Full Text Searchable PDF User Manual
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MODEL GL-X
PARTS MANUAL
Rev. 1.04
8 0 0 - 8 5 4 - 6 4 1 7
F A X 7 1 4 - 8 9 5 - 2 1 4 1
C M A D I S H M A C H I N E S
1 2 7 0 0 K N O T T A V E N U E
GARDEN GROVE, CALIFORNIA 92841
T
ABLE OF
C
ONTENTS
M
ODEL
CMA-GL-X
1.
PARTS MANUAL .......................................................................................... 3
1.1.
I
NITIAL
P
ARTS
K
IT
(P/N
4001.00) ................................................................................................... 3
1.2.
O
PTIONAL
S
ANI
A
LARM
.................................................................................................................. 4
1.3.
E
XPLODED
V
IEW
D
RAWINGS
........................................................................................................... 5
1.3.1.
Cabinet Assembly ................................................................................................................... 5
1.3.2.
GLX Door Assembly ............................................................................................................... 6
1.3.3.
Spray System Assembly ........................................................................................................... 7
1.3.4.
S/S Pump Assembly (Effective August 2009) .......................................................................... 8
1.3.5.
Pump Assembly ....................................................................................................................... 9
1.3.6.
Plumbing System Assembly (Effective August 2012) .............................................................10
1.3.7.
Plumbing System Assembly ....................................................................................................11
1.3.8.
Drain System Assembly..........................................................................................................12
1.3.9.
Control Box ...........................................................................................................................13
1.3.10.
Power Box .............................................................................................................................14
1.3.11.
Peristaltic Pump Assembly ....................................................................................................15
1.3.12.
Drain Valve ...........................................................................................................................16
1.3.13.
Drain Valve (Effective January 2011) ...................................................................................17
1.3.14.
GLX Heater Assembly............................................................................................................18
Parts Manual
MODEL GL-X PARTS MANUAL Rev. 1.04
Page
3
1. Parts Manual
1.1.
Initial Parts Kit (P/N 4001.00)
P/N
DESCRIPTION
Qty
00200.10
Pump Assy, 110/220V 60 Hz, Open
1
00206.30
Pump Seal Kit
1
00208.40
Slip Joint Nut Gasket
1
00304.03
Spray Arm B GL-X
1
00308.50
Spray Arm End Plug SS
1
00404.82
Motor Contactor Relay
1
00411.00
Micro Switch
1
00415.00
Peristaltic Pump Assembly, 120V/60Hz
1
00421.40
Fill/Start Rocker Switch
1
00425.51
Chemical Tubing Blue
50 ft.
00425.53
Chemical Tubing Red
50 ft.
00425.54
Chemical Tubing White
50 ft.
00458.00
Squeeze Tube, Black (Detergent)
1
00501.00
Timer Motor, 2-Minute
1
00556.10
Reed Switch, ISI
1
00715.00
1/2 Ball Check Valve
1
02257.00
Squeeze Tube, 8”, Silicone
1
02257.30
Squeeze Tube, 30”
1
03415.00
Chemical Tube Bulkhead
1
03415.60
Chemical Bulkhead (Teflon) Assy
1
03480.00
Drain Rocker Switch
1
03604.30
Dema Valve Repair Kit 3/8",1/2" & 3/4
1
04110.00
SS L1-C/L-1X Drain Screen
1
04113.00
GL-X Drain Valve, 120V
1
04303.00
GL-X Spray Arm Bearing
1
04305.10
Red Silicone Gasket, 1/16 Thick
1
04517.15
Door Stop (Parallel)
1
NOTE: CMA recommends that the initial parts kit be kept on hand as a back up supply of critical
parts in the event your machine should require emergency service. All the parts
included in this kit are unique to the GL-X glasswasher.
Parts Manual
MODEL GL-X PARTS MANUAL Rev. 1.04
Page
4
1.2.
Optional Sani Alarm
Part Number 12508.00
Exploded View
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
1
3
00400.00 Conduit, 3/8” Sealtite
8
5
00931.00 Wire Tie, Small
2
1
00401.00 S.T. 3/8” Straight Connector
9
1
12510.00 Sanitizer Alarm Box Assembly
3
1
00402.00 S.T. 90 Degree 3/8” Connector
10
1
12511.00 Sanitizer Low Level Vacuum Switch
4
1
00406.00 Control Box Light, .5” Diameter, Red
11
1
12512.00 Sanitizer Alarm Buzzer, 120 Volts
5
1
00435.00 Squeeze Tube, 8”
12
4
40126.10 #10 x 3/4" Sheet metal Screw
6
1
00521.00 Wire, 18 Gauge, Orange, 6 ft.
13
4
40127.00 Wall Anchors
7
1
00531.00 Wire, 18 Gauge, White, 6 ft.
14
1
00426.00 Y Hose Connector, 3/16”
Parts Manual
MODEL GL-X PARTS MANUAL Rev. 1.04
Page
5
1.3.
Exploded View Drawings
1.3.1. Cabinet Assembly
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
1
1
15901.62
GL-X Body
13
1
00924.00
¼” SS Washer
2
1
14503.50
GL-X EZ Top
14
2
00940.50
10-32 X 3/8” Truss Head Screw
3
1
15902.62
GL-X Stand
15
2
03415.00
Chemical Tube Bulkhead
4
2
15902.84
GL-X Stand Panel
16
16
00941.00
10-32 X 5/8” Panhead Screw
5
1
15915.62
GL-X Peri-Pump Panel
17
12
00439.00
Snap Bushing 500-6
6
1
04912.60
GL-X Tray Track (LH)
18
1
15922.62
GL-X Electrical Cover
7
1
04911.60
GL-X Tray Track (RH)
19
4
01310.00
Bullet Foot
8
1
13463.10
Liquid Level Switch
20
4
01572.64
GL-X Leg
9
2
03816.00
Nylon Retaining Washer
21
4
00941.00
10-32 X 5/8” Panhead Screw
10
1
03415.60
Chem. Tube Bulkhead
22
1
14506.50
Door Gasket
11
12
00912.00
¼” SS Nut
23
1
14506.45 Gasket Bracket
12
4
00922.00
¼” Lock Star Washer
Parts Manual
MODEL GL-X PARTS MANUAL Rev. 1.04
Page
6
1.3.2. GLX Door Assembly
P/N 15905.10 DOOR ASSEMBLY INCLUDES ITEMS: 1,5,7,9,10,11,13,14 & 15.
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
1
1
15906.60
GL-X Door
11
2
00965.00 6-32 Lock Nut
2
2
04517.60
Door Support Rod Block
12
2
00605.20 Door Rod Spacer
3
1
14570.00
Door Hinge
13
2
04517.15 Door Stop (Parallel)
4
1
14570.50
Door Hinge (LH)
14
10
00912.00 1/4"-20 Nylon Lock Nut
5
2
04919.00
Door Rod Screw
15
14
00924.00 1/4" SS Washer
6
1
04918.60
Door Support Rod Right
16
4
00914.10 1/4"-20 x 5/8” Hex Head Bolt
7
1
04919.50
Door Support Rod Left
17
2
14518.00 Splash Guard
8
2
00557.80 Door Magnet
18
4
00924.00 1/4" SS Washer
9
2
00970.60
6 32 x 1/2" Flathead Screw
19
2
00605.00 Door Handle Button
10
1
14558.61
Door Magnet Holder
Parts Manual
MODEL GL-X PARTS MANUAL Rev. 1.04
Page
7
1.3.3. Spray System Assembly
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
1
8
00912.00
1/4"-20 Nylon Lock Nut
2
16
00924.00
1/4" SS Washer
3
8
00929.00
1/4"-20 x 3/4" Truss Head Bolt
4
2
04306.00
Square Manifold Gasket
5
2
04305.10
Red Silicon Gasket
6
2
04303.00
Spray Arm Bearing
7
2
00304.03
Spray Arm “B” Series
8
4
00308.50
Spray Arm End Plug
9
1
04304.00
GL-X Spray Manifold
Parts Manual
MODEL GL-X PARTS MANUAL Rev.1.04
Page
8
1.3.4. S/S Pump Assembly (Effective August 2009)
Item not shown are the same as #20 in old assembly
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
1
3
00908.00 5/16”-18 x 5/8” SS Hexhead Bolt
12
1
00214.50 1/2" Comp x 3/8” MIP Adapter
2
3
00926.00 5/16” SS Washer
13
1
00208.40 Slip Joint Nut O Ring Buna
3
1
00200.78 SS Pump Motor Holder "L"
14
1
00207.00 Slip Joint Nut 1 1/2 x 1 1/4
4
1
00201.65 SS Wash Pump Motor 115v
15
1
00238.00 3/8” Male Plug
5
1
00201.96 Slinger Washer Cone Shape
16
1
00200.75 Includes Items 4,5,6,7,8,9,and 11
6
1
03224.60 SS Pump Backplate
17
1
03222.74 Flat Washer 8 mm
7
1
03226.70 Volute O-Ring For SS Pump
18
1
03222.72 Shaft Nut Lock Washer 8mm
8
1
00206.70 SS Pump Seal Kit
19
1
13809.70 SS Pump Seal Shaft Nut 8mm
9
1
03222.60 SS Pump Impeller
20
6
00914.70 Socket Head Screw 10 mm
10
1
50302.10 1" MPT x 1" Barb Brass
21
1
00208.21 Slip Joint Nut Friction Ring
11
1
04206.75 SS Pump Cover
Parts Manual
MODEL GL-X PARTS MANUAL Rev. 1.04
Page
9
1.3.5. Pump Assembly
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
1
7
00908.00 5/16”-18 x 5/8” SS Hexhead Bolt
11
1
00208.40 Slip Joint Nut Gasket
2
7
00926.00 5/16” SS Washer
12
1
04204.00 Compression Nut 2.5”
3
4
13805.00 5/16”-18 Nylon Lock Nut
13
1
14004.00 1” close Nipple SS
4
1
04909.00 Motor Mount
14
1
04601.00 45 Degree Elbow FIP x FIP
5
1
00201.00 Pump Motor 1 HP
15
1
50302.06 1” MIP x 1” Barb PVC
6
8
00921.00 3/8”-16 x 3/4" Hex Bolt
16
1
00200.10 Includes Items 5, 7,8, 9 & 17
7
1
03224.00 Pump Base (Mount)
17
1
03226.00 Pump “O” Ring Gasket
8
1
00206.00 Pump Seal Kit
18
1
00238.00 3/8” Male Plug
9
1
03222.05 Impeller (universal) open
19
1
00214.50 1/2" Comp x 3/8” MIP Adapter
10
1
04206.00 Pump cover
20
1
00208.21 Slip Joint Nut Friction Ring
Parts Manual
MODEL GL-X PARTS MANUAL Rev.1.04
Page
10
1.3.6. Plumbing System Assembly (Effective August 2012)
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
1
1
03623.00 1/2" Vac. Brkr Repair Kit – WATTS
16
1
03603.10
JE ½” Solenoid Valve
2
1
03624.00 1/2" Vacuum Breaker – WATTS
17
2
00743.10
1/2" Tee FxFxF
3
1
00721.00 1/2" Jamb Nut
18
1
41062.00
1/2 Strainer Ball Valve*
4
4
03614.00 1/2" Brass (Close) Nipple
19
2
00421.51
6-32 X ¼” Panhead SS
5
2
00748.50 1/2" Shrub Head
20
1
00739.50
Vacuum Breaker Cap SS
6
1
04605.82 GL-X “U” Tube
21
1
03624.25
Vacuum Breaker Bonnet Brass
7
1
00715.00 Ball Check Valve
22
1
13642.00
½” Brass Plug
8
1
15401.50 SS Braided Hose
23
6
00760.00
5/8" Comp. X ½”M.I.P. Adapter
9
1
00214.50 1/2" Comp x 3/8” MIP FTG
24
1
00706.10
Solenoid Plunger Spring Only
10
4
04605.84 GL-X Straight Tube
25
1
00761.00
5/8 Comp X 3/4 MIP Adapter
11
1
03108.60 Transfer Hose 1" Reinforced 2 ft
26
1
04606.00 GL-X L tube
12
1
00738.10 JE Solenoid Coil
27
1
50302.20 3/4" F X 1" Barb Plastic Fitting
13
1
03603.20 1/2" Water Solenoid Bonnet
28
2
03101.00 Hose Clamp # 16 1"
14
1
00786.00 JE Solenoid Valve Plunger
29
1
41062.00 ^ 1/2 Ball Valve Strainer Only
15
1
00707.00 JE ½” Solenoid Rep. Kit
Parts Manual
MODEL GL-X PARTS MANUAL Rev. 1.04
Page
11
1.3.7. Plumbing System Assembly
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
1
1
03623.00 1/2" Vac. Brkr Repair Kit – WATTS
17
2
00743.10
1/2" Tee FxFxF
2
1
03624.00 1/2" Vacuum Breaker – WATTS
18
1
03604.00
S /S Water Solenoid Valve
3
1
00721.00 1/2" Jamb Nut
19
1
41062.00
1/2 Strainer Ball Valve*
4
4
03614.00 1/2" Brass (Close) Nipple
20
2
00421.51
6-32 X ¼” Panhead SS
5
2
00748.50 1/2" Shrub Head
21
1
00739.50
Vacuum Breaker Cap SS
6
1
04605.82 GL-X “U” Tube
22
1
03624.25
Vacuum Breaker Bonnet Brass
7
1
00715.00 Ball Check Valve
23
1
13642.00
½” Brass Plug
8
1
15401.50 SS Braided Hose
24
6
00760.00
5/8" Comp. X ½”M.I.P. Adapter
9
1
00214.50 1/2" Comp x 3/8” MIP FTG
25
1
00706.10
Solenoid Plunger Spring Only
10
4
04605.84 GL-X Straight Tube
26
1
00761.00
5/8 Comp X 3/4 MIP Adapter
11
1
03108.60 Transfer Hose 1" Reinforced 2 ft
27
1
04606.00 GL-X L tube
12
1
00738.10 JE Solenoid Coil
28
1
50302.20 3/4" F X 1" Barb Plastic Fitting
13
1
03603.20 1/2” Water Solenoid Bonnet
29
2
03101.00 Hose Clamp # 16 1"
14
1
00786.00 JE Solenoid Valve Plunger
30
1
41015.60 1/4 Water Solenoid Coil Only 110V
15
1
00707.00 JE ½” Solenoid Rep. Kit
31
1
03604.30 Dema Valve Repair Kit 1/2"
16
1
03603.10 JE ½” Solenoid Valve
32
1
41062.00 ^ 1/2 Ball Valve Strainer Only
Parts Manual
MODEL GL-X PARTS MANUAL Rev. 1.04
Page
12
1.3.8. Drain System Assembly
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
1
1
04105.00
Pump Hose 6.5”
2
6
03101.00
1” Hose Clamp #16
3
1
04113.00
Drain Valve
4
1
03108.51
1” Goose Neck Drain Hose
5
1
04110.00
Drain Sump Screen
6
1
50302.06
1” MIP X 1” Barb PVC
7
1
03109.00
Drain Hose 90 deg. 1” I.D.
Parts Manual
MODEL GL-X PARTS MANUAL Rev. 1.04
Page
13
1.3.9. Control Box
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
1
1
15520.00 Power Block 12 Position
13
3
01001.00
6-32 x 1” Panhead Screw
2
1
00474.00 Delimer switch Bracket
14
3
00971.10
4-40 Nylon Lock Nut
3
1
00475.30 Delimer Switch DPST 20 Amp.
15
6
00927.00
8-32 Nylon Lock Nut
4
2
00631.00 Ice Cube Relay
16
4
00631.00
8-32 X ½” Panhead Screw
5
1
03203.51 Single Temp. Display Unit
17
1
00556.10
Reed Switch
6
1
03202.60 Thermometer Transformer
18
4
00917.00
8-32 PM Nut
7
1
15904.62 Control Drawer
19
2
03705.82
Sponge Strip
8
1
03481.00 Drain Rocker Switch*
20
1
13426.50
Ground Block
9
1
00421.40 Start/Fill Rocker Switch*
21
1
00965.00
6-32 Nylon Lock Nut
10
1
15524.00 Power Rocker Switch*
22
1
00470.10
Toggle Switch Rubber Boot
11
1
03202.66 Thermocouple
23
1
03485.00
Switch Guard (Undercounter Units)
12
1
00438.00 Snap bushing, Universal
24
1
06232.51
GL-X Drawer Label w/Window
Parts Manual
MODEL GL-X PARTS MANUAL Rev.1.04
Page
14
1.3.10. Power Box
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
1
1
15923.62 GL-X Electrical Box
10
1
00408.80 2 Minute Timer GL-X
2
2
13012.15 GL-X Contactor
11
6
15400.10 ¾” Slit Ribbed Tubing
3
1
15520.50 Power Block 3 Position
12
1
15921.00 Timer Mount
4
3
00438.00 Snap Bushing Universal
13
2
00941.00 10-32 X 5/8” Pan Head Screw
5
0.5
13003.60 Contactor DIN Rail
14
2
03801.00 10-32 Nylon Lock Nut
6
2
13525.00 8-32 x 1” Pan Head Screw
15
1
15914.82 GL-X Peri-Pump Mount
7
2
00927.00 8-32 Nylon Lock Nut
16
3
03475.00 Primer Switches*
8
2
00941.00 10-32 Pan Head Screw
17
3
03476.00 Rubber Boots
9
2
03801.00 10-32 Nylon Lock Nut
Parts Manual
MODEL GL-X PARTS MANUAL Rev.1.04
Page
15
1.3.11. Peristaltic Pump Assembly
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
1
3
00416.00 Peristaltic Pump Motor
10
6
00448.00 Barrel Connector (Male)
2
3
00417.10 Peristaltic Pump Block
11
AR
00425.51 Chemical Tubing (Blue)
3
6
00919.00 10-32 x 1 1/2" Pan Head Screw
12
AR
00425.53 Chemical Tubing (Red)
4
3
00918.00 10-32 x 1 1/2" Fillister HD Screw
13
AR
00425.54 Chemical Tubing (White)
5
6
00932.00 Wire Tie – Large
14
2
03415.00 Chemical Tube Bulkhead
6
7
00418.00 Peristaltic Pump Block Cover
15
2
00443.00 Tube Stiffener
7
12
00911.00 8-32 x 1/2" Pan Head Screw
16*
1
00415.00 Complete Peristaltic Pump
8
1
00458.00 Squeeze Tube – Black Detergent
17
1
03415.60 Bulk Head For Sanitizer
02257.00 Squeeze Tube 8" Norprene
18
1
02257.62 30” Squeeze Tube
9
3
00419.00 Peristaltic Rotor Assembly
*Item 16 includes items 1-4, 6-10.
Parts Manual
MODEL GL-X PARTS MANUAL Rev.1.04
Page
16
1.3.12. Drain Valve
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
1
1
04103.21
Drain Motor 115V, 60Hz
2
1
04103.14
Drain Valve Spring
3
1
04103.20
Drain Valve Drive Pin
4
1
04103.19
Drain Valve Washer (Thin)
5
1
04103.23
Drain Seal Washer (Black)
5A
1
04103.17
Drain Seal Washer (White)
6
1
04103.12
Drain Valve Housing
7
4
00941.00
#10-32 x 5/8” Pan Head Screw
8
3
04103.24
Drain Valve Housing Spacer
9
1
04103.16
Hinge/Seal
10
1
04103.15
Drain Housing Gasket
11
1
04103.13
Drain Valve Housing Cover
12
4
04103.18
#8 x 5/8” Self-Threading Screw
Parts Manual
MODEL GL-X PARTS MANUAL Rev.1.04
Page
17
1.3.13. Drain Valve (Effective January 2011)
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
1
1
00104.50
Drain Motor 120V
2
1
04103.14
Drain Valve Spring
3
1
04103.20
Drain Valve Drive Pin
4
1
04103.19
Drain Valve Washer (Thin)
5
1
04103.17
Drain Valve Seal Washer (V-Packer)
5A
1
04103.23
Drain Seal Bearing (White Washer)
6
1
04103.13
Drain Valve Housing Cover
7
4
04113.18
Valve Cover Screw
8
3
04103.16
Drain Valve Hinge/Seal
9
1
04103.15
Drain Valve Housing Gasket
10
1
04113.12
Drain Valve Housing
11
1
04103.18
#8 X 5/8 Self Threading Screw
Parts Manual
MODEL GL-X PARTS MANUAL Rev. 1.04
Page
18
1.3.14. GLX Heater Assembly
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
1
1
15920.64
GL-X Heater Box
2
1
15417.30
1250 Watt Heater
3
1
04109.11
Sump Heater
4
1
13417.92
Thermostat