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Teknic Amazon IPC-3 User Manual

Amazon IPC-5

Made by: Teknic
Type: User Manual
Category: Power Supply
Pages: 6
Size: 3.86 MB

 

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Amazon IPC-3 and IPC-5 power supplies 

deliver stiff, responsive 

75 VDC power to Eclipse, Meridian, and ClearPath servo systems. 

These DSP-based supplies feature tight power regulation and high 

peak output to support high performance motion control. And, with 

a  small  footprint  and  attractive  pricing,  the  IPC  saves  on  space, 

weight, and machine cost as well.

IPC-3 / IPC-5 Features

Front Panel

Mating Components

75 VDC output with tight regulation, even with large peak 

loads.

Dual AC input voltage ranges: 95-125VAC; 190-250VAC.

High peak output relative to continuous rating (2.5x), 

optimized for servo drive peak demand requirements.

Rapid output bus discharge upon AC power removal.

Built-in, automatic regenerated power management.

Large output capacitance for reduced ripple and 

increased efficiency.

Fan mounting holes provided for increased continuous 

power (IPC-5 only).

IPC-5 is fully enclosed; IPC-3 is open frame.

Three year warranty.

DC Output

Connectors

AC Input

Connector

Housing:

 Molex/44441-2002

Terminals:

 Molex/43375-0001

Crimp Tool:

 Molex/63811-7200

Cable:

 14-16AWG, 600V, stranded

Mating Components List

Housing:

 Molex/39-01-2080

Terminals:

 Molex/39-00-0039

Crimp Tool:

 Molex/638190900

Cable:

 18AWG, 300V, stranded

Mating Components List

WIRE ENTRY VIEW

WIRE ENTRY VIEW

5 1
6 2
7 3
8 4

DC Bus (V+)

DC Bus (V-)

1

2

AC Input 

Mating Connector

DC Output

Mating Connector

Note: No user serviceable parts inside

I

nstall 18 AWG jumper

when wiring to 95-125VAC
Omit jumper

when wiring to 190-250 VAC

75 Volt Intelligent Power Center

PE GND

(pins 6 or 7)

AC Line

AC Line

Smart DC Power Supplies

Amazon

 

IPC-3 

and

 IPC-5

Information LED

 

See LED blink code

reference later in this

document for details.

Outputs 75VDC to your 

servo drive, step drive,

or ClearPath motor.

Accepts standard 115 VAC

and 230 VAC (nominal)

voltage ranges. 

Regen Indicator

See LED blink code

reference later in this

document for details.

Amazon

 

IPC-5 Power Supply

 


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Safety and Use Instructions

General Disclaimer   

The User is responsible for determining the suitability of products 

for their different applications. The User must ensure that Teknic’s 

products are installed and utilized in accordance with all local, 

state, federal and private governing bodies and meet all applicable 

health and safety standards.

Teknic has made all reasonable efforts to accurately present the 

information in the published documentation and shall not be 

responsible for any incorrect information which may result from 

unintentional oversights. Due to continuous product improvements, 

the product specifications as stated in the documentation are 

subject to change at any time and without notice. The User is 

responsible for consulting a representative of Teknic for detailed 

information and to determine any changes of information in the 

published documentation.

Should Teknic’s products be used in an application that is safety 

critical, the User must provide appropriate safety testing of the 

products, adequate safety devices, guarding, warning notices and 

machine-specific training to protect the operator from injury.

Precautionary Statement

Always follow appropriate safety precautions when installing and 

using a power supply. Equipment should be designed and utilized 

to prevent personnel from coming into contact with moving parts 

and electrical contacts that could potentially cause injury or death. 

Read all cautions, warnings and notes before attempting to 

operate or service power supplies and motion control devices. 

Follow all applicable codes and standards when using this 

equipment. Failure to apply this equipment as described may 

impair or neutralize protections built into the product.

IPC-3 Special Safety Note

The IPC-3 is an open frame power supply with 

user-accessible, 

hazardous voltages

 present. Improper handling of this device 

while powered by AC mains may result in electrical shock, burns, 

or death.

Users of this device, and any equipment or system that incorpo-

rates this device, must be protected from exposure to electrical 

shock through the installation of appropriate shields, access 

guards, interlocks, warning signs and user manuals that include 

safe handling practices for open frame power supplies.

General Safety Instructions (all models)

IPC Use Instructions

To connect your IPC power supply to a load:

 

  Disconnect IPC from AC mains power.

 

  Connect DC power cable from IPC to the load. 

  Apply AC power to IPC. 

 

To disconnect your IPC Power Supply from a load

 

  Turn off (unplug) IPC. 

  Disconnect DC power cable from the load.

Additional Use Notes

 

  Do not wire multiple IPCs together; they are not designed 

to operate in series or in parallel configurations.

 

  Always use recommended wire gauge (or larger) for all 

cables connected to an IPC power supply. 

  Understand and follow all safety markings and warnings 

printed on the IPC and described within this document. 

IMPORTANT: 

Read this section before attempting to install, apply 

power to, or operate an IPC power supply. Failure to understand 

and follow the safety and use information presented in this 

document could result in property damage, bodily injury or death.

1. Read these instructions.
2. Keep these instructions.
3. Heed all warnings.
4. Do not use this apparatus near water.
5. Clean only with a dry cloth.
6. Do not block any ventilation openings. Install in accordance 

with  manufacturer’s instructions.

7. Do not install near any heat sources.
8. Protect the power cord and plug from being walked on or 

pinched particularly at plugs, convenience receptacles, and 

the point where it exits from the apparatus.

9. Only use attachments and accessories specified by Teknic.

10. Refer all servicing to qualified service personnel.
11. The plug on the power cord is the AC mains disconnect 

device and must remain readily operable. To completely 

disconnect this apparatus from the AC mains, disconnect the 

power supply cord plug from the AC receptacle.

12. This apparatus shall be connected to a mains socket outlet 

with a protective earthing connection. Equipment may be 

located above or below this apparatus, but some equipment 

may generate too much heat and degrade the performance of 

this apparatus.

13. To reduce the risk of fire or electric shock, do not expose this 

apparatus to rain or moisture. Apparatus shall not be exposed 

to dripping or splashing and no objects filled with liquids, shall 

be placed on the apparatus.

IPC-3 Power Supply

2

 


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IPC Accessory Cables

Third-party Accessories

LED Codes

The accessories listed below are available at www.teknic.com.

Regen Indicator 

(Green LED)

IPC State

Description

Rapid Blink

(

16 blinks/second)

On (normal)

No action required.

 The power supply is working properly. No 

significant regen detected.

LED intermittently turns 

on solid but returns to 

rapid blink.

Regenerated energy 

was detected.

No action required.

 The power supply is working properly. LED 

turns on solid when DC bus voltage rises above nominal while 

staying below the Regen Control Threshold.

Blink 

(3 blinks/second)

Regen control circuit 

was activated.

No action required.

  The power supply is working properly. This 

latching signal indicates that the bus voltage has gone over the 

Regen Control Threshold and activated the internal regen control 

circuit. 

Note: This blink code will persist until AC power is 

cycled

.

Strobe 

(One short blink 

every two seconds)

Regen capacity was 

exceeded.

Action required.

 This latching signal indicates that the power 

supply's ability to absorb regenerated energy was exceeded at 

least once since AC power was applied. When this occurs, the 

regen control circuit is automatically disabled as a protective 

measure, 

but the DC output is still on.

 Solution: Upgrade to higher 

regen capacity supply. 

 Note: This blink code will persist until 

AC power is cycled.

Information LED

(Yellow LED)

IPC State

Description

Momentarily on

Mode transition

No action required. 

The power supply is working properly. The 

LED will pulse on momentarily when the internal regulator changes 

operating modes. This may be accompanied by an audible "click" 

of the internal relay.

LED blinks intermittently 

during operation

Temporary overload 

occurred

A transient voltage event occurred (but was below the IPC's 

shutdown threshold). Action may be required to prevent future 

shutdowns.

LED on solid

Shutdown

A critical voltage or temperature overload occurred. IPC is in 

protective shutdown state. Remove power until LED turns off and 

unit has sufficiently cooled. Reapply power.

LED Blink        

Freq. / Duty Cycle

N/A

N/A

ON SOLID

0.5 Hz

(DC = 2.5% on) 

LED Blink        

Freq. / Duty Cycle

16 Hz

(DC = 50% on)

INTERMITTENTLY 

ON SOLID

3 Hz

(DC = 50% on)

78”

Teknic Part #  IPC35-CABLE110

Phoenix Contact part #  UTA-89 (aka part # 2853970)

Description: 

Power cable, Sabre to Sabre. From 

IPC to Eclipse or Meridian 4xx/5xx series drives.

72” in length (nominal).

72”

Teknic Part # PC-SBR-72

Description:

 Power cable, Sabre to Molex Minifit Jr. 

4-position plug. From IPC to ClearPath Motor. 120”

in length (nominal).

120”

Teknic Part # CPM-CABLE-PWR-MS120

Description:

 AC line cord (110V) for Amazon IPC-3

and IPC-5 power supplies. Includes NEMA 5-15P to 

Minifit 8 pin connector, 78” in length (nominal).

Description:

 Universal DIN rail mount. Material: Die-cast zinc.

Dimensions: 89mm x 52mm. Information at Phoenix Contact: 

www.phoenixcontact.com.

3

 


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Mounting Hole Dimensions

DIN Rail Adapter 

(optional, available from third-party)

 60.5 

 14.15 

 9.23 

 36.0 

 11.0 

 160.0 

[6.3]

[1.417] 

 39.7 

[1.563] 

 36.7 

[1.445] 

[2.382] 

[.433] 

[.557] 

[.363] 

 80.0 

[3.15]

MOUNT

THIS END UP

MOUNT

THIS END UP

B

B

A

A

A

Dia. 2.50mm [.098”]

Qty. 3, M3 x 0.5 - 6H

Max. penetration into 

case = 5.5mm

A

B

Dia. 3.45mm [.136”]

Qty.3, 8-32 UNC-2B

Max. penetration into 

case = 0.25 in.

B

*

A size holes for use with 

Phoenix UTA-89 

DIN Rail Adapter

. (item not sold by Teknic)

NOTE: 

The IPC casting includes holes for mounting the Phoenix Contact UTA-89 

DIN rail adapter. If you use this DIN rail adapter, and the DIN rail itself is screwed 

to  a  solid  wall  or  cabinet,  you  will  have  to  install  standoffs  as  shown  below  to 

provide sufficient clearance for mounting.

Phoenix PN UTA-89

(also PN 2853970)

DIN Rail Adapter

Use three mounting screws and 

standoffs in indicated positions.

For DIN Rail Clip

*

For Direct Mount

Tolerances

+/- .015 in.

+/- .381 mm

Tol. 2 = 

+/- .008 in.

+/- .203 mm

Tol. 1 = 

Tol. 1

Tol. 1

Tol. 1

Tol. 2

Tol. 2

Tol. 2

Tol. 2

Tol. 1

Tol. 1

mm

[inches]

Units

Standoffs, unthreaded  (qty. 3)

Metric: Length 10mm, inner diameter >3mm

English: Length 3/8”, inner diameter >3mm

Screws for use with standoffs (qty. 3)

Metric: M3 x 0.5, Class 6H, length: 16-18mm

4

 


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Mounting Orientation

Fan Mounting 

(IPC-5 only)

The IPC-5 can be optionally equipped with a standard 80 mm or 40 

mm case fan, to get up to 40% more continuous power output. If 

you intend to use a fan follow, these guidelines:

Use non-conductive hardware

 to secure fan to case, 

such as rubber screws, rubber fan “push pins” or similar 

by manufacturers such as Nexus and Lamptron.

Use “open corner” (open frame) style fans for easier 

mounting.

Select a fan with medium to high CFM (cubic feet per 

minute) rating.

Install fans to exhaust air (draw air out) from case.

Mount IPC in one of the orientations shown below. Vertical 

mounting improves air flow and is preferable. 

Allow minimum 2” clearance above IPC, and at least 1” at 

sides and bottom.

Do not mount IPC where ambient temperature exceeds 

40ºC.

2”

1”

1”

1”

2”

1”

1”

1”

PREFERRED

MOUNTING

ORIENTATION

32

 13.46

32

16

4x Ø 4

Mounting hole pattern

for 40 mm top-mount fan 

IPC-5 shown with optional 

40mm (top-mount) fan

UNITS 

= mm

40mm

40mm fan

Top Mount Fan Mechanical Dimensions

12.6

11.94

71.5

71.5

3x Ø 4mm

Mounting hole pattern

for 80mm side-mount fan 

IPC-5 shown with optional 

80 mm (side-mount) fan

80mm fan

No screw

here

Side Mount Fan Mechanical Dimensions

Vertical Orientation

Horizontal Orientation

NOTE: DO NOT DRILL INTO CASE. 

Use only the (3) mounting holes 

indicated to attach fan to case. 

UNITS 

= mm

5

 


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Specifications

Power

Input Voltage (230 VAC nominal range)

Input Frequency Range
Nominal Output Voltage

Continuous RMS Power Output at 115VAC or 230VAC in; 

convection cooled.

225W RMS 0-40°C ambient

350W RMS 0-40°C ambient

Continuous RMS Power Output at 115VAC or 230VAC in; fan 

cooled.

N/A

500W RMS 0-40°C ambient

Peak Power Capability at 115VAC or 230VAC in
Peak In-rush Current
Regenerated Energy / Power Absorption

12.7 joules / 13.3 watts RMS at 40°C

19.1 joules / 13.3 watts RMS at 40°C

Capacitive Energy Storage
Allowable (user added) output capacitance
Input Leakage Current
Ripple
Min. equivalent startup load
Output Resistance

Physical

Weight

2.11 lbs.

2.25 lbs.

Dimensions

181mm x 132mm x 57.3mm

183mm x 132mm x 57.3mm

Finger Safe

No. User must be protected from shock hazard.

Yes

Enclosure

None

Perforated, epoxy coated steel

Operating Environment

Temperature Range
Humidity
Pollution Level
Acoustic Noise

Certifications/Compliance

Safety
RF Emissions
RoHS

Protective Features

Over-Voltage Protection
Over-Current Protection
Output Short-Circuit Protection
Thermal Overload

Output bus dump load control

Hiccup mode with auto-recovery
Halts power delivery until power removal/reapplication

< 65A

During Regeneration: Initiated at 92VDC, off at 88VDC;

At power-off: Initiated within 200mS of AC power removal, off when output is below ~12VDC

Meets EN55011/22 Class A requirements
Compliant

Halts power delivery until voltage returns to specified output voltage
Hiccup mode with auto-recovery

10% - 90% (non-condensing)
2
50 dB under light or no load, intermittent noise

UL-508C, EN61010

< 500mV P-P, zero to full load
16 ohms @ AC input 105/210V min.
~300 milliohms

0-40°C

900W for 3 sec. (single pulse load at 40°C)

53 joules at 75VDC
10,000 uF maximum
< 500uA @ 250VAC/60Hz

Input Voltage (115 VAC nominal range)

190-250VAC, single phase
108 -125VAC (start under load at ambient temps 0-15°C)
95-125VAC (load independent at ambient temps 15-40°C)
50-60Hz
75VDC ± 0.5V

Power

IPC-3

IPC-5

Input Voltage (230 VAC nominal range)

Input Frequency Range
Nominal Output Voltage

Continuous RMS Power Output at 115VAC or 230VAC in; 

convection cooled.

225W RMS 0-40°C ambient

350W RMS 0-40°C ambient

Continuous RMS Power Output at 115VAC or 230VAC in; fan 

cooled.

N/A

500W RMS 0-40°C ambient

Peak Power Capability at 115VAC or 230VAC in
Peak In-rush Current
Regenerated Energy / Power Absorption

12.7 joules / 13.3 watts RMS at 40°C

19.1 joules / 20 watts RMS at 40°C

Capacitive Energy Storage
Allowable (user added) output capacitance
Input Leakage Current
Ripple
Min. equivalent startup load
Output Resistance

Physical

Weight

2.11 lbs.

2.25 lbs.

Dimensions

181mm x 132mm x 57.3mm

183mm x 132mm x 57.3mm

Finger Safe

No. User must be protected from shock hazard.

Yes

Enclosure

None

Perforated, epoxy coated aluminum

Operating Environment

Temperature Range
Humidity
Pollution Level
Acoustic Noise @ 1 distance = meter

Certifications/Compliance

Safety
RF Emissions
RoHS

Protective Features

Over-Voltage Protection
Over-Current Protection
Output Short-Circuit Protection
Thermal Overload

Output bus dump load control

Hiccup mode with auto-recovery
Halts power delivery until power removal/reapplication

< 65A

During Regeneration: Initiated at 92VDC, off at 88VDC;

At power-off: Initiated within 200mS of AC power removal, off when output is below ~12VDC.

Meets EN55011/22 Class A requirements
Compliant

Halts power delivery until voltage returns to specified output voltage
Hiccup mode with auto-recovery

10% - 90% (non-condensing)
2
<50 dBA (variable, dependent on load and AC line)

UL-508C, EN61010

< 500mV P-P, zero to full load
16 ohms @ AC input 105/210V min.
~300 milliohms

0-40°C

900W for 3 sec. (single pulse load at 40°C)

53 joules at 75VDC
10,000 uF maximum
< 500uA @ 250VAC/60Hz

50-60Hz
75VDC ± 0.5V

Input Voltage (115 VAC nominal range)

190-250VAC, single phase
108 -125VAC (start under load at ambient temps 0-15°C)
95-125VAC (load independent at ambient temps 15-40°C)

6