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Lexmark CS310 Service Manual

CS410\ CS510\ C21312\ 5027-2x0\ 5027-4x0\ 5027-6x0\ 5027-639

Made by: Lexmark
Type: Service Manual
Category: Printer
Pages: 17
Size: 2.51 MB

 

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CS310, CS410, CS510, and C21312

Machine Type 5027-2x0, -4x0, -6x0, -639

Service Manual

Start diagnostics

Maintenance

Safety and notices

Trademarks

Index

June 10, 2014

www.lexmark.com

P/N 12G3220

 


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Parts catalog

“Legend” on page 316

“Assembly 1: Covers” on page 317

“Assembly 2: Frames” on page 321

“Assembly 3: Electronics” on page 323

“Assembly 4: Cables and sensors” on page 327

“Assembly 5: Media drawers and trays” on page 329

“Assembly 6: Options and miscellaneous” on page 331

Legend

The following column headings are used in the parts catalog:

Asm

index

—Identifies the assembly and the item in the diagram. For example, 3

1 indicates Assembly 3 and item

1 in the table.

Part number

—Identifies the unique number that correlates with the part.

Units/mach

—Refers to the number of units actually used in the base machine or product.

Units/option

—Refers to the number of units in a particular option.

Description

—A brief description of the part.

The following abbreviations are used in the parts catalog:

NS

 (not shown) in the Asm

index column indicates that the part is procurable but is not pictured in the illustration.

PP

 (parts packet) in the Description column indicates that the part is contained in a parts packet.

5027

Parts catalog

316

 


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Assembly 1: Covers

5027

Parts catalog

317

 


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Assembly 1: Covers

Asm-index

P/N

Units/mach Units/FRU Description

Removal procedure

1

1

40X7643

1

1

Controller board cover
(CS310, CS410)

“Controller board removal” on page 291

1

40X7644

1

1

Controller board cover
(CS510, C2132)

“Controller board removal” on page 291

2

40X7633

1

1

Top cover assembly

“Top cover assembly removal” on
page 294

3

40X7621

1

1

Toner supply door

“Toner supply door removal” on page 
233

4

40X9244

1

1

Bracket, front toner door
pivot

N/A

5

40X7630

1

1

Right cover assembly

“Right cover assembly removal” on
page 232

6

40X7645

1

1

250

sheet tray assembly

“Paper pick motor drive assembly
standard tray removal” on page 287

7

40X5803

1

1

Duplex reference edge

“Duplex reference edge removal” on
page 265

8

40X7619

2

2

Front cover straps

“Front cover assembly removal” on
page 252

9

40X7635

1

1

Front cover assembly

“Front cover assembly removal” on
page 252

10A

40X7638

1

1

Operator panel and display
assembly (CS310)

“Operator panel removal (for CS310
models only)” on page 254

10B

40X7640

1

1

Operator panel (CS410)

“Operator panel removal (for CS410
models only)” on page 256

10C

40X7642

1

1

Operator panel (CS510,
C2132)

“Operator panel removal (for CS510
models only)” on page 259

11

40X5168

2

2

Pick tires

“Pick tire removal” on page 303

12

40X7650

1

1

UICC card (CS510, C2132)

“Operator panel removal (for CS510
models only)” on page 259

13

40X7651

1

1

2.4” Display and UICC card
(CS410)

“Operator panel removal (for CS410
models only)” on page 256

14

40X7116

1

1

4.3” Display

“Operator panel removal (for CS510
models only)” on page 259

5027

Parts catalog

318

 


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Asm-index

P/N

Units/mach Units/FRU Description

Removal procedure

15

40X7637

1

1

Operator panel bezel and
name plates, including:

Bezel (1)

Name plates (4)

Logo plate (1)

CS310 cover (1)

CS310 cover (1)

CS510 USB cover (1)

CS510 USB cover (1)

“Operator panel bezel removal” on
page 254

16

40X7579

1

1

System fan

N/A

17

40X7632

1

1

Left cover assembly

“Left cover assembly removal” on
page 219

5027

Parts catalog

319

 


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5027

Parts catalog

320

 


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Assembly 2: Frames

5027

Parts catalog

321

 


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Assembly 2: Frames

Asm-index

P/N

Units/mach Units/FRU Description

Removal procedure

2-1

40X7627

1

1

Printhead laser

N/A

2

40X7629

1

1

Fuser drive motor assembly

“Fuser drive motor assembly
removal” on page 234

3

40X7646

1

1

Lower left frame and lower right
frame with cable cover

“Lower left frame removal” on
page 273

“Lower right frame

removal” on page 280

4

40X7652

1

2X

Spring parts package

Tray

bias spring (2)

Fuser latch spring (2)

Image transfer unit front hold
down spring (2)

Front cover latch spring (2)

N/A

5

40X7610

1

1

Image transfer unit

“Image transfer unit (ITU) removal”
on page 243

6

40X7614

1

1

Paper pick motor drive assembly,
standard tray

“Paper pick motor drive assembly
standard tray removal” on page 
287

7

41X0001

1

1

Drive unit motor

“Drive unit motor removal” on
page 220

8

40X7628

1

1

EP drive gear assembly, with motors

“EP drive assembly removal” on
page 221

9

40X7622

1

1

Fuser assembly, 115 V

“Fuser assembly removal” on
page 267

9

40X7623

1

1

Fuser assembly, 230 V

“Fuser assembly removal” on
page 267

9

40X7624

1

1

Fuser assembly, 100 V

“Fuser assembly removal” on
page 267

10

40X7649

1

1

Exit deflector assembly parts packet

Exit deflector

Bin

full/narrow media sensor

flag

Right output bin deflector

“Exit deflector removal” on
page 269

“Bin

full/narrow media

sensor flag removal” on page 231

,

“Right output bin deflector
removal” on page 271

5027

Parts catalog

322

 


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Assembly 3: Electronics

5027

Parts catalog

323

 


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Assembly 3: Electronics

Asm-index

P/N

Units/mach Units/FRU Description

Removal procedure

3

1

40X7613

1

1

Controller board (CS310)

“Controller board removal” on
page 291

1

40X7612

1

1

Controller board (CS410)

“Controller board removal” on
page 291

1

40X7611

1

1

Controller board (CS510, C2132)

“Controller board removal” on
page 291

2

40X7620

1

1

Toner meter cycle card assembly

“Toner meter cycle (TMC) card
removal” on page 234

3

40X7625

1

1

High

voltage power supply

“High

voltage power supply

(HVPS) removal” on page 239

4

40X7301

3

1

Photo sensor and retainer (one per
package), used for:

Tray present sensor (5A)

Duplex sensor (5B)

Bin

full/narrow media sensor (5C)

“Tray present sensor removal”
on page 285

“Duplex sensor

removal” on page 284

,

“Bin

full/narrow media

sensor removal” on page 297

5

40X7626

1

1

Low

voltage power supply (universal

power supply)

“Low

voltage power supply

(LVPS) assembly removal” on
page 226

6

40X5413

1

1

Fuser exit sensor

“Fuser exit sensor removal” on
page 228

7

40X7703

1

1

Speaker (CS510, C2132)

N/A

8

40X1766

1

1

Power cord, 2.5 m (straight): Bolivia, Peru N/A

8

40X0269

1

1

Power cord, 2.5 m (straight): USA,
Canada, APG, LAD

N/A

8

40X0288

1

1

Power cord, 2.5 m (straight): Argentina

N/A

8

40X0301

1

1

Power cord, 2.5 m (straight): Australia

N/A

8

40X4596

1

1

Power cord, 2.5 m (straight): Brazil

N/A

8

40X0273

1

1

Power cord, 2.5 m (straight): Chile,
Uruguay, Italy

N/A

8

40X1774

1

1

Power cord, 2.5 m (straight): Denmark

N/A

8

40X0275

1

1

Power cord, 2.5 m (straight): Israel

N/A

8

40X3609

1

1

Power cord, 2.5 m (straight): Japan

N/A

8

40X1792

1

1

Power cord, 2.5 m (straight): Korea

N/A

8

40X3141

1

1

Power cord, 2.5 m (straight): Paraguay,
Europe, Middle East, Indonesia, Africa
(HV)

N/A

8

40X0303

1

1

Power cord, 2.5 m (straight): PRC

N/A

8

40X1773

1

1

Power cord, 2.5 m (straight): South Africa N/A

5027

Parts catalog

324

 


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Asm-index

P/N

Units/mach Units/FRU Description

Removal procedure

8

40X1772

1

1

Power cord, 2.5 m (straight): Switzerland N/A

8

40X1791

1

1

Power cord, 2.5 m (straight): Taiwan

N/A

8

40X0271

1

1

Power cord, 2.5 m (straight): United
Kingdom

N/A

8

40X7229

1

1

Power cord, 2.5 m (straight): India

N/A

5027

Parts catalog

325

 


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5027

Parts catalog

326

 


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Assembly 4: Cables and sensors

5027

Parts catalog

327

 


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Assembly 4: Cables and sensors

Asm-index

P/N

Units/mach Units/FRU Description

Removal procedure

4

1

40X5429

1

1

Image transfer unit paper path thermistor

N/A

2

40X5414

2

1

Toner density sensors, left or right (one in package) N/A

3

40X7046

1

1

Waste toner bottle sensor

N/A

4

40X7636

4

4

Toner cartridge contacts (Pogo pin)

N/A

5

40X7639

1

1

Operator panel cable (CS310)

N/A

6

40X7641

1

1

Operator panel and USB port cables packet

Operator panel cable (CS410, CS510, C2132) (6A)

USB port cable (6B)

N/A

7

40X7618

1

1

Front and right side interlock switch cover assembly N/A

8

40X7647

1

1

Cable packet, used for:

Fuser exit/narrow media to controller board (8A)

Fuser motor, thermistor, and duplex sensor to
controller board (8B)

LVPS to controller board (8C)

CMY/K motors to controller board (8D)

Tray 2 to controller board (8E)

HVPS to controller board (8F)

Tray present sensor to controller board (8G)

AC power to LVPS (8H)

Speaker cable (NS)

N/A

5027

Parts catalog

328

 


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Assembly 5: Media drawers and trays

5027

Parts catalog

329

 


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Assembly 5: Media drawers and trays

Asm-index

P/N

Units/mach Units/FRU Description

Removal procedure

5-1

40X8089

1

0

Optional 650

sheet duo drawer

(complete)

(includes 100

sheet MPF)

“650

sheet duo drawer assembly

removal” on page 301

2

40X5168

2

2

Pick tires

“Pick tire removal” on page 303

3

40X8091

1

1

650

sheet Duo Drawer tray

assembly

“650

sheet duo drawer tray assembly

removal” on page 300

4

40X8090

1

1

Optional 550

sheet drawer

(complete)

(CS410, CS510, and C2132 only)

N/A

5027

Parts catalog

330

 


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Assembly 6: Options and miscellaneous

Asm-index

P/N

Units/opt Units/FRU Description

Removal procedure

6

NS

40X7615

1

1

115 V Maintenance kit (fuser, ITU)

N/A

NS

40X7616

1

1

230 V Maintenance kit (fuser, ITU)

N/A

NS

40X7617

1

1

100 V Maintenance kit (fuser, ITU)

N/A

NS

40X8555

1

1

256MB Flash memory card

N/A

NS

40X8568

1

1

Korean font card assembly

N/A

NS

40X8557

1

1

Simplified Chinese font card assembly

N/A

NS

40X8556

1

1

Traditional Chinese font card assembly

N/A

NS

40X8569

1

1

Japanese font card assembly

N/A

N/A

40X1368

1

1

USB Cable, packaged (2 m)

N/A

NS

40X7648

1

1

Screw packet, miscellaneous screws

N/A

NS

40X7445

1

1

2GBx32 DDR3 RAM

N/A

NS

40X7567

1

1

1GBx32 DDR3 RAM

N/A

NS

40X7857

1

1

160GB Hard drive (CS510, C2132)

N/A

NS

40X8572

1

1

Forms and bar code card assembly (CS410)

N/A

NS

40X8573

1

1

Forms and bard code card assembly (CS510, C2132) N/A

NS

40X8574

1

1

Prescribe card assembly (CS410)

N/A

NS

40X8575

1

1

Prescribe card assembly (CS510, C2132)

N/A

NS

40X7061

1

1

Wireless printserver (external)

N/A

NS

40X8701

1

1

Relocation kit (CS310, CS410, CS510)

N/A

5027

Parts catalog

331