Full Text Searchable PDF User Manual
Lexmark MS510 & MS610 Series
Machine Type 4514-630, -635, -636
Service Manual
•
Start diagnostics
•
Maintenance
•
Safety and notices
•
Trademarks
•
Index
October 17, 2012
www.lexmark.com
P/N 12G2826
Parts catalog
Legend
The following column headings are used in the parts catalog:
•
Asm
‑
index
—Identifies the item in the illustration.
•
Part number
—Identifies the unique number that correlates with the part.
•
Units/mach
—Refers to the number of units actually used in the base machine or product.
•
Units/FRU
—Refers to the number of units in a particular FRU.
•
Description
—A brief description of the part.
The following abbreviations are used in the parts catalog:
•
NS
(not shown) in the Asm
‑
index column indicates that the part is procurable but is not pictured in the illustration.
•
PP
(parts packet) in the Description column indicates that the part is contained in a parts packet.
4514-630, -635, -636
Parts catalog
262
Assembly 1: Covers
2
3
5
6
8
10
11
14
15
1
7
4
12
13
9
4514-630, -635, -636
Parts catalog
263
Assembly 1: Covers
Asm-index
P/N
Units/mach Units/FRU Description
Removal procedure
1
40X8520
1
1
Dust cover (250
‑
sheet tray)
“Dust cover removal” on
page 240
1
40X8521
1
1
Dust cover (550
‑
sheet tray)
“Dust cover removal” on
page 240
2
40X8054
1
1
Rear door and cover
(MS510dn)
“Rear door and cover
removal” on page 240
2
40X8270
1
1
Rear door and cover
(MS610dn, MS610de)
“Rear door and cover
removal” on page 240
3
40X8087
1
1
Right cover (MS610dn, MS610de)
“Right cover removal” on
page 178
4
40X8052
1
1
Right cover (MS510dn)
“Right cover removal” on
page 178
5
40X8305
1
1
250-sheet tray
N/A
5
40X8086
1
1
550-sheet tray
N/A
6
40X8056
1
1
Front access cover
(MS510dn, MS610dn)
“Front access cover
removal” on page 218
6
40X8268
1
1
Front access cover
(MS610de)
“Front access cover
removal” on page 218
7
40X9148
1
1
Cartridge plunger
“Cartridge plunger removal”
on page 194
8
40X9131
1
1
MPF assembly (100 sheets)
“MPF assembly removal” on
page 210
9
40X8051
1
1
Nameplate (MS510dn, MS610dn)
“Nameplate removals” on
page 199
9
40X8272
1
1
Nameplate (MS610de)
“Nameplate removals” on
page 199
10
40X8057
1
1
Control panel cover and buttons
(MS610de)
Note:
Does not include the UICC.
“Control panel assembly
removals” on page 201
“UICC removals” on
page 205
11
40X8068
1
1
Bezel (MS610de)
“Bezel removals” on
page 197
12
40X8060
1
1
Control panel cover and buttons
(MS510dn)
Note:
Does not include the UICC.
“Control panel assembly
removals” on page 201
“UICC removals” on
page 205
4514-630, -635, -636
Parts catalog
264
Asm-index
P/N
Units/mach Units/FRU Description
Removal procedure
12
40X8061
1
1
Control panel cover and buttons
(MS610dn)
Note:
Does not include the UICC.
“Control panel assembly
removals” on page 201
“UICC removals” on
page 205
13
40X8066
1
1
Bezel (MS510dn)
“Bezel removals” on
page 197
13
40X8067
1
1
Bezel (MS610dn)
“Bezel removals” on
page 197
14
40X8053
1
1
Left cover (MS510dn)
“Left cover removal” on
page 166
14
40X8269
1
1
Left cover (MS610dn, MS610de)
“Left cover removal” on
page 166
15
40X8055
1
1
Top cover (MS510dn)
“Top cover removal” on
page 245
15
40X8271
1
1
Top cover (MS610dn, MS610de)
“Top cover removal” on
page 245
4514-630, -635, -636
Parts catalog
265
4514-630, -635, -636
Parts catalog
266
Assembly 2: Electronics 1
1
2
3
4
5
7
9
10
11
6
8
12
4514-630, -635, -636
Parts catalog
267
Assembly 2: Electronics 1
Asm-index
P/N
Units/mach Units/FRU Description
Removal procedure
1
40X8081
1
1
Laser scanning unit
“Laser scanning unit (LSU) removal”
on page 246
2
40X8343
1
1
Fuser, 100 V
“Fuser removal” on page 244
2
40X8023
1
1
Fuser, 110 V
“Fuser removal” on page 244
2
40X8024
1
1
Fuser, 220 V
“Fuser removal” on page 244
3
40X8050
1
1
Narrow media/bin full sensor
“Narrow media/bin full sensor
removal” on page 241
4
40X8276
1
1
Cooling fan (MS510dn, MS610dn)
“Cooling fan removals” on page
180
4
40X8274
1
1
Cooling fan (MS610de)
“Cooling fan removals” on page
180
5
40X8029
1
1
Controller board (MS510dn)
“Controller board removals” on
page 184
5
40X8030
1
1
Controller board (MS610dn)
“Controller board removals” on
page 184
6
40X8388
1
1
Controller board (MS610de)
“Controller board removals” on
page 184
7
40X7592
1
1
Tray present sensor
“Tray present sensor removal” on
page 179
8
40X8280
1
1
Front input guide
“Front input guide removal” on
page 219
9
40X8300
1
1
MPF solenoid
“MPF solenoid removal” on
page 169
10
40X8301
1
1
Reverse solenoid
“Reverse solenoid removal” on
page 174
11
40X8285
1
1
Control panel assembly (MS610de)
“Control panel assembly removals”
on page 201
12
40X8292
1
1
Control panel assembly (MS510dn)
“Control panel assembly removals”
on page 201
12
40X8284
1
1
Control panel assembly (MS610dn)
“Control panel assembly removals”
on page 201
4514-630, -635, -636
Parts catalog
268
Assembly 3: Electronics 2
4
3
2
1
5
6
7
8
4514-630, -635, -636
Parts catalog
269
Assembly 3: Electronics 2
Asm-index
P/N
Units/mach Units/FRU Description
Removal procedure
1
40X8048
1
1
Front door sensor
“Front door sensor removal” on
page 218
2
40X8266
1
1
Cartridge smart chip contact
“Toner cartridge smart chip contact
removal” on page 188
3
40X8046
1
1
Toner density sensor
“Toner density sensor removal” on
page 232
4
40X7797
1
1
Power supply, 100 V/110 V
“Power supply removal” on page 223
or
“Power supply removal (MS610)” on
page 224
4
40X7798
1
1
Power supply, 220 V
“Power supply removal” on page 223
or
“Power supply removal (MS610)” on
page 224
5
40X8045
1
1
Trailing edge sensor
“Trailing edge sensor removal” on
page 232
6
40X8043
1
1
Duplex sensor and input sensor
“Duplex sensor and input sensor
removal” on page 227
7
40X7592
1
1
Media present sensor
“Media present sensor removal” on
page 230
8
40X8044
1
1
Index sensor
“Index sensor removal” on page 230
4514-630, -635, -636
Parts catalog
270
Assembly 4: Frame
2
9
10
11
12
13
8
1
4
5
6
7
3
3
4514-630, -635, -636
Parts catalog
271
Assembly 4: Frame
Asm-index
P/N
Units/mach Units/FRU Description
Removal procedure
1
40X5364
1
1
Transfer roll
“Transfer roll removal” on page 193
2
40X8298
1
1
Redrive assembly (MS510dn)
“Redrive assembly removal” on
page 243
2
40X8437
1
1
Redrive assembly (MS611dn)
“Redrive assembly removal” on
page 243
2
40X8438
1
1
Redrive assembly (MS611de)
“Redrive assembly removal” on
page 243
3
40X8299
1
1
Front mounts
“Left front mount removal” on
page 190
“Right front mount removal” on
page 191
4
40X8084
1
1
Pick/Lift motor gearbox
“Pick/Lift motor gearbox removal” on
page 239
5
40X8275
1
1
Duplex assembly
“Duplex removal” on page 226
6
40X8297
2
1
Pick tire
N/A
7
40X8261
1
1
ACM assembly
“ACM assembly removal” on
page 233
8
40X8295
2
2
MPF pick roller and separator pad
“MPF pick roller removal” on
page 213
and
“Separator pad removal” on page
221
9
40X8279
1
1
Jam access cover
“Jam access cover removal” on
page 214
10
40X8278
1
1
MPF gearbox
“MPF gearbox removal” on page 171
11
40X8277
1
1
Duplex gear assembly
“Duplex gear assembly removal” on
page 176
12
40X8083
1
1
Cartridge gearbox
“Cartridge gearbox removal” on
page 175
13
40X8085
1
1
Main drive gearbox
“Main drive gearbox removal” on
page 167
NS
40X8394
1
1
Screw kit
N/A
4514-630, -635, -636
Parts catalog
272
Assembly 5: Option trays
3
4
5
6
1
2
4514-630, -635, -636
Parts catalog
273
Assembly 5: Option trays
Asm-index
P/N
Units/opt Units/FRU Description
Removal procedure
1
40X8287
1
1
250-sheet tray
N/A
1
40X8286
1
1
550-sheet tray
N/A
2
40X8520
1
1
Dust cover, 250
‑
sheet tray
“Dust cover removal” on page 240
2
40X8521
1
1
Dust cover, 550
‑
sheet tray
“Dust cover removal” on page 240
3
40X8262
1
1
ACM assembly
“ACM assembly removal” on page 250
4
40x8443
1
1
Pick roller assembly
“Pick roller removal” on page 247
5
40X8444
1
1
Separator roll assembly
“Separator roll assembly removal” on page
248
6
40X8305
1
1
250-sheet tray insert
N/A
6
40X8086
1
1
550-sheet tray insert
N/A
4514-630, -635, -636
Parts catalog
274
Assembly 6: Maintenance kits
Asm-index
P/N
Units/mach Units/FRU Description
Removal procedure
NS
40X8439
1
1
Maintenance kit, 100 V (MS510dn)
•
100 V fuser (40X8343)
•
Paper exit guide (40X8298)
•
ACM pick roll (40X8297)
•
Transfer roll (40X5364)
•
Tray separator roll assembly (40X8444)
•
MPF pick roll and separator pad (40X8295)
N/A
NS
40X8281
1
1
Maintenance kit, 110 V (MS510dn)
•
110 V fuser (40X8023)
•
Paper exit guide (40X8298)
•
ACM pick roll (40X8297)
•
Transfer roll (40X5364)
•
Tray separator roll assembly (40X8444)
•
MPF pick roll and separator pad (40X8295)
N/A
NS
40X8282
1
1
Maintenance kit, 220 V (MS510dn)
•
220 V fuser (40X8024)
•
Paper exit guide (40X8298)
•
ACM pick roll (40X8297)
•
Transfer roll (40X5364)
•
Tray separator roll assembly (40X8444)
•
MPF pick roll and separator pad (40X8295)
N/A
NS
40X8440
1
1
Maintenance kit, 100 V (MS610dn)
•
100 V fuser (40X8343)
•
Paper exit guide (40X8298)
•
ACM pick roll (40X8297)
•
Transfer roll (40X5364)
•
Tray separator roll assembly (40X8444)
•
MPF pick roll and separator pad (40X8295)
N/A
NS
40X8433
1
1
Maintenance kit, 110 V (MS610dn)
•
110 V fuser (40X8023)
•
Paper exit guide (40X8437)
•
ACM pick roll (40X8297)
•
Transfer roll (40X5364)
•
Tray separator roll assembly (40X8444)
•
MPF pick roll and separator pad (40X8295)
N/A
4514-630, -635, -636
Parts catalog
275
Asm-index
P/N
Units/mach Units/FRU Description
Removal procedure
NS
40X8435
1
1
Maintenance kit, 220 V (MS610dn)
•
220 V fuser (40X8024)
•
Paper exit guide (40X8437)
•
ACM pick roll (40X8297)
•
Transfer roll (40X5364)
•
Tray separator roll assembly (40X8444)
•
MPF pick roll and separator pad (40X8295)
N/A
NS
40X8441
1
1
Maintenance kit, 100 V (MS610de)
•
100 V fuser (40X8343)
•
Paper exit guide (40X8298)
•
ACM pick roll (40X8297)
•
Transfer roll (40X5364)
•
Tray separator roll assembly (40X8444)
•
MPF pick roll and separator pad (40X8295)
N/A
NS
40X8434
1
1
Maintenance kit, 110 V (MS610de)
•
110 V fuser (40X8023)
•
Paper exit guide (40X8438)
•
ACM pick roll (40X8297)
•
Transfer roll (40X5364)
•
Tray separator roll assembly (40X8444)
•
MPF pick roll and separator pad (40X8295)
N/A
NS
40X8436
1
1
Maintenance kit, 220 V (MS610de)
•
220 V fuser (40X8024)
•
Paper exit guide (40X8438)
•
ACM pick roll (40X8297)
•
Transfer roll (40X5364)
•
Tray separator roll assembly (40X8444)
•
MPF pick roll and separator pad (40X8295)
N/A
4514-630, -635, -636
Parts catalog
276
Assembly 7: Power cords
Asm-index
P/N
Units/mach Units/FRU Description
Removal procedure
NS
40X0269
1
1
Power cord, 2.5 m (straight)—USA, Canada
N/A
NS
40X3141
1
1
Power cord, 2.5 m (straight)—Europe and others
N/A
NS
40X0288
1
1
Power cord, 2.5 m (straight)—Argentina
N/A
NS
40X0271
1
1
Power cord, 2.5 m (straight)—United Kingdom
N/A
NS
40X0275
1
1
Power cord, 2.5 m (straight)—Israel
N/A
NS
40X1772
1
1
Power cord, 2.5 m (straight)—Switzerland
N/A
NS
40X1773
1
1
Power cord, 2.5 m (straight)—South Africa
N/A
NS
40X0273
1
1
Power cord, 2.5 m (straight)—Traditional Italy
N/A
NS
40X1774
1
1
Power cord, 2.5 m (straight)—Denmark
N/A
NS
40X4596
1
1
Power cord, 2.5 m (straight)—Brazil
N/A
NS
40X0303
1
1
Power cord, 2.5 m (straight)—China
N/A
NS
40X0270
1
1
Power cord, 2.5 m (straight)—Japan
N/A
NS
40X1792
1
1
Power cord, 2.5 m (straight)—Korea
N/A
NS
40X1791
1
1
Power cord, 2.5 m (straight)—Taiwan
N/A
NS
40X0301
1
1
Power cord, 2.5 m (straight)—Australia
N/A
4514-630, -635, -636
Parts catalog
277