PDF User Manual

Tecomotive - tiyCWA - eser Maiual

Oiveriview

Contents

-

tinyCA c6ontroollero

-

Fusecholdero

-

Fuse(s)

-

Conne6toroc8cpinc(6ontroollero)

-

Conne6toroc3/4cpinc(waterocpump)

-

Conne6toroc2cpinc(temperoaturoecsensoro)

-

TemperoaturoecsensorocM12x1.5

-

Setcofcs6roewsc(6ontroollerocmounting)c(seecnextcpage)

Introodu6tion

ThecPieroburogcCA 200cwascthecfrost
ele6trooni6cwaterocpumpcforoclinecproodu6tion
introodu6edcbycBMAcinc2004.cTheycaroecnow
widelycavailablecincusedc6arosc/cthe
aferomaroketcandchavecmanycadvantagescovero
6onventionalcme6hani6alcpumps.cSomecof
whi6hcaroecthecfroeedomcofcinstallationcandcthecindependen6ecofcenginec
roevolutions.c lsocthecpumpscaroecveroycwellcbuiltcandcwithcitscbroushlessc
6annedcmotoroctheycaroecproa6ti6alcmaintenan6ecfroee.
Thec“tinyCA ”c6ontroolleroc6anc6ontroolcthosecpumpscincthecapprooproiatec
mannero.

Operoation

Ahenca6tivatedcthec6ontroollerociscmeasuroingcthec6oolantctemperoaturoecandc
thecroatecofcin6roeasecwithcthec6onne6tedctemperoaturoecsensoro.cAithcthiscdatac
itcthenc6al6ulatescthecapprooproiatecwaterocfowcandcsendscacsignalctocthec
pumpcwheroecthecinteronalcpumpcele6trooni6scthencsetcitctocthecroightcspeed.
Thiscwaycyoucwillcalwayschavecthecroightcpumpcspeedcforocanyc6iro6umstan6es.

Featuroes

-

Simplectocsetcupcwithconlyconecrootaroycswit6h

-

Choosecyourocfavoroitectarogetctemperoaturoecincsixcsteps
froomc75°Cctoc100°Cc(167°Fctoc212°F)

-

LEDcdisplaycshowscthec6uroroentcpumpcspeedcorocrooughc6oolantc
temperoaturoe

-

Compa6tcandcroobustcanodizedcaluminumc6ase

-

Relaycoutputcforocthecroadiatorocfanc(roe6ommendctocuse)

-

Delayedcshutdowncofcthecpumpcandcthecfancaferocignitioncturonedcof

-

Manuallyc6ontroolcthecpumpcspeedc(e.g.cforocbleedingcoroctesting)

Pagec1cofc20

Iistallatoi

Installationcdroawingc(mm)

Changingcthecs6roews

Tocmountcthec6ontroolleroconcacfroontcpanelcyouc6an
6hangecthecfouroc6asecs6roewsc(M3)ctoctheclongero
onescwhi6hc6omecwithctheckit.c
Pleaseconlyc6hangeconecatcthectime.cTheroecaroeclitlec
spa6eroscinsidecthec6asecwhi6hc6ancgetcoutcofcpla6ecwithoutcthecs6roews.
(Seecthecpi6turoecatcthecfrostcpage)
Ofc6ourosecthec6ontroolleroc6ancbecmountedcanywaycyouclike.c(E.g.cwithcdoublec
sidedctapecoroczipctiesc )

Conne6tion

Aecmadecthec6onne6tioncasceasycandcintuitivecascpossible.cSocincgeneroalc
thatcmeanscthatcthecsamec6oloroc6ablescaroecmeantctoc6onne6tctocea6hcothero.c
Detailedc6onne6tioncdiagroamsc6ancbecfoundconctheclastcpages.

Evencthoughcthecpumpscaroecele6trooni6allycroegulatedcyoucshouldcalwayscusec
thecfusec/cfusecholderocthatc6omescwithctheckit.

Conne6toro:cControolleroc(8cpin)

Iifo:

ccIfcyoucdocnotcwantctocusecthe

delayedcshutdowncfun6tioncyouc6an
6onne6tcthecroedcwiroec(pinc2)ctocthe
ignitioncswit6h,ctoo.

Atteitoi:

cThecroadiatorocfancroelaycoutput

6anconlychandlecacmaximumcofc0.4camps!
(Thatcmeanscacminimumcofc37cohmsc6oilcroesistan6e)c

Pagec2cofc20

PIN

Color

Coiiectoi

1

Bla6k

GrooundcGNDc-

2

Red

Bateroyc+e

3

Yellow

Ignitionckeyc+e

4

Bla6k

 dditionalcgrooundcGNDcforoctemperoaturoecsensoro

5

Oroange

Signalcwiroectemperoaturoecsensoro

6

Blue

Radiatorocfancroelaycoutput

7

Groeyc/cRed

Signalcwiroecwaterocpump

8

Groeyc/cBla6k

Grooundcwiroecwaterocpump

Conne6toro:cAaterocpumpc(4cpin)

Iifo:

cIfcyoucdocnotcwantctocuse

thecdelayedcshutdowncfun6tioncyouc6an
6onne6tcthecroedcwiroec(pinc1)cviacan
ignitioncswit6hedcroelay.

Atteitoi:

cThecmainc6uroroent

fowscthrooughcpinc1cand
pinc4.c(CA 200)
Pleaseconlycusecwiroescwhi6hcaroe
ablectochandlecthec6uroroent!

Fuses:c(CA 50c7.5 c/cCA 100c15 c/cCA 200c15/30 c/cCA 400c40 )

Conne6toro:cTemperoaturoecsensoroc(2cpin)

PIN

Color

Coiiectoi

1

Oroange

Signal

2

Bla6k

GrooundcGND

Aaterocpumpcinstallation

Incandcoutletcofcthecpumpcaroecshown
incthecpi6turoe.
Tocgetcacde6entc6oolantc6iro6ulationcthe
pumpcshouldcsu6kcthecwaterocoutcof
thecbotomcroadiatorocporotcandcthen
pumpcitcba6kcintocthecengine.
 lsocitcmaycbechelpfulctocmountcthe
pumpcasclowcascpossible.

Atteitoi:

cPleaseconlycmountcthe

pumpcwithcapprooproiatecroubberocdamperoscbe6ausechighcvibroationc6ancdamage
thecinteronalcele6trooni6s!

Pla6ingcthectemperoaturoecsensoro

ThectemperoaturoecsensorociscacstandarodcBos6hctypecNTCcusedcin
manycEuroopeanclinecproodu6tionc6aros.cIt’scgotcacM12x1.5c
throeadcandcac6opperocroingcforocprooperocsealing.

Atteitoi:

cYoucshouldcpositioncthecsensorocatcthechotestc

pla6ecofcyouroc6oolingcsystem.
Ifcyoucusecactheromostatcthecsensorochasctocbecpla6edcincthec
“small”coroc“engine”c6y6le!

Ifcyoucwantctocbroingcthecpumpcupctocacstandstillcyoucshouldcpositioncthec
sensorocincacpla6ecwheroecthec6oolantcalwayscgetschotcevencwithoutcthecpumpc
rounning.

(Incnoromalcoperoationcthisciscnotcpossible.cSeecthecadvan6edcsetngscforocthis.)

Pagec3cofc20

PIN

Color

Coiiectoi

1

Red

Bateroyc+e

2

Groeyc/cRed

Signalcwiroecfroomc6ontroollero

3

Groeyc/cBla6k

Grooundcwiroecfroomc6ontroollero

4

Bla6k

GrooundcGND

Usecactheromostatcorocnot?

Itciscpossiblectocusecthecpumpc/c6ontroollerocinc6ombinationcwithcorocwithoutcan
orodinaroycme6hani6alctheromostat.

Ifcyoucuseconecjustcmakecsuroecyoucsetcthec6ontroollerosctarogetctemperoaturoecasc
6losecascpossiblectocthecopeningctemperoaturoecofcthectheromostat.
(Ofc6ourosecyouc6ancplaycwithcthectarogetctemperoaturoecaclitlecforoceventuallyc
beteroc6oolingcroesults.)

 c6oolingcsystemcwithcactheromostatc6ancbeneftcfroomcancevencshoroterocwarom-
upctimecandcacmoroecexa6tca6tualctemperoaturoe.

 csystemcwithoutconeconcthecotherochandcgotcfewerocme6hani6alclossescbutc
theca6tualctemperoaturoec6ancvaroycacbitcmoroecfroomcthectarogetcyoucset.c

Removingcthecoldcme6hani6alcwaterocpump

Noromallycyoucwouldcroepla6ecthecoldcme6hani6alcpumpcforocthecnewcone.
Socitciscacgoodcideactocroemovecthecoldconec6ompletelyctoclowerocthec
me6hani6alclossescincyouroc6oolingcsystem.

Sometimescitciscnotcsoceasyctocdocthatcbe6ausecofcthecwaycthecbeltcdroivecwas
designedconcyourocparoti6ularocengine.

Incthisc6asecyouc6anchelpcyouroselfcbycsimplycroemovingcthecimpellerocofcyouroc
oldcpumpcandcputngcitcba6kcincpla6ectocusecitcascacsimplecpulley.

Ofc6ourosecyouc6ancusecthecnewcpumpc/c6ontroollerocinc6onjun6tioncwithcthec
oldcme6hani6alcone.cThiscwaycthecele6troi6alconecwillca6tcascacboosterocpumpcif
thectarogetctemperoaturoeciscsetcroight.

TipscandcTroi6ks

Itcmightcbecacgoodcideactocroethinkcthecwholec6oolingcsystemcwhilecupdatingc
itctocthecnewcpump.
Manycme6hani6alcparotscaroecnotcne6essaroycanymoroecandcperohapsc6ouldcbec
roemovedcorocroepla6ed.

Evencac6ompletecnewcwaychowcorocincwhatcdiroe6tioncthec6oolingcfowsc
throoughcthecengineciscpossible.

Pagec4cofc20

Basic setiis

Thec6ontroollerociscproeproogroammedcincacwaycthatcshouldcworokcforocmostcofcthec
6aroscroightcoutcofcthecbox.

Theconlycthingscyoucneedctocde6ideciscwhatctarogetctemperoaturoecandcproogroam
youcwantctocroun.c(Seectheclistcbeside)
Turoncthecrootaroycswit6hctocthecasso6iatedc6haroa6tero.cDone.

Usingcthecrootaroycswit6h

Rightcincthec6enterocofcthec6ontroollero’scfroontcpanelcyou’llcfndcthecrootaroyc
swit6h.cBycturoningcitctocacspe6if6c6haroa6terocyoucaroecablectocsetcupcallcthec
thingscthec6ontroolleroc6ancdo.

Thec6haroa6terocthatcpointsctocthecbotomciscthec6uroroentlycsele6tedcone.
(Youcwillcseecaclitlecwhitecdotcbyclookingc6losely.)

Usecaclitlecs6roewdroiverocforocturoning.

Rotaroycswit6hcposition’s

Youc6ancturoncthecswit6hctoc16cdiferoentcpositions.cEveroyconecofcthemcstandsc
forocacdiferoentcproogroamc/ctarogetctemperoaturoe.

Justc6hoosectheconecthat’scbestcforocyourocappli6ationcfroomcthecfollowingclist.

Ifcyoucdon’tcknowcwhatctarogetctemperoaturoecwouldcbecthecbestcforocyouroc
engine,cjustc6hooseconecwhi6hciscrooughlycthecsamecascthecopeningc
temperoaturoecofcthecenginesctheromostat.

Proogroamclist

Pos.

Mode

Taroget

Temperoaturoe

Des6roiption

0

Testcmode

-

PumpcOfc/cFancOf

1

Testcmode

-

Pumpctocmin.croev.c/cFancOf

2

Testcmode

-

Pumpctoc50%c/cFancOf

3

Testcmode

-

Pumpctoc100%c/cFancOn

4

Noromalcmode

75°Cc/c167°F

 tc5°cCelsiuscoveroctarogetcthe

roadiatorocfancwillc6omecon.

Thec6ontroolledctemperoaturoe

roangeciscpluscminusc5°Cc/c9°F

froomcthec6uroroentctaroget

temperoaturoe.

Thec6ontroollerocwillcexitcthe

waromcupcmodecatc10°Ccundero

taroget.

5

Noromalcmode

80°Cc/c176°F

6

Noromalcmode

85°Cc/c185°F

7

Noromalcmode

90°Cc/c194°F

8

Noromalcmode

95°Cc/c203°F

9

Noromalcmode

100°Cc/c212°F

Pulsedcmode

75°Cc/c167°F

B

Pulsedcmode

80°Cc/c176°F

C

Pulsedcmode

85°Cc/c185°F

D

Pulsedcmode

90°Cc/c194°F

E

Pulsedcmode

95°Cc/c203°F

F

Pulsedcmode

100°Cc/c212°F

GeneroalcInforomation

Inc6ontroastctocmostcsto6kcsystemscthec6ontroollerocusescthec6oolingcfancnotc
onlycascancemerogen6ycbutca6tivelycandcearoly.
Thisciscintendedcandcstroonglycroe6ommendedctocuse.

Ifcyoucturoncthecenginecofcwhilecthec6oolantctemperoaturoeciscincthec6ontroolledc
roange,cthec6ontroollerocwillcperoforomcacdelayedcshutdowncofcthecpumpcandcfan.
Thisciscactwo-stepcproo6esscthatcrounscforocacmaximumcofctwocminutes.
Youcfndcmoroecinforomationcaboutcthiscunderoc“ dvan6edcsetngsc/cDelayedc
shutdown”claterocincthiscmanual.

Pagec5cofc20

ThecTestcmode

Theroeciscnoca6tivecpumpc/ctemperoaturoecroegulationcincthiscmode.
Aithcthecignitionckeycon,cthec6ontroollerocwillcsetcthecpumpctocac6erotaincspeedc
andcwillcholdcthatcuntilcthecignitionciscturonedcba6kcof.

Thiscmodec6ancbecusedcforocthecfrostctestscorocbleedingcpuroposes.

Rotaroycswit6h:



„0“

c–cThec

pump

c

aid

cthec

radiator

cfancaroecswit6hedc

of

.



„1“

c–cThec

pump

cwillcrouncwithcthecsetupc

miiimum pump ivalue

.

(seec„c dvan6edcsetngsc/cMinimumcpumpcvalue“)
Thec

radiator fai

ciscturonedc

of

.



„2“

c–cThec

pump

cwillcrouncatc

50%

Thec

radiator fai

ciscturonedc

of

.



„3“ – The pump will rui at full speed.
The radiator fai is turied oi.

ThecNoromalcmode

Incwaromcupc6onditionc(tarogetcminusc10°Cc/c18°F)cthec6ontroollerocwillcrouncthec
pumpcwithcthecsetupcminimumcpumpcvalue.
c(Seec“ dvan6edcsetngsc/cMinimumcpumpcvalue”cforocthis.)

On6ecthec6oolantctemperoaturoecroea6hescthec6ontroolledcroangec(tarogetcplusc
minusc5°Cc/c9°F),cthec6ontroollerocwillcroegulatecthecpumpcspeedc/ctemperoaturoec
dynami6ally.

 This mode is mostly suitable for use with a mechaiical thermostat.

Theroecaroecsixcdiferoentctarogetctemperoaturoesctoc6hoosecfroom:



„4“c–cTarogetctemperoaturoec75°Ccoroc167°F



„5“c–cTarogetctemperoaturoec80°Ccoroc176°F



„6“c–cTarogetctemperoaturoec85°Ccoroc185°F



„7“c–cTarogetctemperoaturoec90°Ccoroc194°F



„8“c–cTarogetctemperoaturoec95°Ccoroc203°F



„9“c–cTarogetctemperoaturoec100°Ccoroc212°F

ThecPulsedcmode

Theconlycthingcthatcdiferoscincthiscmodeciscthecwaycthecwarom-upcphasecisc
handled.

Ifcthecenginecisc6old,cthec6ontroollerocwillc6hangecthecspeedcofcthecpumpc
betweencthecminimumcpumpcvaluecandcanotherocevenclowerocvaluec6alledc
“Pulsecspeed”cincactimedc6y6le.
(Seecthec6hapterosc“Minimumcpumpcvalue”candc“Pulsecspeed”cincthec
“ dvan6edcsetngs”cpassagecforocmoroecinforomationconcthis.)

Thiscwaycthecenginecwillcwarom-upcmu6hcfasterocascincNoromalcmode.c

Therefore this mode is better suited for cooliii systems without a 
mechaiical thermostat.

On6ecthecwarom-upcphasecisc6ompletecthec6ontroollerocwillcroegulatecthecpumpc
speedc/ctemperoaturoecdynami6allycjustcascincthecNoromalcmode.

Pagec6cofc20

Theroecaroecsixcdiferoentctarogetctemperoaturoesctoc6hoosecfroom:



„ “c–cTarogetctemperoaturoec75°Ccoroc167°F



„B“c–cTarogetctemperoaturoec80°Ccoroc176°F



„C“c–cTarogetctemperoaturoec85°Ccoroc185°F



„D“c–cTarogetctemperoaturoec90°Ccoroc194°F



„E“c–cTarogetctemperoaturoec95°Ccoroc203°F



„F“c–cTarogetctemperoaturoec100°Ccoroc212°F

Iifo: 

Ofc6ourosecyouc6ancusecthiscmodecforoc6oolingcsystemscwithcac

theromostat,ctoo.
Butcthectimecthecpumpcspendscatc“Pulsecspeed”c6ouldcbecacbitctoclongcforoc
this.cSocitcmightcbecacgoodcideactoclowerocthecvaluecacbit.
(Seec“ dvan6edcsetngsc/cPulsecmodecof-time”cforocmoroecinforomationconc
this.)c

Adivaiced setiis

Ifcthecproesetcvaluescthec6ontroollerociscusingcaroecnotcsuitablecforocyouroc
appli6ationcyoucaroecablectoc6hangecthecimporotantconescwithcsomecadvan6edc
setupcproo6eduroes.

Thec6ontroollerocwillcthencstoroecallcthec6hangesctocitsconboarodcmemoroycsocthatc
theycaroecsafecevencifcitclosescpowero.

ThecSetupcproo6eduroe

Toc6hangecanycofcthecadvan6edcsetngscyouchavectocputcincacfourocdigitc6odec
underocac6erotainc6onditioncwithcthecrootaroycswit6h.

Thec6odecusescthecnumberosc0c–c4c–c2c–c cfollowedcbycacfourothcdigitcthatc
roeproesentsconecofcthecfollowingcsetngs.

Setngc/cCode:



0c–c4c–c2c–c

0

c>>cChangescthecminimumcpumpcvalue



0c–c4c–c2c–c

1

c>>cVirotualcsmallerocpumpc(max.cpumpcspeed)



0c–c4c–c2c–c

3

c>>cSwit6hescthecLEDcdisplay



0c–c4c–c2c–c

6

c>>cSwit6hescthecdelayedcshutdowncfeaturoeconcorocof



0c–c4c–c2c–c

9

c>>cSwit6hescthecboostcfeaturoeconcorocof



0c–c4c–c2c–c

A

c>>cFanca6tivationcthroeshold



0c–c4c–c2c–c

C

c>>cChangescthec“On-time”cthecPulsedcmodecuses



0c–c4c–c2c–c

D

c>>cChangescthec“Of-time”cthecPulsedcmodecuses



0c–c4c–c2c–c

E

c>>cChangescthec“Pulsecspeed”cthecPulsedcmodecuses



0c–c4c–c2c–c

F

c>>cResetctocfa6toroycsetngs

Pagec7cofc20

The Setup procedure step by step:

1. Dis6onne6tcthecmaincbateroyc6onne6tioncfroomcthec6ontroollero.c(e.g.cby

pullingcthec6ontroolleroscplug)

2. Turoncthecrootaroycswit6hctocthecfrostcdigitcofcthec6odec„0“.
3. Re6onne6tcthecmaincbateroyc6onne6tionctocthec6ontroollero.

a. ThecLEDcincthecmiddleclightscup.

4. Turoncthecrootaroycswit6hctocthecse6ondcdigitcofcthec6odec„4“.

a. Youcgotcac10cse6ondctimecwindowctocdocso.
b.  ferocthosec10cse6ondscanotherocLEDcwillclightcup.

5. Turoncthecrootaroycswit6hctocthecthirodcdigitcofcthec6odec„2“.

a. Youcgotcac10cse6ondctimecwindowctocdocso.
b.  ferocthosec10cse6ondscacthirodcLEDcwillclightcup.

6. Turoncthecrootaroycswit6hctocthecforothcdigitcofcthec6odec„0-F“.

a. Youcgotcac10cse6ondctimecwindowctocdocso.
b.  ferocthosec10cse6ondscthecLED’scaroecgoingctocfashcon6e.

7. Nowcyouchavectocturoncthecrootaroycswit6hctocthecnewcvaluecofcthatc

paroti6ularocsetng.c(Youcfndcacdes6roiptioncofcthatcincthecroelevantc
6hapterocincthiscmanual)

a. Youcgotcac20cse6ondctimecwindowctoc6hangecthecsetng.
b.  ferocthosec20cse6ondscthecLED’scwillcfashcseveroalctimesctoc

showcyoucthatcthecnewcvaluecwascsavedc6ororoe6tly.

6.  ferowarodscthec6ontroollerocgoescintocnoromalcoperoation.

Iifo: 

Thecignitionckeycdoescnotchavectocbecturonedconcforocthis.

Tip:

cIfcyoucplanconc6hangingcmanycsetngscyoucshouldc6onsiderocputngcac

swit6hcbetweencthecbateroycwiroecofcthec6ontroollerocandcyourocbateroyc+ecline.

Tip:

cAroitecdowncthec4cdigitc6odecfollowedcbycthecnewcsetngscvaluecyouc

wantctoc6hange.
Thiscwaycyouchavecacni6ecroeadablec5cdigitc6odecforocea6hc6hange.

Minimumcpumpcvaluec–c

c

c

Code „0“

c

c

Incthiscsetngcyouc6anc6hangecthecminimumcspeedcofcthecpumpcthec
6ontroollerocwillcallow.
Thecfa6toroycsetngcheroecisc1400croevolutionscorocaboutc35cliteroscperocminutec
(555cgallonscperochouro)cwhi6hciscrooughlycthecsamecacme6hani6alcpumpcwouldc
peroforomcifcthecengineciscincidle.c(ThecnumberoscapplyconlyctocthecCA 200)

Thecpumpcitselfc(CA 200)ciscablectocdealcwithcspeedscfroomc18cupctoc4500c
roevolutionscperocminute.cThiscroelatesctocacfowcroatecfroomc0.5ctoc116cliteroscperoc
minutecoroc8ctoc1839cgallonscperochouro.

Keepcincmindcthatctheroecshouldcalwayscbecenoughcfowcsocthectemperoaturoec
sensorociscablectocmeasuroecthec6oolantctemperoaturoec6ororoe6tly.
Thecroightcamountcofcminimumcfowcisctroi6kyctocfndcout.cFeelcfroeectoc
experoimentcaclitlecwithcthiscsetngcbutcalwayscobserovectheca6tualc
temperoaturoe.

Possiblecsetngs:c(CA 200)

Incstepc7cofcthecsetupcproo6eduroe,
justc6hooseconecofcthecsetngs
beside.

E.i.:

cIfcyoucwantctoc6hangecthe

setngctoc600cropm
thec5cdigitc6odecis:
c“0”c–c“4”c–c“2”c–c“0”c–c“3”
(0420cforocthiscmenucandc3cforocthe
newcsetng)

Pagec8cofc20

Rotary switch

positoi

rpm l/mii ial/h

0

18

0,5

8

1

150

4

63

2

340

9

143

3

600

15

238

4

1000

25

396

5

1500

38

602

6

2000

52

824

7

2600

67

1062

8

3300

91

1442

9

4000

104

1648

Virotualcsmallerocpumpc–c

c

c

Code „1“

c

c

(sin6ecSept.c2017)

Incsomec6asescitciscpossiblecthatcthecpumpcisca6tuallyctocfastcforocac6erotainc
6oolingcsystem.cThisc6anchavecnegativecefe6tsconcthectemperoaturoecandc
somecparotscofcthecsystem.

Ifcthatciscthec6asecyouc6ancslowcdowncthecpumpcwithcthiscvalue.
Itca6tscascifcyoucwouldchavecacsmallerocpumpcbycac6erotaincpero6entage.
Socitclimitscthecmaximumcspeedcandcadjustscthec6ontroollingcalgoroithmc
a66orodingly.

Incstepc7cofcthecsetup
proo6eduroe,
justc6hooseconecofcthe
setngscbeside.

E.i.:

cIfcyoucwantctoclimitcthe

pumpctoc80cpero6ent.
Thec5cdigitc6odecis:
“0”c–c“4”c–c“2”c–c“1”c–c“2”
(0421cforocthiscmenucandc2cforocthecnewcsetng)

Thecfa6toroycsetngcheroecisc100%c(fullcspeed).

Atteitoi:

Thectestcmodeciscnotcparotcofcthiscfun6tion.cSoc100%cinctestcmodecmeanscroealc
100%cpumpcspeed.

LEDcDisplayc–c

c

c

Code „3“

c

c

TheroeciscacsevencLEDcdisplaycroightcabovecthecrootaroycswit6h.
Incfa6toroycsetngcthiscwillcshowcyouctheca6tualcspeedcofcthecpump.
Howeverocyoucaroecablectoc6hangecthiscsocitcshowscyoucthecrooughc6oolantc
temperoaturoecinc7°Cc(~13°F)cstepscfroomc60°Cc(140°F)ctoc102°Cc(~216°F).

Incstepc7cofcthecsetup
proo6eduroe,
justc6hooseconecofcthecsetngs
beside.

E.i.:

cIfcyoucwantctoc6hangecthecdisplayctocshowcthec6oolantctemperoaturoe.

Thec5cdigitc6odecis:c“0”c–c“4”c–c“2”c–c“3”c–c“1”
(0423cforocthiscmenucandc1cforocthecnewcsetng)

Pagec9cofc20

Rotary switch

positoi

LED Display

0

Speedcofcthecpump

1

Coolantctemperoaturoe

Rotary switch

positoi

Reductoi to ...

0

100c%

1

90c%

2

80c%

3

70c%

4

60c%

5

50c%

Delayedcshutdownc–c

c

c

Code „6“

c

c

 ferocthecignitionckeyciscturonedcofcthec6ontroollerocwillc6he6kcthec6oolantc
temperoaturoecon6ecagain.cIfcitciscstillcincthec6ontroolledcroangecthecdelayedc
shutdowncmodecwillcki6kcin.

Thiscmodeciscdividedcintoctwocstepscofconecminutecea6h.
Incthecfrostcminutecthecpumpcwillcgoctocitscfullcspeedcandcthecroadiatorocfancwill
6omecon.
Incthecse6ondcstepcthecpumpcspeedciscroedu6edctocaboutc50%candcthec
roadiatorocfanciscturonedcofcagain.

 ferocthatcorocifcthec6oolantctemperoaturoecfallscdowncbelowcthec6ontroolledc
roange,cthecdelayedcshutdowncfeaturoecwillcquitcandcthec6ontroolleroc/cpumpcwill
gocintocstandbycmode.

Ifcyoucdon’tcneedcorocwantcthiscfeaturoecyouc6ancdea6tivatecit.
Bycdoingcso,cthec6ontroolleroc/cpumpcwillcgocdiroe6tlycintocstandbycmodecifcthec
ignitionckeyciscturonedcof.

Incstepc7cofcthecsetup
proo6eduroe,cjustc6hoosec
onecofcsetngscbeside.

E.i.:

cIfcyoucwantctocdea6tivatecthecdelayedcshutdown

thec5cdigitc6odecis:c“0”c–c“4”c–c“2”c–c“6”c–c“0”
(0426cforocthiscmenucandc0cforocthecnewcsetng)

BoostcFeaturoec–c

c

c

Code „9“

c

c

Toc6al6ulatecthecoptimalcpumpcspeedcthec6ontroollerociscmeasuroingcnotconlyc
thec6uroroentc6oolantctemperoaturoecbutcalsoclookscatchowcfastcthectemperoaturoe
iscroising.

Ifcthectemperoaturoecroisesctoocfastctoc6ounteroa6tcwithcthecnoromalc6ontroolc
algoroithmcthec6ontroollerocwillcboostcthecpumpscspeedctocitscmaximumcinc
oroderoctocgetcitcunderoc6ontrool.
Butcincsomecfewc6asescthisc6anc6ausecacsawctoothclikecefe6tcwheroecthec
pumpscspeedciscqui6klyc6hangingcfroomchighctoclowcandcba6kcagain.
Ifcthischappenscyoucshouldcdea6tivatecthiscfeaturoectoctakecitceasyconcthec
pumpsclifecspan.

Incstepc7cofcthecsetup
proo6eduroe,cjustc6hooseconecof
thecsetngscbeside.

E.i.:

cIfcyoucwantctocdea6tivatecthecBoostcfeaturoe

thec5cdigitc6odecis:c“0”c–c“4”c–c“2”c–c“9”c–c“0”
(0429cforocthiscmenucandc0cforocthecnewcsetng)

Thecfa6toroycsetngcheroecisc“On”.

Pagec10cofc20

Rotary switch

positoi

Delayed

shutdowi

0

Of

1

On

Rotary switch

positoi

Boost feature

0

Of

1

On

Fanca6tivationcthroesholdc–c

c

c

Code „A“

c

c

(sin6ec2017)

Incsomec6asescthecstandarodca6tivationcofcthecfancoutputcatc5cdegroeescCc
abovectarogetctemperoaturoec6anc6ausecprooblems.

Incthatc6asecitciscpossiblectocsetcitctoconecofcthecfollowingcvalues.

PossiblecSetngs:

Incstepc7cofcthecsetupcproo6eduroe,cjust
6hooseconecofcthecsetngscbeside.

E.i.:

cIfcyoucwantctocsetcthecthroeshold

toc10cdegroeescCcabovecthectaroget
temperoaturoecthec5cdigitc6odecis:
“0”c–c“4”c–c“2”c–c“ ”c–c“5”
(042 cforocthiscmenucandc5cforocthecnew
setng)

Thecfa6toroycsetngcheroecis:c“0”c-c5cdegroeescCcabovecthectarogetctemperoaturoe

PulsedcmodecOntimec–c

c

c

Code „C“

c

c

ThecPulsedcmodeciscexplainedconcpagec6cofcthiscmanual.

Thec“Ontime”cdes6roibeschowclongcthec6ontroollerocwillcholdcthec“Minimumc
pumpcvalue”cincthecPulsedcmodecwarom-upc6y6le.

Thecfa6toroycsetngcheroeciscaboutc3cse6ondsctoc6iro6ulatecthec6oolantcjustc
enoughcforocacqui6kcbutcsafecwarom-up.
Ifcthiscsetngcdoesn’tcworokcforocyou,cyouc6ancofc6ourosec6hangecit.c

Possiblecsetngs:

Incstepc7cofcthecsetupcproo6eduroe,c
justc6hooseconecofcthecsetngscbeside.

E.i.:

cIfcyoucwantctoc6hange

thecOntimectoc10cse6onds
thec5cdigitc6odecis:
“0”c–c“4”c–c“2”c–c“C”c–c“2”
(042Ccforocthiscmenucandc2cforocthecnew
setng)

Pagec11cofc20

Rotary switch

positoi

Fai threshold

aboive tariet

0

5cdegroeescC

1

6cdegroeescC

2

7cdegroeescC

3

8cdegroeescC

4

9cdegroeescC

5

10cdegroeescC

Rotary switch

positoi

Oitme ii

secoids

0

3

1

5

2

10

3

15

4

20

5

25

6

30

7

35

8

40

9

45

PulsedcmodecOfimec–c

c

c

Code „D“

c

c

ThecPulsedcmodeciscexplainedconcpagec6cofcthiscmanual.

Thec“Ofime”cdes6roibeschowclongcthec6ontroollerocwillcholdcthec“Pulsecspeed”c
incthecPulsedcmodecwarom-upc6y6le.

Thecfa6toroycsetngcheroeciscaboutc30cse6ondsctoc6iro6ulatecthec6oolantcjustc
enoughcforocacqui6kcbutcsafecwarom-up.
Ifcthiscsetngcdoesn’tcworokcforocyou,cyouc6ancofc6ourosec6hangecit.

Possiblecsetngs:

Incstepc7cofcthecsetupcproo6eduroe,c
justc6hooseconecofcthecsetngscbeside.

E.i.:

cIfcyoucwantctoc6hange

thecOfimectoc10cse6onds
thec5cdigitc6odecis:
“0”c–c“4”c–c“2”c–c“D”c–c“2”
(042Dcforocthiscmenucandc2cforocthecnew
setng)

Pulsecspeedc–c

c

c

Code „E“

c

c

ThecPulsedcmodeciscexplainedconcpagec6cofcthiscmanual.

Thec“Pulsecspeed”ciscthecpumpcspeedcthec6ontroollerocwillcsetcincthec“Ofime”c
6y6lecofcthecPulsedcmodecwarom-up.

Thecfa6toroycsetngcheroeciscaboutc280croevolutionscoroc7cliteroscperocminutectoc
ensuroecacqui6kcandcsafecwarom-up.c(That’scaboutc111cgallonscperochouro.)

Possiblecsetngs:c(CA 200)

Incstepc7cofcthecsetup
proo6eduroe,cjustc6hoose
onecofcthecsetngscbeside.

E.i.:

cIfcyoucwantctoc6hange

thecPulsecspeedctoc600cropm
thec5cdigitc6odecis:
“0”c–c“4”c–c“2”c–c“E”c–c“3”
(042Ecforocthiscmenucandc3
forocthecnewcsetng)

!!! Attente !!!

It is possible to get the pump to a 

ctmplttt staed snll

 with the 

“D” stttieg

.

In this case there will be 

et cttlaet fltw

 whatsoever, the sensor will only be

able to measure the temperature at the spot it’s sits in and the 

ptssibility 

ftr buildieg

htt sptts

 in the cooling system is very high!

You should only use this setng if you know what you’re doing! We cannot 
be held liable for any 

damagts te ytur car

, 

tegiet

 or whatsoever!

Pagec12cofc20

Rotary switch

positoi

rpm

l/mii ial/h

0

18

0,5

8

1

150

4

63

2

340

9

143

3

600

15

238

4

1000

25

396

5

1500

38

602

6

2000

52

824

7

2600

67

1062

8

3300

91

1442

9

4000

104

1648

D

Pump OFF

0

0

Rotary switch

positoi

Offtime ii

secoids

0

3

1

5

2

10

3

15

4

20

5

25

6

30

7

35

8

40

9

45

Resetctocfa6toroycsetngsc–c

c

c

Code „F“

c

c

Youc6ancalwayscroesetcthecwholec6ontroolleroctocitscfa6toroycsetngs.

Incstepc7cofcthecsetupcproo6eduroe,cjustc6hoosecthec“1”cforocthis.
Thec6ontroollerocwillcthencoverowroitecallcthecproeviouscsetngscwithctheconescinc
thectablecbelow.

Socthec5cdigitc6odecforocthiscis:
“0”c–c“4”c–c“2”c–c“F”c–c“1”
(042Fcforocthiscmenucandc1cforocthecroeset)

Fa6toroycsetngs:

Name

Setii

Minimumcpumpcvalue

1400ropmc(35cl/minc/c555cgal/h)

Virotualcsmallerocpump

100%c(fullcspeed)

LEDcDisplay

Displayscthecspeedcofcthecpump

Delayedcshutdown

Delayedcshutdownca6tivated

Boostcfeaturoe

Boostcfeaturoeca6tivated

Fanca6tivationcthroeshold

5cdegroeescabovectaroget

PulsedcmodecOntime

3cse6onds

PulsedcmodecOfime

30cse6onds

Pulsecspeed

280ropmc(c7cl/minc/c111cgal/h)

Spe6if6ationscControollero

Name:

Te6omotivec„tinyCA “

Dimensions:

aboutc44x44x12mmc(withoutc6onne6toro)
aboutc44x44x24mmc(withc6onne6toro)

Operoatingcvoltage:

8ctoc16cVolts

Curoroentc6onsumption: 20m cmax.

aboutc1.5m cincstandbycmode

Temperoaturoecroange:

-40°Cctoc+e100°Cc(-40°Fctoc+e212°F)

Aeight:

aboutc40cgroamsc(1.4coun6es)

Pagec13cofc20

Spe6if6ationscwaterocpumps

CA 50

Name:

Pieroburogc„CA 50“

Dimensions:

aboutc100x100x123mm

Operoatingcvoltage:

8ctoc16cVolt

Curoroentc6onsumption: 6.5 cmax.

aboutc0.2m cincstandbycmode

Speed:

20cbisc5800cropm

Nominalcdif.cproessuroe: 0.55cbaro
Flowcroate:

25cl/minc@c0.6cbaroc/c35cl/minc@c0.3cbaro

Temperoaturoecroange:

-40°Cctoc+e140°C

Proote6tion:

IP67

Parotcnumberos:

Pieroburog:c

7.01360.15.0c/c7.06033.15.0c/c.c.c.

BMA: c

11c51c7c566c335c/c.c.c.

 udi:

8K0965567Bc/c8K0965569c/c.c.c.

CA 100

Name:

Pieroburogc„CA 100“

Dimensions:

aboutc100x100x123mm

Operoatingcvoltage:

8ctoc16cVolt

Curoroentc6onsumption: 13.5 cmax.

aboutc0.2m cincstandbycmode

Nominalcdif.cproessuroe: 0.85cbaro
Flowcroate:

30cl/minc@c0.85cbaroc/c40cl/minc@c0.65cbaro

Temperoaturoecroange:

-40°Cctoc+e140°C

Proote6tion:

IP67

Parotcnumberos:

Pieroburog:c

7.06754.05.0c/c.c.c.

Mero6edes:c

 c000c500c04c86c/c.c.c.

Pagec14cofc20

CA 200

Name:

Pieroburogc„CA 200“

Dimensions:

aboutc100x125x175mm

Operoatingcvoltage:

8ctoc16cVolt

Curoroentc6onsumption: 16.5 cmax.c(typi6alc15 )

aboutc0.2m cincstandbycmode

Speed:

20ctoc4500cropm

Nominalcdif.cProessuroe: 0.45cbaro
Flowcroate:

116cl/minc@c0.45cbaroc/c166cl/minc@c0.3cbaro

Temperoaturoecroange:

-40°Cctoc+e140°C

Proote6tion:

IP67

Parotcnumberos:

Pieroburog:c

7.00294.17.0c/c7.02478.40.0
7.02478.22.0c/c7.00294.15.0
7.02851.20.8c/c7.02851.20.0

BMA: c

11c51c7c586c925c/c11c51c7c563c183
11c51c7c546c994c/c11c51c7c521c584
11c51c7c545c201c/c11c51c7c586c924
11c51c7c586c929c/c11c51c7c583c836
11c51c7c586c928c/c.c.c.

CA 400

Name:

Pieroburogc„CA 200“

Dimensions:

aboutc100x125x175mm

Operoatingcvoltage:

8ctoc16cVolt

Curoroentc6onsumption: 36 cmax.

aboutc0.2m cincstandbycmode

Speed:

20ctoc6000cropm

Nominalcdif.cProessuroe: 0.85cbaro
Flowcroate:

150cl/minc@c0.85cbaroc/c220cl/minc@c0.55cbaro

Temperoaturoecroange:

-40°Cctoc+e140°C

Proote6tion:

IP67

Parotcnumberos:

Pieroburog:c

7.03665.66.0c/c7.02881.66.0
7.02881.31.0c/c.c.c.

BMA: c

11c51c7c604c027c/c11c51c8c635c090
11c51c7c596c763c/c11c51c8c635c089

Pagec15cofc20

Safety iotes

Dis6laimero

Thecinstallationcshouldconlycbecdonecbycexperoien6edcorocspe6ialctroainedc
perosonnelcwithcthecne6essaroycknowledge.
Aec6annotcbecheldcliablecforocanycdamagesconcyouroc6aro,cenginecorocthec
proodu6tcitself!

Generoalcnotes

Beforoecyoucplugcincthecdevi6escmakecsuroecallcthec6ablescaroecwiroedc6ororoe6tly!

Thecinstallationcneedscspe6ialcautomotivecandcele6troi6alcknowledge.
Improoperoc6onne6tioncandcusec6ancdamagecyouroc6aro,cthecenginecorocthec
proodu6tcitself.

Installation

Beforoecyoucstarotcwithcthecinstallationcdis6onne6tcthec6aroscbateroyctocproeventc
anycunintentionalcshorotc6iro6uits.

Paycatentionctocanycpotentialcsafetycnotescfroomcyouroc6arocmanufa6turoero.
(E.g.croegarodingcairobags,calaromcsystems,cECU’scorocimmobilizeros)

 voidcsmoking,cfroe,cfyingcsparokscorocstati6cele6troi6ityc6haroges.

Bec6aroefulcnotctocdamagecanycparotsc(e.g.cbateroy,cwiroes,choses )cwhilec
droillingcholes.

Don’tclayc6ablescoroc6onne6toroscincaroeascwhi6hcaroecexposedctocsproaycwatero.

Don’tcmountcthecwiroesc/csensorocincaroeascwhi6hcaroecexposedctocmovingcoroc
rootatingcparots.

Operoation

 nycmodif6ationsconcyouroc6aroc6ouldcbecagainstctheclaw.
Itciscyourocroesponsibilityctocgetcallcthecne6essaroycinforomationcandcperomissionsc
tocdroivecthec6aroclegally.

Ifcyoucdroivecyouroc6arocwithoutcprooperoclegalitycandcperomissionscyouc6ouldclosec
yourocinsuroan6ec6overoagecandc6ouldcbec6ommitngcac6roiminalcofen6e.

Curoroentc6onsumptioncoveroclongerocperoiodscofctime

Thecdevi6escaroec6onsumingcaclitlecbitcofc6uroroentcevencincstandbycmode.
Ifcyoucdon’tcusecthemcoverocaclongerocperoiodcofctimecitciscroe6ommendedctoc
dis6onne6tcthemcentiroelyctocnotcdamagecthec6aroscbateroy.

 ppli6ation

Thecdevi6ecdes6roibedcincthiscmanualcisconlyctestedcwithcthecCA ctypecwateroc
pumpscmadecbycthec“PieroburogcPumpcTe6hnologycGmbH”cwhi6hciscavailablec
atcthecroepla6ementcdeparotmentcofcthec“BMAc G”.
 cfun6tionalcguaroanteec6anconlycbecgivencbycusingcthiscproodu6ts.

Pagec16cofc20

Coiiectoi Diairams

Pagec17cofc20

Pagec18cofc20

Pagec19cofc20

Pagec20cofc20