Full Text Searchable PDF User Manual
CS310, CS410, CS510, and C21312
Machine Type 5027-2x0, -4x0, -6x0, -639
Service Manual
•
Start diagnostics
•
Maintenance
•
Safety and notices
•
Trademarks
•
Index
June 10, 2014
www.lexmark.com
P/N 12G3220
Parts catalog
•
“Legend” on page 316
•
“Assembly 1: Covers” on page 317
•
“Assembly 2: Frames” on page 321
•
“Assembly 3: Electronics” on page 323
•
“Assembly 4: Cables and sensors” on page 327
•
“Assembly 5: Media drawers and trays” on page 329
•
“Assembly 6: Options and miscellaneous” on page 331
Legend
The following column headings are used in the parts catalog:
•
Asm
‑
index
—Identifies the assembly and the item in the diagram. For example, 3
‑
1 indicates Assembly 3 and item
1 in the table.
•
Part number
—Identifies the unique number that correlates with the part.
•
Units/mach
—Refers to the number of units actually used in the base machine or product.
•
Units/option
—Refers to the number of units in a particular option.
•
Description
—A brief description of the part.
The following abbreviations are used in the parts catalog:
•
NS
(not shown) in the Asm
‑
index column indicates that the part is procurable but is not pictured in the illustration.
•
PP
(parts packet) in the Description column indicates that the part is contained in a parts packet.
5027
Parts catalog
316
Assembly 1: Covers
5027
Parts catalog
317
Assembly 1: Covers
Asm-index
P/N
Units/mach Units/FRU Description
Removal procedure
1
‑
1
40X7643
1
1
Controller board cover
(CS310, CS410)
“Controller board removal” on page 291
1
40X7644
1
1
Controller board cover
(CS510, C2132)
“Controller board removal” on page 291
2
40X7633
1
1
Top cover assembly
“Top cover assembly removal” on
page 294
3
40X7621
1
1
Toner supply door
“Toner supply door removal” on page
233
4
40X9244
1
1
Bracket, front toner door
pivot
N/A
5
40X7630
1
1
Right cover assembly
“Right cover assembly removal” on
page 232
6
40X7645
1
1
250
‑
sheet tray assembly
“Paper pick motor drive assembly
standard tray removal” on page 287
7
40X5803
1
1
Duplex reference edge
“Duplex reference edge removal” on
page 265
8
40X7619
2
2
Front cover straps
“Front cover assembly removal” on
page 252
9
40X7635
1
1
Front cover assembly
“Front cover assembly removal” on
page 252
10A
40X7638
1
1
Operator panel and display
assembly (CS310)
“Operator panel removal (for CS310
models only)” on page 254
10B
40X7640
1
1
Operator panel (CS410)
“Operator panel removal (for CS410
models only)” on page 256
10C
40X7642
1
1
Operator panel (CS510,
C2132)
“Operator panel removal (for CS510
models only)” on page 259
11
40X5168
2
2
Pick tires
“Pick tire removal” on page 303
12
40X7650
1
1
UICC card (CS510, C2132)
“Operator panel removal (for CS510
models only)” on page 259
13
40X7651
1
1
2.4” Display and UICC card
(CS410)
“Operator panel removal (for CS410
models only)” on page 256
14
40X7116
1
1
4.3” Display
“Operator panel removal (for CS510
models only)” on page 259
5027
Parts catalog
318
Asm-index
P/N
Units/mach Units/FRU Description
Removal procedure
15
40X7637
1
1
Operator panel bezel and
name plates, including:
•
Bezel (1)
•
Name plates (4)
•
Logo plate (1)
•
CS310 cover (1)
•
CS310 cover (1)
•
CS510 USB cover (1)
•
CS510 USB cover (1)
“Operator panel bezel removal” on
page 254
16
40X7579
1
1
System fan
N/A
17
40X7632
1
1
Left cover assembly
“Left cover assembly removal” on
page 219
5027
Parts catalog
319
5027
Parts catalog
320
Assembly 2: Frames
5027
Parts catalog
321
Assembly 2: Frames
Asm-index
P/N
Units/mach Units/FRU Description
Removal procedure
2-1
40X7627
1
1
Printhead laser
N/A
2
40X7629
1
1
Fuser drive motor assembly
“Fuser drive motor assembly
removal” on page 234
3
40X7646
1
1
Lower left frame and lower right
frame with cable cover
“Lower left frame removal” on
page 273
,
“Lower right frame
removal” on page 280
4
40X7652
1
2X
Spring parts package
•
Tray
‑
bias spring (2)
•
Fuser latch spring (2)
•
Image transfer unit front hold
down spring (2)
•
Front cover latch spring (2)
N/A
5
40X7610
1
1
Image transfer unit
“Image transfer unit (ITU) removal”
on page 243
6
40X7614
1
1
Paper pick motor drive assembly,
standard tray
“Paper pick motor drive assembly
standard tray removal” on page
287
7
41X0001
1
1
Drive unit motor
“Drive unit motor removal” on
page 220
8
40X7628
1
1
EP drive gear assembly, with motors
“EP drive assembly removal” on
page 221
9
40X7622
1
1
Fuser assembly, 115 V
“Fuser assembly removal” on
page 267
9
40X7623
1
1
Fuser assembly, 230 V
“Fuser assembly removal” on
page 267
9
40X7624
1
1
Fuser assembly, 100 V
“Fuser assembly removal” on
page 267
10
40X7649
1
1
Exit deflector assembly parts packet
•
Exit deflector
•
Bin
‑
full/narrow media sensor
flag
•
Right output bin deflector
“Exit deflector removal” on
page 269
,
“Bin
‑
full/narrow media
sensor flag removal” on page 231
,
“Right output bin deflector
removal” on page 271
5027
Parts catalog
322
Assembly 3: Electronics
5027
Parts catalog
323
Assembly 3: Electronics
Asm-index
P/N
Units/mach Units/FRU Description
Removal procedure
3
‑
1
40X7613
1
1
Controller board (CS310)
“Controller board removal” on
page 291
1
40X7612
1
1
Controller board (CS410)
“Controller board removal” on
page 291
1
40X7611
1
1
Controller board (CS510, C2132)
“Controller board removal” on
page 291
2
40X7620
1
1
Toner meter cycle card assembly
“Toner meter cycle (TMC) card
removal” on page 234
3
40X7625
1
1
High
‑
voltage power supply
“High
‑
voltage power supply
(HVPS) removal” on page 239
4
40X7301
3
1
Photo sensor and retainer (one per
package), used for:
•
Tray present sensor (5A)
•
Duplex sensor (5B)
•
Bin
‑
full/narrow media sensor (5C)
“Tray present sensor removal”
on page 285
,
“Duplex sensor
removal” on page 284
,
“Bin
‑
full/narrow media
sensor removal” on page 297
5
40X7626
1
1
Low
‑
voltage power supply (universal
power supply)
“Low
‑
voltage power supply
(LVPS) assembly removal” on
page 226
6
40X5413
1
1
Fuser exit sensor
“Fuser exit sensor removal” on
page 228
7
40X7703
1
1
Speaker (CS510, C2132)
N/A
8
40X1766
1
1
Power cord, 2.5 m (straight): Bolivia, Peru N/A
8
40X0269
1
1
Power cord, 2.5 m (straight): USA,
Canada, APG, LAD
N/A
8
40X0288
1
1
Power cord, 2.5 m (straight): Argentina
N/A
8
40X0301
1
1
Power cord, 2.5 m (straight): Australia
N/A
8
40X4596
1
1
Power cord, 2.5 m (straight): Brazil
N/A
8
40X0273
1
1
Power cord, 2.5 m (straight): Chile,
Uruguay, Italy
N/A
8
40X1774
1
1
Power cord, 2.5 m (straight): Denmark
N/A
8
40X0275
1
1
Power cord, 2.5 m (straight): Israel
N/A
8
40X3609
1
1
Power cord, 2.5 m (straight): Japan
N/A
8
40X1792
1
1
Power cord, 2.5 m (straight): Korea
N/A
8
40X3141
1
1
Power cord, 2.5 m (straight): Paraguay,
Europe, Middle East, Indonesia, Africa
(HV)
N/A
8
40X0303
1
1
Power cord, 2.5 m (straight): PRC
N/A
8
40X1773
1
1
Power cord, 2.5 m (straight): South Africa N/A
5027
Parts catalog
324
Asm-index
P/N
Units/mach Units/FRU Description
Removal procedure
8
40X1772
1
1
Power cord, 2.5 m (straight): Switzerland N/A
8
40X1791
1
1
Power cord, 2.5 m (straight): Taiwan
N/A
8
40X0271
1
1
Power cord, 2.5 m (straight): United
Kingdom
N/A
8
40X7229
1
1
Power cord, 2.5 m (straight): India
N/A
5027
Parts catalog
325
5027
Parts catalog
326
Assembly 4: Cables and sensors
5027
Parts catalog
327
Assembly 4: Cables and sensors
Asm-index
P/N
Units/mach Units/FRU Description
Removal procedure
4
‑
1
40X5429
1
1
Image transfer unit paper path thermistor
N/A
2
40X5414
2
1
Toner density sensors, left or right (one in package) N/A
3
40X7046
1
1
Waste toner bottle sensor
N/A
4
40X7636
4
4
Toner cartridge contacts (Pogo pin)
N/A
5
40X7639
1
1
Operator panel cable (CS310)
N/A
6
40X7641
1
1
Operator panel and USB port cables packet
•
Operator panel cable (CS410, CS510, C2132) (6A)
•
USB port cable (6B)
N/A
7
40X7618
1
1
Front and right side interlock switch cover assembly N/A
8
40X7647
1
1
Cable packet, used for:
•
Fuser exit/narrow media to controller board (8A)
•
Fuser motor, thermistor, and duplex sensor to
controller board (8B)
•
LVPS to controller board (8C)
•
CMY/K motors to controller board (8D)
•
Tray 2 to controller board (8E)
•
HVPS to controller board (8F)
•
Tray present sensor to controller board (8G)
•
AC power to LVPS (8H)
•
Speaker cable (NS)
N/A
5027
Parts catalog
328
Assembly 5: Media drawers and trays
5027
Parts catalog
329
Assembly 5: Media drawers and trays
Asm-index
P/N
Units/mach Units/FRU Description
Removal procedure
5-1
40X8089
1
0
Optional 650
‑
sheet duo drawer
(complete)
(includes 100
‑
sheet MPF)
“650
‑
sheet duo drawer assembly
removal” on page 301
2
40X5168
2
2
Pick tires
“Pick tire removal” on page 303
3
40X8091
1
1
650
‑
sheet Duo Drawer tray
assembly
“650
‑
sheet duo drawer tray assembly
removal” on page 300
4
40X8090
1
1
Optional 550
‑
sheet drawer
(complete)
(CS410, CS510, and C2132 only)
N/A
5027
Parts catalog
330
Assembly 6: Options and miscellaneous
Asm-index
P/N
Units/opt Units/FRU Description
Removal procedure
6
‑
NS
40X7615
1
1
115 V Maintenance kit (fuser, ITU)
N/A
NS
40X7616
1
1
230 V Maintenance kit (fuser, ITU)
N/A
NS
40X7617
1
1
100 V Maintenance kit (fuser, ITU)
N/A
NS
40X8555
1
1
256MB Flash memory card
N/A
NS
40X8568
1
1
Korean font card assembly
N/A
NS
40X8557
1
1
Simplified Chinese font card assembly
N/A
NS
40X8556
1
1
Traditional Chinese font card assembly
N/A
NS
40X8569
1
1
Japanese font card assembly
N/A
N/A
40X1368
1
1
USB Cable, packaged (2 m)
N/A
NS
40X7648
1
1
Screw packet, miscellaneous screws
N/A
NS
40X7445
1
1
2GBx32 DDR3 RAM
N/A
NS
40X7567
1
1
1GBx32 DDR3 RAM
N/A
NS
40X7857
1
1
160GB Hard drive (CS510, C2132)
N/A
NS
40X8572
1
1
Forms and bar code card assembly (CS410)
N/A
NS
40X8573
1
1
Forms and bard code card assembly (CS510, C2132) N/A
NS
40X8574
1
1
Prescribe card assembly (CS410)
N/A
NS
40X8575
1
1
Prescribe card assembly (CS510, C2132)
N/A
NS
40X7061
1
1
Wireless printserver (external)
N/A
NS
40X8701
1
1
Relocation kit (CS310, CS410, CS510)
N/A
5027
Parts catalog
331