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Technisonic Industries Limited RC-7000 Installation And Operating Instructions Manual

Made by: Technisonic Industries Limited
Type: Installation And Operating Instructions
Category: Remote Control
Pages: 15
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 MULTIBAND P25 

 AIRBORNE TRANSCEIVER 

REMOTE CONTROL 

 

MODEL RC-7000 

 

 

 

 

 

Installation and  

 

Operating Instructions 

 

 

 

Til Document No. 

 

06RE377 

 

Rev. N/C     

 

 

 

 

 

 

 

 

June 2006

 

 

 

 
 
 

Technisonic Industries Limited

 

 

240 Traders Boulevard, Mississauga, Ontario L4Z 1W7 

Tel:(905)890-2113  Fax:(905)890-5338 

 

www.til.ca

 

 


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CAUTION 

 
This unit contains static sensitive devices. Wear a grounded wrist strap and/or conductive gloves 
when handling printed circuit boards. 

 

 
 

 

 WARNING: 

This device complies with Part 15 of the FCC Rules. Operation is subject to the following two 

conditions: (1) this device may not cause harmful interference and (2) this device must accept 
any interference received, including interference that may cause undesired operation.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Warning: 
 

Changes or modifications not expressly approved by Technisonic Industries could void

 

the users authority to operate the equipment.

 

 
 
WARRANTY INFORMATION

 

 
The Model RC-7000 remote control is under warranty for one year from date of purchase. Failed 
units caused by defective parts, or workmanship should be returned to: 
 
Technisonic Industries Limited 

 

 

240 Traders Boulevard 
Mississauga, 
Ontario L4Z 1W7 
 
Tel: (905) 890-2113 Fax: (905) 890-5338 
 
 
 

A Page 

 


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Summary of  DO-160C Environmental Qualifications for Technisonic Model RC-7000, Remote Control 
Head for the Model TDFM-7000 Transceiver.. 
 
 
 

 

Conditions 

 
Section 

 
Description of Qualifications 

 

Temperature and Altitude 

 
4.0 

 
Equipment qualified to categories C4 
and D1. 

 
Vibration 

 
8.0 

 
Equipment is qualified without shock 
mounts to categories B, M and N. 

 
Magnetic Effect 

 
15.0 

 
Equipment is class Z. 

 
Power Input 

 
16.0 

 
Equipment qualified to category B. 

 
Voltage Spike 

 
17.0 

 
Equipment qualified to category B. 

 
RF Emission 

 
21.0 

 
Equipment qualified to category Z. 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

B Page 

 
 
 
 
 

 


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TABLE OF CONTENTS

 

Paragraph 

 

 

 

 

Title

 

Page

 

 

SECTION 1   

GENERAL DESCRIPTION

 

 

 
1.1 

 

Introduction .................................................................................... 1-1 

1.2

 

 

Description ..................................................................................... 1-1 

1.3

 

 

Technical Summary .......................................................................... 1-1 

 
 
 
 
SECTION 2   

OPERATING INSTRUCTIONS

 

 
2.1 

 

General .......................................................................................... 2-1 

 
 
 
 

SECTION 3   

INSTALLATION INSTRUCTIONS

 

 
3.1 

 

General .......................................................................................... 3-1 

3.2 

 

Equipment Packing Log ..................................................................... 3-1 

3.3 

 

RC-7000 Installation ......................................................................... 3-1 

3.4 

 

Installation Kit - Contents................................................................... 3-1 

3.5 

 

Pin Locations and Connections............................................................ 3-2 

3.6 

 

Wiring Instructions............................................................................ 3-3 

3.7 

 

Post Installation EMI test ................................................................... 3-5 

 
 
 

LIST OF TABLES

  

 

Table No. 

 

 

 

 

Title   

 

 

 

 

Page

 

 
 
3-1 

 

9-pin D Connections ......................................................................... 3-2 

 
 
 
 

 

LIST OF ILLUSTRATIONS

 

 
 
 

Figure No. 

 

 

 

 

Title   

 

 

 

 

Page

 

 
 
3-1 

 

Outline Drawing............................................................................... 3-1 

3-2 

 

Wiring Connections and notes............................................................. 3-4 

 

 


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SECTION 1 

 

GENERAL DESCRIPTION

 

 

1.1   INTRODUCTION

 

 

This publication provides operating and installation information on the RC-7000 remote 
control.  

 

1.2 

DESCRIPTION

 

 

The RC-7000 is designed to be a remote control head for the TDFM-7000 series of 
airborne transceivers. It is a secondary (slave) control point and is not intended to replace 
the function of the front panel of the radio. 

 
1.3

 

TECHNICAL CHARACTERISTICS

 

 

Specification   

 

 

 

 

Characteristic  

 

Model Designation:   

 

 

 

RC-7000 

 

Physical Dimensions:  

 

 

 

Approx. 5.75"x 3.75" x 1.3" 

 

Weight:  

 

 

 

 

 

 11oz  (311g) 

 
Operating Temperature Range: 

 

 

-45

°

C to +60

°

 

Power Requirement: 

Voltage: 

 

 

 

 

28.0 Vdc, 

±

 15% 

 

Current: 

 

 

 

 

75mA minimum 
150mA maximum 

 

Communication Protocol: 

 

 

 

RS-232 

 

 

 

 

 

 

 

119200,N,8,1 

 

Panel Back Lighting:   

 

 

 

28 VDC or 5VAC 
(software configurable) 

 
 
 
 
 
 
 
 
 

1-1 

 
 
 

 


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2-1 

 
 
 

SECTION 2 

 

OPERATING INSTRUCTIONS

 

 

2.1 

GENERAL

 

 

The RC-7000 is designed to be a secondary control point for the TDFM-7000 airborne 
transceiver. These instructions assume a working knowledge of the TDFM-7000. 
Operation of the RC-7000 is similar to the TDFM-7000 except for a few differences 
covered below.  

 

2.2 

FRONT PANEL 

 

Refer to the diagram below: 
 
 

 

 
2.3 

POWER 

 

The RC-7000 has an ON and an OFF button. Unlike the TDFM-7000 transceiver, you do 
not have to hold the OFF button as it will shut off immediately 
 

2.4 

KNOBS 

 

The RC-7000 does not have any rotary knobs since the volume function is not required. 
The volume at the remote headset would be adjusted at the remote audio panel. 

 
2.5 

MODE KEY 

 

The MODE key has the same effect as pressing the knob on the front of the  
TDFM-7000. VOL, CHAN, NUMLOCK and RECALL are the available modes. 

 


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2-2 

 
 

2.6 

F1 – F7 KEYS 

 

Function keys F1 through F4 operate the same as on the TDFM-7000 transceiver. F5, F6 
and F7 are for future development and have no function at this time. 
 

2.7 

FUNC KEY 

 

Pressing the function key will invoke the function menu. Functions include F1 to F4 as 
quick channel keys and access to the configuration menu. 

 

2.8 

DISPLAY

 

 

The RC-7000 has a five line, 120 character LED display which always shows copy of 
what is on the display of the radio except when editing the brightness setting. 

 

2.9 

GENERAL OPERATION

 

 

Switch on the RC-7000 by pressing the ON key. “TECHNISONIC” along with the 
firmware version will be displayed and then the self test. If the transceiver is already on, 
the normal screen will appear and the unit is ready to use. If the radio is off or is not 
connected, the display will show “CONNECTING…..” until the radio is detected. If the 
TDFM-7000 and RC-7000 are on the same power switch then the connecting message 
will be seen for a few seconds as the radio takes longer to start up. The RC-7000 
operates like the radio except for the functions previously mentioned. In the case where 
the pilot and the remote operator select a function at the same time, the radio panel has 
priority. No special settings have to be changed on the TDFM-7000 in order for the 
remote to work nor does the radio care whether the remote is present. The remote does 
not have to be switched on for the radio to work. 

 
2.10  CONFIGURATION MENU

 

 

The configuration menu can be invoked in one of two ways. Pressing the F4, ESW and 
TSW keys while the unit is powered up or selecting config menu from the functions 
menu. ‘Configuration menu’ will be displayed at the top of the screen along with ‘Panel 
Lighting:’. Pressing the SEL (select) soft key will toggle the condition between 5VAC and 
28VDC. Pressing the EXIT soft key or the HOME key will save the selection and reboot 
the RC-7000. No damage to the unit will occur if the wrong voltage is selected. Panel 
lighting is the only configurable item in the RC-7000.

 

 
 
 
 
 
 
 
 
 
 

 


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3-1 

 

SECTION 3 

 
 

INSTALLATION INSTRUCTIONS

 

3.1 

GENERAL

 

 

This section contains information and instructions for the correct installation of the RC-
7000 remote control. 

 

3.2 

EQUIPMENT PACKING LOG

 

 

Unpack the equipment and check for any damage that may have occurred during transit. 
 Save the original shipping container for returns due to damage or warranty claims.  
Check that each item on the packing slip has been shipped in the container. 

 

3.3 

INSTALLATION 

 

 

The RC-7000 Remote Control is designed to be dzus mounted and should be installed in 
conjunction with an IN-RC6 installation kit. See figure 3-1 for an outline drawing of the 
unit with dimensions to facilitate the installation. 

 

3.4 

INSTALLATION KIT - CONTENTS

 

 

The IN-RC6 installation kit (P/N 029355-1) consists of:  

 

1. 

One 9 pin Cannon D mating connector (female) complete with crimp pins and 
hood. 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 


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3-2 

 

 
 

FIGURE 3-1 Outline Drawing for Model RC-7000 

 

 


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3-3 

 
 
3.6

 

INSTALLATION - PIN LOCATIONS AND CONNECTIONS 

 
 

 

 

 

J1 - 9 Pin D Connections - Use FEMALE Connector 

 

 

Pin #

 

 

 

Description

 

  1 

 

Ground 

  2 

 

Debug 

  3 

 

Reset 

  4 

 

+28 Volts DC 

  5 

 

Vcc 

  6 

 

Backlight 

  7 

 

RX Data 

TX Data 

Auto ON 

 
 

TABLE 3-1 

 
 

3.7 

INSTALLATION - WIRING INSTRUCTIONS 

 

Figure 3-2 shows all required connections and recommended wire sizes for the RC-7000 Remote 
Control. 

 

3.8 

GROUND - PIN 1

 

 

Pin 1 should be connected to ground. The pin is internally connected to the chassis.

 

 
3.9 

DEBUG - PIN 2 

 

Do not connect. This pin is used for software updates at the factory. 

 
3.10  RESET - PIN 3 
 

Do not connect. This pin is also used for software updates at the factory.

 

 
3.11  +28 VOLTS DC - PIN 4 
 

Connect to the 28 volt DC avionics bus through a 1 amp breaker. 

 

3.12  VCC - PIN 5 

 

Do not connect. This is a 5 volt output to supply the programmer for software updates at the 
factory. Output current is rated at  200 mA. 

 

3.13  BACKLIGHT - PIN 6

 

 

Connect to the aircraft dimmer bus. Backlighting is 28 volts DC or 5 volts AC. 

 

 


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3-4 

 
 
3.14  TX AND RX DATA - PINS 7 AND 8

 

 

These pins are to be connected to the RS-232 pins on the TDFM-7000. TX data connects to RX 
data on the radio and RX data from the remote goes to TX data on the radio. 

 
3.15  AUTO ON - PIN 9 

 

Connect this pin to ground if you wish the unit to turn on with the avionics master. Leave 
unconnected otherwise. 

 

 

FIGURE 3-2 

Wiring connections and notes for the RC-7000. 

 

 


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3-5 

 
 
 
 

APPENDIX TO INSTALLATION INSTRUCTIONS 

 

POST INSTALLATION EMI TEST

 

 

3.7.1  PURPOSE

 

 
The purpose of this test is to identify any interference that the RC-7000 remote control head may cause with 
existing aircraft systems.  
 

3.7.2  TEST CONDITIONS

 

 
The RC-7000 should be installed and function tested. The TDFM-7000 transceiver should be on throughout this 
test.  
 

3.7.3  METHODOLOGY

 

 

 

Most of the EMI tests can be accomplished on the ground.  
 
The GPS should be operational and navigating with at least the minimum compliment of satellites.  The VHF comm 
should have the squelch open. VOR/DME receivers should be selected for display.  If possible, set up a 
DME/Transponder ramp test set and adjust the output until the flags are out of view.  The transponder and 
encoder should be monitored with ramp test equipment.  Set the output of the transponder test set to 3db above 
the output necessary to achieve 90% reply.  If possible set the ADF to a nearby navigation station. 
 
Switch the RC-7000 on and off as often as required. 
 
Observe the GPS for any degradation in satellite status or availability or flags.  Listen for any noise or detected 
audio signals on the VHF comm(s).  Listen for any noise or detected audio signals on the VOR/LOC receiver 
audio; look for any moment of flags or needles on the VOR/LOC/GS navigation display(s).  
 
List the power plant, fuel and other electric instruments not already in the chart provided and note any anomalies 
that occur due to operation of the RC-7000.  Assess the results. 
 
If the aircraft is equipped with an autopilot or a stability augmentation system, then test fly the aircraft and verify 
that operation of the RC-7000 does not have adverse effects on these systems.  After checking for gross effects 
at a safe altitude, fly a coupled ILS approach and look for any anomalies. 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 


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3-6 

3.7.4  RESULTS

 

 
If the installed system passes all of the applicable EMI tests, then no further action is required.   If interference is 
observed then the interference must be assessed against the appropriate standards of airworthiness for the 
system in question. A complete discussion of all the standards of airworthiness to be applied in assessing EMI 
effects is beyond the scope of this document. 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 
 
 
 
 
 
 
 

 


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3-7 

3.7.5  PROCEDURE

 

 

List the power plant, fuel and other electric instruments not already included in the chart below and note 
any anomalies that occur due to operation of the RC-7000. Assess the results.  

 

 

 

STEP

 

 

 

SYSTEM

 

 

 

PASS

 

 

 

FAIL

 

 

 

NOTES

 

 

 

 
 
Com 1&2 
 

 
 
 

 
 
 

 
 
 

 

 

 

 
Transponder & Encoder 
 

 

 
 

 

 
 

 

 
 

 
 

 
 
ADF 1 & 2 
 

 
 
 

 
 
 

 
 
 

 

 

 

 
VG 
 

 

 
 

 

 
 

 

 
 

 
 

 

 
 
Glideslope 1&2 

 
 

 
 

 
 

 
 

 

 
 
VOR/LOC 1&2 

 
 

 
 

 
 

 

 

 

 

 
Compass 

 

 

 

 

 

 

 
 

 

 
 
Directional Gyro 

 
 

 
 

 
 

 

 

 

 

 
Fuel Pressure 

 

 

 

 

 

 

 

 

10 

 
 
Oil Temperature 
 

 
 
 

 
 
 

 
 
 

 

 

11 

 

 
Amps 
 

 

 
 

 

 
 

 

 
 

 
 

12 

 

 
 
Bus Voltage 
 

 
 
 

 
 
 

 
 
 

 

 

 
 
 
 
 
 
 
 
 
 
 

 


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3-8 

 
 

STEP

 

 

 

SYSTEM

 

 

 

PASS

 

 

 

FAIL

 

 

 

NOTES

 

 

 

13 

 
 
Fuel % 
 

 
 
 

 
 
 

 
 
 

 
 

14 

 
 
Ng 
 

 
 
 

 
 
 

 
 
 

 

 

15 

 

 
TOT 
 

 

 
 

 

 
 

 

 
 

 
 

16 

 
 
Torque % 
 

 
 
 

 
 
 

 
 
 

 

 

17 

 

 

 
Enunciators 

 

 

 

 

 

 

 
 

18 

 

 
 
Digital Clock 

 
 

 
 

 
 

 
 

19 

 

 
 
Oil Pressure 

 
 

 
 

 
 

 

 

20 

 

 

 
DME 

 

 

 

 

 

 

 
 

21 

 

 
 
GPS 

 
 

 
 

 
 

 

 

22 

 

 
Autopilot 
 

 

 
 

 

 
 

 

 
 

 
 

23 

 
 
Stability Augmentation Systems 
 

 
 
 

 
 
 

 
 
 

 
 

24 

 

 
 
Coupled ILS Approach 
 

 
 
 

 
 
 

 
 
 

 

 
 

Note

s: