Telecast Adder TD161 Instruction Manual - User Manual

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Telecast Fiber Systems, Inc.

102 Grove Street

Worcester, MA 01605

Tel: 508-754-4858

Fax: 508-752-1520

www.telecast-fiber.com

Adder™ TD161

Tap and Drop Audio System

Instruction Manual

Adder™ TD161

Telecast Fiber Systems

List of Figures

Figure 1.

TD161 with Adder 161 TX and RX

Figure 2.

Removing the Rack Mount Adapters

Figure 3.

Alarm Switch Location

Figure 4.

Rear Panel

Figure 5.

Front Panel

List of Tables

Table 1.

Digital DATA 1 and DATA 2 Signals

Table 2.

Distance Limits by Input/Output Option

Telecast Adder TD161

Table of Contents

Introduction

Installation

Removal of Rack mount Adapters

Line Power Connection

Alarms- Setup and Disarming

Rear Panel Connections

Optical Connections

Fiber and coaxial Cabling

Cabling Limitations

Front Panel and Audio Output Selection

Status Indicators

Power Supply

Powering Up

Setup Procedures

Circuit Details

Accessories

Troubleshooting and repairs

Specifications

Warranty

iii

Adder™ TD161

The TD161 Rear (top) and Front (bottom)

Telecast Fiber Systems

16 Audio
Channel
Inputs

Data
1 & 2

Data
3 & 4

Odd Even Data 1

Out

Data 2
Out

2 Selected
Audio
Channels

16 Audio
Channel
Outputs

Data 1
& 2

Data
3 & 4

Fiber Optic or

Coaxial Cable

Output Selector

Adder 161 Tx

Adder 161 Rx

Adder TD161

The Telecast TD161 provides an audio and data tap on either the output fiber or output

coaxial cable of a Telecast Adder 161 TX or of another TD161. Functions described in
this manual for use with optical fiber also apply to coaxial cable. Both fiber and coaxial
cable can be connected at the same time for transmission backup.

Introduction

The audio drop consists of two adjacent odd-even demultiplexed audio channels from

the 16 channels that are multiplexed onto the fiber. Data channels 1 and 2 on the fiber
are also tapped off and ported to the data DB-9 connectors on the rear panel of the
TD161; these data channels contain both the digital data stream and switch closure
information that had been originally input to the Adder 161 TX.

A basic system containing an Adder 161 TX, a cascaded TD161, and an Adder 161 RX

is shown in Figure 1.

The Adder 161 Instruction Manual is referred to often since much of its data applies to

the TD161. Additional copies of the Adder 161 document are available from Telecast.

FIGURE 1: TD161 with Adder 161 TX and RX

Adder™ TD161

Installation

Unpacking

The Adder TD161 consists of:

• One Adder TD161 tap and drop unit
• One external power supply (AC/DC adapter)
• Plastic covers for optical connectors
• Pre-installed rack mount adapters

After unpacking, inspect the unit for mechanical damage and inspect all electrical

connectors for bent or damaged pins. Report any damage to the carrier and to

Telecast Fiber Systems, Inc.

Leave the protective plastic caps on the optical connectors until you are ready to

attach the fiber to the modules. Replace the caps on the connectors whenever the fiber
is disconnected.

Removal of Rack Mount Adapters

Modules are shipped ready for rack mount use. On the TD161, all connections are

made to the rear panel; place each module in its intended location before attaching any
cables or wires. This will prevent accidental damage to the cables or their connectors.

The rack mount adapters on either side of the front of the module may be removed for

bench use of the system and to minimize unit width.

Each adapter is held in place by two #10 Phillips head screws (see Figure 2). Remove

these two screws and store the adapters and screws for future use.

Figure 2: Removing the Rack Mount Adapters

Telecast Fiber Systems

5V DC-DC CONVERTER

8V DC-DC CONVERTER

ALARM

10k

Alarm Switch set

to position 1 —

The factory setting for both switches is position 1, On, as shown in Figure 3.

To disable the alarms:

1. Remove the six Phillips head screws holding the top cover.
2. Locate the alarm switch block at the right front of the printed circuit board.
3. Reset the appropriate switch.
4. Replace the top cover and re-insert the holding screws.

The unit may now be mounted into a standard 19-inch equipment rack.

Figure 3: Alarm Switch Location

Line Power Connection

The external power supply provided with your module requires 120 VAC. If the module

is rack mounted, be sure that an AC outlet is within reach of the supply’s 6-foot power
cord.

Plug the power supply into the Switchcraft 4-pin connector on the rear panel labelled

Power Input. Telecast Part ADAP-AC-02 is recommended

Alarm Setup

A high pitched beeping alarm is sounded under two precautionary conditions:

• Alarm 1 sounds whenever the battery backup is switched into use due to loss of

DC input from the external power supply. The Internal Power LED on the front
panel turns on whenever the battery is in use.

• Alarm 2 sounds whenever there is zero signal at both the fiber and coaxial cable

inputs.

Disable Alarms

Individual alarms can be disabled by setting the appropriate slide switch on the internal

main printed circuit board to position 2.

Adder™ TD161

Rear Panel Connections

FUSE

2 AMP SLO

POWER

INPUT

FIBER

CO AX Rx

COAX

FIBER

EVEN

CHANNEL

OUTPUT

ODD

CHANNEL

OUTPUT

–

DATA 2

DATA 1

–

Figure 4: Rear Panel

POWER

INPUT

All connections to the Adder TD161 are made at the rear panel; see Figure 4.

2 Amp Fuse

A 2-amp time delay power fuse is at the left side of the rear
panel. Be sure to use the same fuse type if replacement is required.

Power Input

Connects the power supply delivered with your Adder TD161 to the
module. Any other power supply used with the Adder TD161 must
provide 1.5 amperes continuous at 13.8 VDC.

Note: Although the module will operate at 12 VDC, 13.8 VDC is required to charge the

internal reserve battery.

Fiber/Coax RX Multiplexed optical and electrical signal inputs to the Adder TD161. The

module will switch to the first of these connections that provides an
active input.

Fiber/Coax TX Multiplexed optical and electrical signal outputs from the Adder TD161.

Note: Regardless of the input used by the module, both outputs are always active and

exactly reproduce the received multiplexed audio and data signal.

Note: This receptacle is not the same as on the Adder 161 which utilizes XLR

connectors for both audio inputs and audio outputs.

Data 1/Data 2 Demultiplexed digital data and switch closure information that was

input to the source Adder 161 TX transmitter. The pin numbering is
shown in Figure 4 and the signals on these pins are described in Table
1. Odd Channel Output and Even Channel Output are the audio
outputs for the odd and even channels selected for tap and drop by
the Output Selector switch on the front panel ( Figure 5). The signals
are obtained from the + and - wire terminals on the rear panel and are
balanced to ground. The connecting terminal block is delivered with the
Adder TD161.

Telecast Fiber Systems

Optical Connections

WARNING!
Never look directly into the end of a connected optical fiber while any
component of the system is operating. Eye damage is possible.

The Adder TD161 is compatible with industry standard ST type connectors. It may be

used with installed backbone cables or with dedicated cables.

Assembled cables and connectors are available from Telecast Fiber Systems, Inc. For

custom cable fabrication, use type ST connectors such as Telecast part number
CONN-ST-QC. Always follow the connector manufacturer’s directions when fastening
a connector to the cable. A Quick-crimp kit, part number CKIT-ST-QC, is available

from Telecast.

• Connect the fiber from the Adder 161 TX to the TD161 input. If using a coaxial

cable, cap the optical connectors on the rear panel to protect them.

• Connect a fiber or coaxial cable to port the complete multiplexed signal to the

output of the next TD161 or to an Adder 161 RX.

Regardless of the Output Selector switch setting on the front panel of the Adder

TD161, both Data outputs are always active.

Pin Number

Description

RS-422 in (-)

contact out

gnd

RS-232 out

RS-422 out (-)

RS-422 in (+) RS-232 in

contact out

contact in

-422 out (+)

Table 1: Digital DATA 1 and DATA 2 Signals

Adder™ TD161

Fiber and Coaxial Cable Runs

The installer is responsible for providing the fiber optic cable runs, available from

Telecast Fiber Systems, Inc. Be sure that the fiber core diameters are compatible with
the option selections and intended installation distances, as shown in Table 2.

I/O Option

Fiber Core Diameter Wavelength Distance Limit

P multimode

50 or 62.5/125

850 nm

1 km

L multimode

50 or 62.5/125

1300 nm

5 km

W multimode

50 or 62.5/125

1550 nm

5 km

S single mode

8.7/125

1300 nm

20 km

SW single mode

8.7/125

1550 nm

20 km

Table 2: Distance Limits by Input/Output Option

The system units are factory configured for the fiber type with which they are going to

be used.

Inspect the fiber ends and clean them with clean, dry compressed air or with Kim-

Wipes that have been wetted with isopropyl alcohol. Fingerprints or other dirt on the
optical connector end surfaces will reduce the received optical signal level.

If the system is to be used with coaxial cable, use Belden type 8281 or equivalent,
75 coax. The maximum length for coaxial cable is 305 meters (1000 feet).

Practical Limitations on Fiber and Coaxial Cable Runs

The TD161 may be cascaded to provide a large number of channel and data drops

along the system, however practical limits will be encountered in relation to time delays
and phase shifts along the link. Contact Telecast Fiber Systems for assistance in
planning long runs.

Front Panel and Audio Output Selection

Each TD161 on the link supplies one set of odd-even audio channels tapped from the

fiber. Those same channels can be tapped and dropped repeatedly by any TD161 in
the chain.

The TD161 front panel (Figure 5) has two external switches - Main Power and Output

Select.

Main Power

Locking lever switch which activates the power supply when switched
to 1 (on).

Output Select Rotary switch which chooses the audio channel outputs, from 1 & 2 up

to 15 & 16. This switch has two Mute positions; at either setting, both
audio outputs on the rear panel will have zero signal, regardless of the
input signal status.

Telecast Fiber Systems

Status Indicators

INTERNAL EXTERNAL

T elecast

Fiber Systems, Inc.

T D 1 6 1



Audio Tap/Drop Module

POWER

MADE IN USA

STATUS

FIBER

COAX

SIGNAL

EVEN CHANNEL

SIGNAL

ODD CHANNEL

LINK

POWER SUPPLY

OUTPUT SELECT

1,2

3,4

5,6

9,10

7,8

11,12

13,14

15,16

MUTE

OUTPUT SELECT

1,2

3,4

5,6

9,10

7,8

11,12

13,14

15,16

MUTE

Figure 5: Front Panel

There is a Signal LED and a red OL Overload LED for each odd and even channel.

Signal

LED which illuminates green at the presence of a digitized audio signal that
the TD161 will demultiplex from the fiber.

LED which illuminates red when the demultiplexed signal calls for greater
than the +18 dBm maximum that can be delivered by the output circuits of the
TD161.

Link
Three LEDs convey the signal status:

Coax

LED which illuminates green when the signal reaching the TD161 is on the
coaxial input.

Fiber

LED which illuminates green when the signal reaching the TD161 is on the
optical fiber input.

Note: The TD161 input will automatically switch to the input that first exhibits a

signal.

Status

LED which illuminates green when the TD161 has locked onto an input and is
able to tap and drop audio and data signals. Illuminates red at the absence of
incoming data.

Power Supply

Power Supply LEDs Internal and External indicate the source of DC power.

Internal

Illuminates whenever power is being drawn from the backup battery in
the TD161. This light is normally off. If illuminated, line power has been
lost.

External

Illuminates whenever the Power switch is in the 1 (up) position and the
power supply is operating.

Caution: If external power fails, take immediate steps to restore power. A fully

charged battery will run the TD161 for only about 20 minutes.

Adder™ TD161

Powering Up

Note: Never try to move the power switch on the front panel without first pulling on the

switch lever to disengage its lock.

With power off, check all electrical and optical connections as described under Rear

Panel Connections on page 4 and under Optical Connections on page 5. Firmly seat
and latch all connectors.

1. Pull the lever away from the panel.
2. Move the lever up for power on (or down for power off).
3. Verify that the External Supply LED is illuminated, and that the Internal Power
LED is green.

Note: If the Internal Power LED is red, the unit is drawing power from the internal

battery backup.

Power Switch Operation:

Setup

The TD161 Setup Procedure:

1. Connect an input fiber or coaxial cable from an Adder 161 TX or another TD161.

2. Connect the audio terminal block odd and even channel outputs and, if being
used, connect the DB-9 connector data outputs.

3. Use the Output Select rotary switch on the front panel to choose the set of odd-
even audio channels to be tapped from the fiber.

4. If you intend to tap digital data only, set the Output Select switch to either of the
Mute position.

5. Insert a small screwdriver into the rotor hole in the rear panel (Figure 4 on page 4)
and turn to the desired channel pair.

Note: The channel selection has no effect on the data outputs. These are always on

and present the same data as is received at the input fiber.

6. Connect an output fiber and/or coaxial cable to the output ports of the TD161. Run
these to another TD161 or to an Adder 161 RX.

7. If this TD161 is the last module in a branch of a cascaded system, place the
protective plastic cap on the module’s fiber output connector.

Telecast Fiber Systems

Troubleshooting and Repair

Problems that you may encounter with the TD161 will be similar to those on the Adder

161 TX and RX. Refer to the Preventive Maintenance and Troubleshooting sections of
the Adder 161 System Instruction Manual for details.

For more troublshooting assistance, call the service department at Telecast Fiber

Systems, Inc. at 508-754-4858. To return a unit for repair, you must obtain a return
material authorization (RMA) number from Telecast service.

Accessory List

Accessories for the TD161 are the same as for the Adder 161. Refer to the Adder 161

System Instruction Manual for a list of parts that are available from Telecast Fiber
Systems.

Circuit Details

• As a demultiplexer, the Adder TD161 separates a selected contiguous pair of odd
and even channels from the multiplexed signal it receives from the fiber or coaxial
cable. It then converts the audio information back into analog signals.
• The fiber and coax inputs and outputs are identical regardless of the TD161 Output
Select switch setting.
• Both data channel outputs on the TD161 are always on and will output the data
stream on the input fiber or coaxial cable.
• Controls and status indicator lights are on the front panel. Inputs and outputs are
on the rear panel.
• The Data 1 and Data 2 outputs on the rear panel are always active, regardless of
the setting of the channel selector switch. Their outputs are exact replicas of the
respective inputs to the source Adder 161 TX.
• The TD161 does not detect or output the DATA 3 and DATA 4 channels on fiber
from the Adder 161 TX. These data connectors contain only switch closure
information; they do not carry digital data streams.
• The input circuits and output drivers on the TD161 are the same as those on the
Adder 161 TX.
• The output impedance of the audio channels is 30, fixed.
• The battery charger circuitry on the TD161 is the same as that on the Adder 161.

Refer to the Adder 161 System Instruction Manual for more information on the circuits

and schematics.

Adder™ TD161

Specifications

Audio Characteristics

Output Signal Level

30 W balanced output into 600 W

+18 dBm peak

Frequency response

from DC to 25 KHz @ +8 dBm

±0.2 dB

Total Harmonic Distortion

from 20 Hz to 20 KHz @ +8 dBm

<0.05%

1 KHz @ +18 dBm

<0.01%

Intermodulation Distortion (SMPTE Method)

60 Hz + 3 KHz, mixed 4:1 @ +8 dBm

<0.04%

Signal to Noise Ratio (unweighted)

20 Hz to 20 KHz, Avg
(ref to +18 dBm), typical after 20 drops

>100 dB

Digital Characteristics

Signal Levels and Data Rate

RS-422

Balanced TTL levels

0-150 KBits/sec*

RS-423

TTL levels

0-150 KBits/sec*

RS-232

±8 Vp-p

0-19.2 KBits/sec

Jitter 1.12 msec
*higher rates possible dependent on user system jitter tolerance.

Contact Closure

Data 1 and 2 Output Ratings (Form 1A SPST-NO isolated contacts)
Voltage

200 VDC

Switched current

500 mA

Carry current

1.2 Amps

Contact resistance

200 mW

Power Requirements

Voltage

12 to 24 VDC

Current

1.5 Amps, nominal

Optical Characteristics

Wavelengths

850 nm, 1310 nm and 1550 nm

System Margins

Operating wavelength

850 nm 1310 nm

1550 nm

TX Output into fiber

-17 dBm

-13 dBm

RX Sensitivity

-26 dBm

-30 dBm

Note: Although the units will operate at 12 VDC, 13.8 VDC is required to charge the

internal reserve battery. Maximum voltage is 30 VDC; equipment damage
may occur at higher voltages.

Telecast Fiber Systems

Warranty

LIMITED WARRANTY STATEMENT

Telecast Fiber Systems, Inc. (“Telecast”) expressly warrants to Buyer that the Products supplied shall be free
from defects in materials and workmanship for a period of 12 months following the date the Products are
delivered to Buyer (the “Warranty Period”). Telecast's liability under this limited warranty shall be limited, at its
option, to providing refund of purchase price for Products, or replacing or repairing Products shown to be
defective either in materials or workmanship. Buyer's sole and exclusive remedy for breach of warranty shall be
such refund, replacement or repair.

A claim of defect in materials or workmanship in any Product shall be allowed only when it is submitted in writing
to Telecast Fiber Systems, Inc. within seven days after discovery of the defect, and in any event within the
Warranty Period. No claim shall be allowed in respect of any Product which has been altered, neglected,
damaged or stored in any manner which adversely affects it. In order to obtain service under the terms of this
warranty, Distributor’s customer or Distributor must notify Telecast of the defect prior to the expiration of the
applicable warranty period and obtain a Return Authorization Number from Telecast. In no event may products be
returned to Telecast or to Distributor for warranty service without having obtained from Telecast a Return
Authorization Number.

This limited warranty applies only to new and unused Products delivered to Buyers located within the United
States of America, or to international Buyers if sold through an authorized Distributor organization, and shall not
extend to any equipment not manufactured by Telecast Fiber Systems, Inc., even though such equipment may be
sold or operated with the Products. In addition, this limited warranty shall be void and of no further force or effect
whatsoever if the Product is repaired or modified by any person other than an authorized representative of
Telecast Fiber Systems, Inc. without the consent of Telecast Fiber Systems, Inc. This warranty shall not apply to
any defect, failure or damage caused by improper use or inadequate maintenance and care. Nor shall this
warranty apply to any damage caused in whole or in part by attempts by personnel other than Telecast’s
personnel, as approved in advance in accordance with the foregoing provisions, to open, install, repair, or
service the Product; nor to damage resulting from improper connection with incompatible equipment; nor to
damage to a unit which has been modified by personnel other than Telecast personnel.

Products returned to Telecast for warranty service shall be shipped, freight prepaid to Telecast. Telecast will
return the repaired product or ship a replacement, freight prepaid, to either Distributor or Distributor’s customer,
as requested by Distributor’s customer, at a location within the United States or, at Telecast’s option, to
Distributor’s location in the case of international sales.

This limited warranty shall also apply to Products that replace defective Products and Products that have been
repaired by authorized representatives of Telecast Fiber Systems, Inc., but only for the original Warranty Period.
The Warranty Period shall not be extended by reason of defect, or any period of time during which the Product is
not available to Buyer because of defects or repairs, without the express written consent of Telecast Fiber
Systems, Inc.

EXCEPT FOR THE EXPRESS LIMITED WARRANTY AGAINST DEFECTS IN MATERIALS AND WORKMANSHIP
CONTAINED HEREIN, TELECAST FIBER SYSTEMS, INC. MAKES NO WARRANTY OF ANY KIND WHATSOEVER,
EXPRESS OR IMPLIED, AND ALL WARRANTIES OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE,
AND OTHER WARRANTIES OF WHATEVER KIND ARE HEREBY DISCLAIMED BY TELECAST FIBER SYSTEMS, INC.
THIS LIMITED WARRANTY SETS FORTH EXCLUSIVELY ALL OF TELECAST FIBER SYSTEMS, INC.'S LIABILITY IN
CONTRACT OR OTHERWISE IN THE EVENT OF A DEFECTIVE PRODUCT.
WITHOUT LIMITATION ON THE FOREGOING, TELECAST FIBER SYSTEMS, INC. EXPRESSLY DISCLAIMS ANY
LIABILITY WHATSOEVER FOR ANY DAMAGES INCURRED DIRECTLY OR INDIRECTLY IN CONNECTION WITH THE
SALE OR USE OF, OR OTHERWISE IN CONNECTION WITH, THE PRODUCT, INCLUDING WITHOUT LIMITATION,
LOSS OF PROFITS AND SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES, WHETHER CAUSED BY
NEGLIGENCE OR OTHERWISE, REGARDLESS WHETHER TELECAST HAS BEEN GIVEN ADVANCE NOTICE OF
THE POSSIBILITY THEREOF.
THIS WARRANTY IS GIVEN BY TELECAST IN LIEU OF ANY OTHER WARRANTY EXPRESSED OR IMPLIED.

Adder™ TD161

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