and others

N/A

NS

40X0288

1

1

Power cord, 2.5 m (straight)—Argentina

N/A

NS

40X0271

1

1

Power cord, 2.5 m (straight)—United Kingdom

N/A

NS

40X0275

1

1

Power cord, 2.5 m (straight)—Israel

N/A

NS

40X1772

1

1

Power cord, 2.5 m (straight)—Switzerland

N/A

NS

40X1773

1

1

Power cord, 2.5 m (straight)—South Africa

N/A

NS

40X0273

1

1

Power cord, 2.5 m (straight)—Traditional Italy

N/A

NS

40X1774

1

1

Power cord, 2.5 m (straight)—Denmark

N/A

NS

40X4596

1

1

Power cord, 2.5 m (straight)—Brazil

N/A

NS

40X0303

1

1

Power cord, 2.5 m (straight)—China

N/A

NS

40X0270

1

1

Power cord, 2.5 m (straight)—Japan

N/A

NS

40X1792

1

1

Power cord, 2.5 m (straight)—Korea

N/A

NS

40X1791

1

1

Power cord, 2.5 m (straight)—Taiwan

N/A

NS

40X0301

1

1

Power cord, 2.5 m (straight)—Australia

N/A

4514-630, -635, -636

Parts catalog

277