Full Text Searchable PDF User Manual
operates with ISO9001 certified quality system
http://www.tecsystem.it
R. 1.2 08/02/17
“Translations of the original instructions”
ENGLISH
TECSYSTEM S.r.l.
20094 Corsico (MI)
Tel.: +39-024581861
Fax: +39-0248600783
T119
INSTRUCTION MANUAL
1MN0110 REV. 0
2
T119
PAGE
1) SAFETY REQUIREMENTS
……….......................................
3
2) ACCESSORIES
…………………………………..
4
3) TECHNICAL SPECIFICATIONS
…………………………………..
5
4) INTRODUCTION
…………………………………..
6
5) FRONT
…………………………………..
7
6) INSTALLATION
…………………………………..
—
POWER SUPPLY
…………………………………..
8
7) PROGRAMMING
…………………………………..
—
ALARM RELAY TEST
…………………………………..
9
LED TEST
…………………………………..
—
ALARM 1 RELAY OPERATION
………………………………….
—
ALARM 2 RELAY OPERATION
…………………………………..
—
FAN RELAY OPERATION
(VENTILATION)
…………………………………..
—
DELAYED VENTILATION CYCLE (DELAY OFF)
…………………………………..
—
SENSOR DIAGNOSTIC DEVICE
…………………………………..
10
PTC SENSOR FAULT
…………………………………..
—
PTC SENSOR FAULT DIAGNOSIS
…………………………………..
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"PTC" TYPE TEMPERATURE SENSORS
…………………………………..
—
PTC TECHNICAL SPECIFICATIONS
…………………………………..
11
PTC RESISTANCE VALUES ALLOWED FOR
CONNECTION TO T119
…………………………………..
—
8) SENSOR / RELAY ELECTRICAL CONNECTIONS
…………………………………..
12
9) WARRANTY CONDITIONS
…………………………………..
13
10) TROUBLESHOOTING
…………………………………..
—
11) EQUIPMENT DISPOSAL
…………………………………..
—
12) USEFUL CONTACTS
…………………………………..
—
CONTENTS
INTRODUCTION
First of all we wish to thank you for choosing to use a
TECSYSTEM
product and recommend you read this instruction
manual carefully: You will understand the use of the equipment and therefore be able to take advantage of all its
functions.
ATTENTION! THIS MANUAL IS VALID AND COMPLETE FOR THE T119 CONTROL UNIT
3
T119
SAFETY REQUIREMENTS
ATTENTION :
Read the manual carefully before starting to use the control unit. Keep the instructions for future reference.
Do not open the device, touching any internal components can cause electric shock. Contact with 50 Volts can
be fatal. To reduce the risk of electric shock, do not dismantle the back of the device for any reason. Moreover its
opening would void the warranty.
Before connecting the device to the power supply, make sure that all the connections are correct.
Always
disconnect the unit from the supply before any cabling modification.
Any work on the equipment must be entrusted to a qualified engineer.
Failure to comply with these instructions can cause damages, fires or electric shock, and possible serious
injuries!
POWER SUPPLY
The T119 control unit has UNIVERSAL power supply, i.e. it can be supplied by 24 to 240 Vac-Vdc, irrespectively of
polarity in Vdc.
Before using it, make sure the power cable is not damaged, knotted or pinched. Do not tamper with the power cable.
Never disconnect the unit by pulling the cable, avoid touching the pins. Do not carry out any connecting/disconnecting
with wet hands. To disconnect the device, do not use objects such as levers. Immediately disconnect the device if you
smell burning or see any smoke: contact technical service.
LIQUIDS
Do not expose the equipment to splashes or drops, do not position it in places with humidity exceeding 90% and never
touch with wet or humid hands during storms. If any liquid penetrates the control unit, disconnect it immediately and
contact technical service.
CLEANING
Disconnect the power cable before cleaning the control unit, use a dry cloth to dust it, without any solvent or detergents,
and compressed air.
OBJECTS
Never insert any objects into the cracks of the control unit. If this happens, disconnect the control unit and contact an
engineer.
USE RESERVED TO QUALIFIED PERSONNEL
The purchased goods are a sophisticated electronic device that is totally unsuitable to be used by non-qualified
personnel. Any work must be carried out by a specialist engineer.
ACCESSORIES
The use of non-original accessories or spare parts can damage the unit and endanger users' safety. In the event of
faults, contact technical service.
LOCATION
Install the control unit indoors, in a place protected from water splashes and sun rays. Do not place near heat sources
exceeding the parameters stated in this manual. Position on a stable surface, far from any possible vibrations. Position
the unit as far as possible from any intense magnetic fields.
REPAIRS
Do not open the control unit. For any fault, always use qualified personnel. The opening of the control unit and/or the
removal of the series identifying label entails the automatic forfeiture of the warranty. The Warranty seal is applied to all
devices, any attempt to open the unit would break the seal and cause the consequent automatic forfeiture of the
warranty.
TECHNICAL INFORMATION
Mail: ufficiotecnico@tecsystem.it
— tel: 02/4581861
4
T119
The following objects are present inside the box:
Control unit
Start guide and QR code
1 supply terminal 3 poles pitch 5
Code: 2PL0367 - Screws tightening torque 0.5Nm
1 PTC sensor terminal 4 poles pitch 5
Code: 2PL0369 - Screws tightening torque 0.5Nm
1 relay terminal 8 poles pitch 5
Code: 2PL0374 - Screws tightening torque 0.5Nm
ACCESSORIES
ATTENTION: always install the device using the terminals included in the pack.
The use of terminals other than those included with the control unit might cause malfunctions.
1MN0030 REV. 0
5
T119
TECHNICAL SPECIFICATIONS
T119
POWER SUPPLY
Supply rated values
24 -240Vac-dc
50/60HZ
Maximum ratings 20-270 Vac-dc
●
Vdc with reversible polarities
●
INPUTS
3 series of PTC inputs
●
1 series for L1 (ALARM)
●
1 series for L2 (TRIP)
●
1 series for FAN
●
Connections on removable terminal strips
●
Input channels protected against electromagnetic interference
●
OUTPUTS
2 alarm relay (ALL1 / FAULT AND ALL2) SPDT
●
1 ventilation management relay (FAN) with timed latch (5-10-20-40 min.) delay OFF SPST
●
Output relays with 5A-250Vac-res
COSФ=1 contacts.
●
DIMENSIONS
48x96mm
– DIN43700-depth 150mm (terminal block included)
panel cut-out
44 x 92 mm
TESTS AND PERFORMANCE
●
Assembly in compliance with EC rules
●
Protection from electrical interference EN 61000-4-4
●
Dielectric strength 1500 Vac for a min. between output relays and sensors, relays and power supply,
power supply and sensors
●
Ambient operating temperature from -20°C to + 60°C
●
Humidity 90% non-condensing
●
Self-extinguishing PPO UL94VO
●
6
T119
INTRODUCTION
TECHNICAL SPECIFICATIONS
T119
Absorption 2VA
●
Self-diagnostic circuit
●
Protection treatment of the electronic part
Option
DATA DISPLAY AND MANAGEMENT
LED indicating alarm channel, trip or fan
●
LED indicating FAULT
●
2 alarm thresholds
●
1 ventilation ON control threshold
●
Access to programming through keyboard
●
Automatic exit from programming after 1 minute's inactivity
●
The T119 is the most advanced unit on the market as regards temperature monitoring units for MV cast resin transformers
which utilize PTC sensors.
The unit gives the ALL1 pre-alarm and TRIP signals when the temperature limits detected by the PTCs in the windings are
reached.
The T119 is arranged to control the cooling ventilation of the transformer. The unit controls continuously the efficiency of
the PTC sensors and when one of these is defective, you have immediately a faulty sensor warning.
The FAN relay is energized so long as the temperature T° is higher than the
NAT value; when T° gets below this value,
the relay is still energized for the set ventilation time (5-10-20-
40’) (DELAY OFF function).
As the PTCs currently produced by the various European manufacturers have different specifications, Tecsystem Srl is not
responsible for the control system malfunctioning due to PTCs with resistance values other than those indicated in
table 1
(page 11).
LED SIGNAL:
LED ON
:
"ON"
The device is powered correctly,
"OFF"
The device is not powered correctly
L1 LED:
"ON"
L1
trip threshold exceeded,
"OFF"
temperature below the L1 trip threshold.
L2 LED:
"ON"
L2 trip threshold exceeded,
"OFF"
temperature below the L2 trip threshold.
FAN LED:
"ON"
FAN trip threshold exceeded,
"OFF"
temperature below the FAN trip threshold.
FAULT LED - L1 LED - L2 LED - FAN LED
flashing, see
PTC SENSOR FAULT DIAGNOSIS on page 10.
7
T119
1
2
3
4
FRONT
1)
Control unit series
5)
FAN (ventilation) LED (red)
2)
Power ON LED (green)
6)
FAULT LED (yellow)
3)
ALL1 (alarm) LED (red)
7)
PRG (programming) LED (red)
4)
ALL2 (trip) LED (red)
8)
TEST button
1
2
3
4
1MN0110 REV. 0
5
6
7
8
MOUNTING
1)
Control unit
3)
Fixing screw
2)
Fixing block
4)
Crosshead screwdriver #1X100mm
Make a 92 x 44mm hole (tolerance +0.8mm) in the
panel metal sheet.
1MN0111 REV. 0
1MN0064 REV. 0
8
T119
POWER SUPPLY
The T119 control unit has UNIVERSAL power supply, i.e. it can be supplied by 24 to 240 Vac-Vdc, 50/60Hz irrespectively of
polarity in Vdc (terminals 40-42).
This is obtained thanks to the use of a tested power supply unit, newly designed and manufactured, that frees installers
from worrying about the correct Vac and Vdc supply.
The ground must always be connected to terminal 41.
When the unit is supplied directly by the secondary of the transformer to protect, it can be burnt out by strong
overvoltages.
This happens if the main switch is closed and the transformer has no load (blank test).
The above-mentioned problems are much more evident when the 220 Vac voltage is taken directly from the transformer
secondary bars and there is a fixed capacitor battery to phase the transformer itself.
If an existing control unit must be replaced with a new one, to guarantee its correct and safe operation, the
sensor/relay/supply connecting terminals must be replaced with the new terminals supplied.
To protect the control unit from line overvoltages, we suggest using the PT-73-220 electronic discharger, designed by
TECSYSTEM S.r.l. for this specific purpose. As an alternative we suggest using 110 Vac or, even better, 110 Vdc supply
voltages.
PROGRAMMING
STEP
ACTION
EFFECT
1
Turn on the unit
the green LED lights up
2
Push TEST twice in sequence
the PRG LED flashes
3
Push TEST within 5" until the PRG LED is steady
ON
the PRG LED is ON continuously
4
Push TEST within 5" to select the desired FAN time
the red LED switches from T1-T2-T3-
T4
(FAN time
5’-10’-20’-40’)
5
Stop pressing TEST when the LED is on the Tx
corresponding to the desired time. Wait for all the
LEDs to go OFF.
6
End of programming
all the LEDs are OFF
7
Turn the unit OFF and then back ON
VENTILATION CYCLE PROGRAMMING
To choose the FAN time (point 4):
Press TEST once to select
5'
(T1 ON)
Press TEST twice to select
10'
(T2 ON)
Press TEST three times to select
20'
(T3 ON)
Press TEST four times to select
40'
(T4 ON)
If no ventilation cycle is required,
press TEST 5 times (all LEDs are OFF). The control unit is programmed only for
ALL1 and All2 (alarm and tripping)
9
T119
IMPORTANT WARNING
Before carrying out the isolation test of the electrical panel the control unit is installed on, disconnect it together
with the sensors from the power supply, to prevent it from being seriously damaged.
ALARM RELAY TEST
STEP
ACTION
EFFECT
1
push TEST three times in sequence
the T1,2,3,4 LEDs light up in
sequence
2
Within
5” push TEST without releasing it until the
LEDs light up all together
LEDs T1,2,3,4 flash all together
3
after
5” the FAN relay lights up, followed by the
ALL1 and ALL2 relays
FAN-ALL1-ALL2 LEDs and relays
are ON
4
END OF THE TEST CYCLE
all the red LEDs go OFF
DELAYED VENTILATION CYCLE (DELAY OFF)
STEP
ACTION
EFFECT
1
the FAN PTC sensor is ON
the FAN relay is ON and the red LED is lit
2
the temperature goes below the PTC
value
the FAN relay remains ON for the set time and
the red LED flashes
3
the temperature raises again above the
PTC set threshold
the LED is ON all the time
LED TEST
We suggest carrying out the control unit LED test regularly.
For this operation, press the TEST key briefly; all the LEDs light up for 2 seconds.
If one of the LEDs does not work, please return the control unit to TECSYSTEM for repair.
ALARM 1 RELAY OPERATION
The ALL1 (L1) relay operates normally when the unit is powered, therefore the N.O. contact is closed. In case of an alarm
on the ALL1 (L1) PTC or a fault in the control unit itself, the relay gets de-energised with consequent closing of the N.C.
contact.
The ALL1 (L1) relay also has the same function as the PTC sensor FAULT. If this relay is triggered when the PTC sensor
FAULT LED is FLASHING, it means that there is an error in the reading of a PTC sensor. It is possible to find it, thanks to
a second LED flashing which corresponds to the fault channel.
ALARM 2 RELAY OPERATION
The ALL2 (L2) relay is normally de-energized and energizes when there is an alarm on the L2 PTC.
FAN RELAY OPERATION (VENTILATION)
During programming, it is possible to set the cooling time or to exclude the FAN option. If the FAN is excluded, the relay
doesn’t energize and for this reason it is possible not to install the corresponding PTC.
If the FAN is set up, the relay activates when the relative PTC sends the first signal and the FAN LED is steady ON: the
relay is active for as long as the PTC senses the temperature is normal, the T119 unit keeps the relay ON for the time set
during programming and the FAN LED flashes.
When the time expires and if the temperature is still normal, the relay de-energizes and the LED switches OFF.
10
T119
"PTC" TYPE TEMPERATURE SENSORS
The PTCs can be compared to bimetallic thermostats where the contact opens and closes at the approximate temperature,
defined as their operating characteristic (
NAT=operating temperature).
The sensor is calibrated for one temperature only that can vary from 60°C to 190°C, in 10°C (In relation to the acquired
probe), in 10°C steps (60-70-80-90-100-110-120-130-140-145-150-155-160-170-180-190).
The PTCs are electronic thermometric sensors made with a chemical mixture that vary their electrical resistance according
to the recorded temperature.
There is a
NAT (operating temperature) for the PTCs as well as for the bimetallic thermostats.
The PTCs do not allow precision adjustments since the characteristic resistance values are fixed at
–5°C and +5°K of
NAT.
The PTC characteristic resistance values are set by the DIN 44081 and 44082 standards.
Since the PTC resistance curve is very rapid, in the section between
NAT -5°C and
NAT +5°K
,
it is quite difficult to make
adjustments in a temperature span of less than +/- 5°K.
PTC SENSOR FAULT
ACTION
EFFECT
one of the PTCs is short-circuited
the FLT yellow LED and the corresponding LED
(ALL1-ALL2-FAN) are flashing
replace or repair the PTC
the LEDs go OFF
ATTENTION
If the right model of PTC is not connected to the T119 control unit, the LEDs flash.
The PTC temperature is
nat + T = 1300
ohm.
This new function allows enabling or disabling the PTC diagnostic device (Foc and Fcc):
Diagnostics disabling method:
power the instrument keeping the TEST button pressed until the FAULT LED comes ON
With the diagnostics
disabled
, the FAULT yellow LED will be ON all the time.
Diagnostics re-enabling method
Power the instrument keeping the TEST button pressed until all LEDs go OFF. With the diagnostics
enabled
, the FAULT
yellow LED will be OFF and flash in case of sensor faults.
The T119 control units will be supplied with the sensor diagnostics
ENABLED.
SENSOR DIAGNOSTIC DEVICE
PTC SENSOR FAULT DIAGNOSIS
If one of the PTCs is short-circuited or interrupted, you have the following indications:
alarm PTC
ALL1(L1)
the FAULT + ALL1 LED is flashing
TRIP PTC
ALL2(L2)
the FAULT + ALL2 LED is flashing
FAN PTC
FAN
the FAULT +FAN LED is flashing
11
T119
Table 1
TEMPERATURE
RESISTANCE
MEASURED VDC VOLTAGE
From
–20 to dNAT-20°K
From 20 to 250
2,5
From dNAT
–5°K
550
2,5
From dNAT +5°K
1330
2,5
From dNAT +15°K
4000
7.5 pulsed
Electric stiffness
2500 Vac
Maximum operating voltage
30
PTC TECHNICAL SPECIFICATIONS
PTC RESISTANCE VALUES ALLOWED FOR CONNECTION TO T119
The resistance value shown in table 1 refers to a single or multiple series of PTCs.
The device operates correctly if the stated resistance values are complied with. If the PTCs, either single or multiple in
series, have resistance values other than the stated, please notify TECSYSTEM Srl.
FUNCTION
RESISTANCE W
NO ALARM
Temperature of the machine below the alarm
thresholds
HIGHER THAN 50
Ω
ALARM
FAN-ALL-TRIP set alarm thresholds reached
HIGHER THAN 1800
Ω
FOC
Sensor diagnostics interrupted
HIGHER THAN 10
KΩ
FCC
Sensor diagnostics short-circuited
LOWER THAN 30
Ω
12
T119
SENSOR / RELAY ELECTRICAL CONNECTIONS
PTC SENSORS
RELAYS
The L1/ FAULT relay operates normally when the unit is powered, therefore contact 5-7 is closed. The above picture
shows the state of the relays in non-alarm condition.
AL
ARM / FAULT
AUDIO AND
VISUAL INDICATION
1)
Universal unit supply 24-240 Vac-dc 50/60Hz
3)
L1 - L2 - FAN PTC sensor lines
2)
Relays (L1/FAULT-L2-FAN)
1MN0110 REV. 0
3
2
1
CH1
CH2
CH3
1
2
3
4
L1 L2 FAN COM
1MN0095 REV. 0
STOP
SYSTEM
L1 L2 FAN
13
T119
TROUBLESHOOTING
CAUSES AND
SOLUTIONS
The control unit does not switch on, the
corresponding LED is OFF.
Switch the unit off and check that: the connecting wires are
tightened and there are no obvious burns on the connectors.
One of the two PTC lines is in FAULT alarm
Check the continuity and connection of the relative PTC line.
Replace the faulty sensor, see PTC sensor fault diagnosis on page
10.
FCD FUNCTION
The Product purchased is covered by the manufacturer's or seller's warranty at the terms and conditions set forth in the
"Tecsystem s.r.l's General Conditions of Sale", available at www.tecsystem.it, and / or in the purchase agreement.
The warranty is considered valid only when the product is damaged by causes attributable to TECSYSTEM srl, such as
manufacturing or components defects.
The warranty is invalid if the Product proves to have been tampered with / modified or incorrectly connected and causing
voltages outside the set limits and does not comply with the technical data for use and assembly, as described in this
instruction manual.
The warranty is always ex Corsico as stated in the "General Conditions of Sale".
Tecsystem Srl is not responsible for damages caused by the monitoring unit due to PTC sensors which do not
have the resistance features DIN44081 and 44082 standards.
N.B.
To verify the correct operation of the monitoring unit in all its functions, we suggest you use the SIM-PTC simulator.
European directives 2012/19/EC (WEEE) and 2011/65/EC (RoHS) have been approved to reduce electrical and
electronic waste and promote the recycling and reuse of the materials and components of said equipment, cutting down
on the disposal of the residues and harmful components of electrical and electronic materials.
All the electrical and electronic equipment supplied after 13 August 2005 is marked with this symbol, pursuant to
European directive 2002/96/EEC on electrical and electronic waste (WEEE). Any electrical or electronic
equipment marked with this symbol must be disposed of separately from normal domestic waste.
Returning used electrical devices: contact TECSYSTEM or your TECSYSTEM agent for information on the correct
disposal of the devices.
TECSYSTEM is aware of the impact its products have on the environment and asks its customers active support in the
correct and environmentally-friendly disposal of its devices.
TECHNICAL INFORMATION
: ufficiotecnico@tecsystem.it
COMMERCIAL INFORMATION
: info@tecsystem.it
WARRANTY CONDITIONS
EQUIPMENT DISPOSAL
USEFUL CONTACTS