Full Text Searchable PDF User Manual
1
10/11/2011
carried out by Fabrizio Frattini
Approved by Andrea Borghesi
revision 1/1
MACHINE INSTALLATION MANUAL
KINESIS STATIONS CORE
MH650E
EQUIPMENT NECESSARY FOR THE INSTALLATION
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N.B.
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Wrenches T 5-6-8
socket wrench/open end wrench 17
knives
Electric Phillips-head screwdriver and/or Phillips
screwdriver carrier and/or dollies
Bolts and nuts are contained in a special blister pack with relative legend
The housings are extremely delicate (once unpacked they become
dirty very easily)
The weight of the machine is top-heavy towards the seat
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To fix the machine to the ground, position the plates before closing the housings
PEOPLE NECESSARY FOR THE INSTALLATION
carried out by Fabrizio Frattini
Approved by Andrea Borghesi
revision 1/1
2
10/11/2011
General Information
HARDWARE COMPONENTS
Code
Description
Quan
tity
Letter blister-code
Description
Quantit
y
H0007114AC
Seat unit
1
0Z126
Screw M10x35 8,8 Z
2
0Z306
washer 10.5x20x2 Z
8
T0000252AC
foot unit
1
0Z023AA
Screw 10X65 8.8 Z
2
0Z306
washer 5x20x2 Z
3
0Z126
Screw M10x35 8.8 Z
1
0Z415
self-locking nut M10
Z
2
0D004515AC
frame unit
(housing
1
0Z165
M5x10 8.8 Z
2
0C002209AC
rear housing
2
0Z216
Screw M6x35 10.9 Z
1
0
0B001935
washer
1
0G001314
well nut M6
1
H0007216AA
handles unit
2
0N001388AA
handle
2
0N001389AB
plate
2
0Z208
Screw M8x16 10.9 Z
4
0N001523AB
plates for fastening to
the ground
2
0Z438 (no blister)
lower nut M12
1
0Z313 (no blister)
washer 13x24x2,5
3
0Z183 (no blister)
Screw M12x70 8.8 Z
1
Time (minutes) installation standard conditions
Code
Tot persons
T installation
T handling
T fixing
CNC
2
30
5
5
Machine technical
data
carried out by Fabrizio Frattini
Approved by Andrea Borghesi
revision 1/1
3
10/11/2011
UNPACKING MACHINE
DO NOT USE KNIFE
UNPACKING MACHINE SEQUENCE
Phase 1
Operator A
Operator B
Remove cardboard packaging box
carried out by Fabrizio Frattini
Approved by Andrea Borghesi
revision 1/1
4
10/11/2011
Phase 2
Operator A
Operator B
Disassemble the right-left wooden frame
(dotted black line)
Remove 2+2 screws fixing right-left of wood
(detail)
Take out and place the machine parts next to the
unpacking area
carried out by Fabrizio Frattini
Approved by Andrea Borghesi
revision 1/1
5
10/11/2011
Phase 3
Operator A
Operator B
Cut the lower blackties (do not cut the 4 upper ones), position the transport carrier, separate
the wooden frame from the pallet and transport the machine to an area close to the unpacking
N O
carried out by Fabrizio Frattini
Approved by Andrea Borghesi
revision 1/1
6
10/11/2011
Phase 4
Operator A
Operator B
Eliminate the wooden frame "A", eliminate the polyethylene bag
carried out by Fabrizio Frattini
Approved by Andrea Borghesi
revision 1/1
8
10/11/2011
Transport the machine +components to the assembly area using the transport trolley or dollies
depending on the type of area
MACHINE ASSEMBLY SEQUENCE
Phase 1
Operator A-B
Tighten seat unit to frame with 2+2 screws and 2+2 washers, eliminating the support clamp
carried out by Fabrizio Frattini
Approved by Andrea Borghesi
revision 1/1
8
10/11/2011
Phase 2
Operator A
Operator B
Insert rear foot to frame unit, tightening the 2 screws
K + 1 screw J + 2+2 washers + nut
tighten all the arms (the screws have already been
preset by Operator B)
unhook 3 arms D, remove plate F, install the arms in the
special housings inserting 2 screws G + 2 washers for
each arm
carried out by Fabrizio Frattini
Approved by Andrea Borghesi
revision 1/1
9
10/11/2011
Phase 3
Operator A
Operator B
Remove the packaging of central frame unit L,
slide down the frame in the open slot, tighten
with 2 screws M
Insert 10 threaded pins (well nut) into the
frame unit
carried out by Fabrizio Frattini
Approved by Andrea Borghesi
revision 1/1
10
10/11/2011
Phase 4
Operator A
Operator B
Remove the packaging, take out the right housing
and insert into the frame unit starting from the top
and continuing to the bottom, tighten with 5
screws P + 5 washers, insert right handle Q and
tighten with 2 screws R
Remove the packaging, take out the left housing and
insert into the frame unit starting from the top and
continuing to the bottom, tighten with 5 screws P + 5
washers, insert right handle Q and tighten with 2
screws R
carried out by Fabrizio Frattini
Approved by Andrea Borghesi
revision 1/1
11
10/11/2011
Phase 5
Operator A
Operator B
Test machine
Clean assembly area
Deliver documentation and explanation
on use of the machine to the customer
WARNING
If it is necessary to move the
machine once the installation
is completed, pay attention to
the housing of the front and
back feet (shown in the
illustration). Lift up the foot
and remove the feet if needed
When transporting the
machine (especially up stairs)
place a wooden beam (take it
from the packaging) between
the rods shown in the figure
and the transport trolley,
to avoid bending the rods
carried out by Fabrizio Frattini
Approved by Andrea Borghesi
revision 1/1
12
10/11/2011
TO FIX THE MACHINE TO THE GROUND
To FIX the equipment to the ground, proceed in the same way on both sides of the equipment:
fasten clamps M with screws C with nuts and washers (bolts and nuts are preassembled on the
frame).
Mark on the floor the point where to drill the two holes. Drill the floor. Insert the anchoring
bolts into the holes of clamps M.
ATTENTION: use an anchor bolt with minimum guaranteed weight 50kg