TECO A510 Quick Start Manual - User Manual

Full Text Searchable PDF User Manual

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11/07/14

TECO A510 Inverter

Quick Start Guide

1) Ensure that the Inverter & the motor have the correct
  KW power and voltage ratings.
  Motor full load amps must not exceed the Inverter rating.

2) Ensure that the supply & Motor cables are connected
  Correctly prior to power up.

3) Connect supply cable to terminals L1,L2& L3.

4) Connect motor cable to terminals T1,T2 &T3.

(Swap two leads If motor runs in reveres direction).

5) Connect supply Earth and the motor Earth to the drive Earth
terminal.

Note:-

I ) For detailed installation
and wiring refer to the
Instruction

manual.

This guide is to assist you in installing and running the inverter and verify that it is
functioning correctly for it’s main and basic features.

For detailed information and if there are any doubts please refer to the instruction manual.

Step 1

Supply & Motor connection

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Apply power to the drive, the display will briefly show the supply voltage
220V followed by     flashing.

This is the default ( factory set) frequency.
If the unit has been used previously then it will show the last frequency
programmed.

Step 2

Apply power to the drive

05.0

Step 3

Test run from keypad

Press

RUN

KEY to run.

The frequency will ram up to

5.0

the user

pre-set

frequency and

according to the default acceleration ramp time.

Press

STOP

key to stop.

The frequency will ramp down to zero according to the default decel ramp
time.

Step 4

To alter frequency from keypad. (Default setting).

Use the Arrow keys

and

< /

RESET

key

to alter the digits to the required frequency.
To store the set frequency use

READ

ENTER

Key

eg. 50.0 HZ then use

RUN

and

STOP

keys to start/ stop.

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Remote speed reference and Remote run

1) Ensure that you have carried out installation & wiring requirements as

per step1 quick start guide on previous page before you proceed.

2) For analogue signal type. -10V to +10V or 0-10V dc. Use the terminal

AI1 or AI2. Set SW2 in V position.

  For analogue input type 4 -20mA. Use the terminal AI2. Set SW2 to I
  Position. ( default).

Connect remote potentiometer OR remote 0-10 vdc signal as required.

  to terminals AI1 Or AI2.
  Functions of AI1 & AI2 can be set by parameter 04-00 & 04-05.

  Terminal + 12Vdc & -12Vdc is the supply provided for use with the
  potentiometer.
  Terminals AI1 &AI2 are for potentiometer wiper connection.
  Terminal GND is 0Vdc.

3) Connect remote start switch if required according to diagram in the
instruction manual.
  Use terminals +24Vdc & S1 (Forward run).
  Use terminals +24Vdc & S2 (Reverse run)

Step 1

Remote mode wiring. Speed reference and Run signals.

Step 2

Remote mode Run

1) Power up.
  Display will read the frequency from one of the following according to the
  Connection made to AI1 or AI2 terminal. Set parameter 00-05 =0001
  a) Remote external potentiometer
  b) Remote 0-10VDC analog signal.

Step 3

Check/ verify and alter parameters

Check / verify and alter parameters for remote start & remote frequency
as necessary before you proceed. Parameters 00-02 & 00=05

See quick start parameter list & How to alter parameters

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How to alter parameters

Step 4

RUN

using remote speed reference.

(Potentiometer, 0-10vdc or 4-20ma

)

1) To run.

Activate the remote run switch connected to terminals

S1 ( FWD) or S2 ( REV) as required,. Parameter 00-02=0001

The frequency will ram up to the

frequency

set by one of the

Following and according to the set acceleration ramp time.

Select Analogue input 1 or 2 as required to set speed reference.



External Analogue Input. Parameter 00-05 = 1

AI1

Voltage Input. Speed command

0 to +10V,

-10V to +10V

AI2

Multi-function analog input terminal.

Use SW2 to switch voltage or current input .

0 to +10V,

-10V to +10V

4 to 20 mA

To Stop.

De-activate the remote run switch. The frequency will ramp

down to zero and according to decel ramp time.

How to alter Parameters from keypad

1) To alter parameters:- Press the

DISP/FUN

key,

until the first parameter 00-00

is displayed.

2) Then use the arrow keys

to select the parameter required then

Press

READ

ENTER

key to read the preset value.

3) Use the

and

< /

RESET

keys to alter the setting of the

parameters as per

basic quick start parameter list

Note:- For full parameter list refer to the instruction manual.

4) To save each parameter change, press

READ

ENTER

key then

the word

END

will be displayed.

5) Use

key to select the next parameter to alter and

follow steps 2 to 4 until all changes are complete.

6) Pressing the DISP/FUN key repeatedly will alternate the display
between the

preset frequency

( flashing display) and the last parameter

accessed or other selectable displays 0 to 7 when selected by parameter

12-00 according to the table below.

【

】

:Disable display

【

】

:output Current

【

】

:output Voltage

【

】

:DC bus voltage

【

】

:Temperature

【

】

:PID feedback

【

】

:AI 1 .Value

【

】

:AI2. Value

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Type

Name

Functions

Display

Main digital

displays

Frequency, parameter, voltage, current, temperature and
Fault message.

LED status display

FAULT:

When the inverter has a warning or fault message,

the indicator lights up.

FWD:

When the inverter is in forward run mode, the

indicator lights up.
RUN mode: Continuously ON.
Stop mode:- Flashes ON/OFF.
inverter stopping)

REV:

When the inverter is in revere Run mode, the indicator

lights up.

RUN mode: Continuously ON.
Stop mode:- Flashes ON/OFF

SEQ:

When Run command source is set to external control,

the indicator lights up.

REF:

When Frequency command source is set to external

control, the indicator lights up.

Keys

（

8 keys

）

RUN

RUN: Run command at the set frequency.

STOP

STOP: Stop command. Decelerate or Coast to stop.

▲

Increments parameter number and preset values.

▼

Decrements parameter number and preset values.

FWD/REV

Sets Inverter speed and motor rotation direction.

DSP/FUN

Select between

Frequency,

Function

( parameters) and

Monitor displays

according to the following sequence.

Frequency

screen



Function

selection



Monitor

parameters



Frequency screen.

</RESET

“<” is

left shift key. It is used for changing parameter or

value.
RESET key

：

Use to reset Inverter resettable faults .

READ/ENTER

Used to display the preset value of parameters and for saving

the changed parameter values.

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Basic Quick Start Parameter List

Parameter

Default

Range

Note

00-00

0-4

Control Mode:-

0: V/F
1: V/F+PG (Encoder).
2: SLV ( Sensorless Vector)
3: SV ( Vector +Encoder)
4: PMSV
( Permanent Magnet Motor + Encoder)

00-27

0-1

HD/ND selection

0: HD (Heavy duty load mode)
1: ND (Normal duty load mode)

00-02

00-00

0-2

Run mode:-

Keypad = 0
Remote = 1
Communication = 2
PLC = 3

00=05

00-00

0-5

Frequency source:-

00-00 = keypad
00-01= Remote control ( Analogue Inputs)
00-02= External up/down frequency control
00-03= Control by Communication
00-04 = Pulse Input
00-05 =PID output

00-01

000

0-1

Run Direction:-

0: Forward
1: Reverse

00-12

50/60Hz

0.1~109%

Max frequency limit. (default 100%)

00-13

0.0

0.0~109%

Min frequency limit. (default 0.0%)

07-09

000

0-1

Stop method:

  00-00 = Decel to stop
  00-01= Coast to stop
  00-02= DC injection braking
  00-03= Run signal inhibit ( timer)
during Coast to stop

02-01

**A

Motor overload protection

13-08

000

Factory Reset: Inverter Supply voltage.

2 : 2 wire initialization(230/460V)
3 : 3 wire initialization(230/460V)
4 : 2 wire initialization(200/415V)
5 : 3 wire initialization(200/415V)
6 : 2 wire initialization(200/380V)
7 : 2 wire initialization(200/380V)

Note:- For Full Parameter List see the Instruction manual

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Control Modes & Auto Tune

A510 provides five control modes
Select the relevant control mode for the application.
Default control mode is V/f.

V/f can be used for most applications specifically multi-motor
or applications where auto tune is not successful
or when a customized v/f pattern may be required.

Several V/f patterns are available selectable by parameter 01-00.
select the appropriate one based on the application load type and the motor base frequency of
50 or 60 Hz.

For selections of the V/f patterns . Refer to the instruction manual.

For Vector modes SLV & SV modes are used for obtaining best performance
from a motor and in applications that require dynamic response to torque and speed change
use SV + Encoder.

V/f Mode Parameters:-

Parameter

Default

Range

Note

01-00

0-FF

F= General Purpose. 60 Hz. system

0= General Purpose . 50Hz. System

For full list of preset patterns set by 01-
00,refer to the manual.

FF= Customized V/f.
Set parameters 01-02 to 01-13.

For Motor1 parameters in V/f mode, set the name plate data in parameters 02-00 to 02-19
Parameters 02-09 to 02-19. Not normally need to be adjusted.

Note:- Two independent set of parameters can be set. Motor 1 & Mmotor2.
Parameters 02-20 to 02-26. ( Motor 2 can only function in V/f mode).

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SLV & SV mode set parameters in parameter Group 17.

Three auto tune modes are available. Rotational/ Static & Resistance.
Selected by parameter 17-00



Use rotational where possible. Motor rotates the process takes about 50 secs



Use Static when rotation of load is not possible. It takes about 35 secs.



Use line to Line resistance for long cable ( above 50 meters in V/f mode)

Motor parameters in Group 2 are automatically set when performing an auto-tune (17-10=1).
In most cases no adjustment is required after performing an auto-tune except when using the
inverter in special applications (e.g. machine tool, positioning, etc…).

Enable auto tune function by parameter 17-10 =1.
Press

RUN button

to activate ( after display showing “atredy”). Once successful the display

will show end. If AtErr is shown check parameter 17-11 to identify the reason.

Group 17 Automatic Tuning Function Group

Code

Parameter Name

Range

Default

Unit

17-00

Mode selection of automatic
tuning

0: rotation autotune

1: static autotune
2: stator resistance measurement

17-01 Motor rated output power

0.00~600.00

17-02 Motor rated current

0.1~999.9

17-03 Motor rated voltage

200V: 0.0~255.0

220

400V:0.0~510.0

440

17-04 Motor rated frequency

10.0~400.0
10.0~1200.0 (when 00-31 = 1)

60.0

17-05 Motor rated speed

0~24000

1750

rpm

17-06 Pole number of motor

2,4,6,8

Pole

17-07 Number of PG pulse

0~60000

1024

ppr

17-08 Motor no-load voltage

200V: 50~240

400V100~480

17-09 motor excitation current

0.01~600.00

17-10 Automatic tuning start

0: Disabled

1: Enabled

17-11

Auto tune Error History

0: No error
1: Motor data error
2: stator resistance tuning error
3:leakage induction tuning error
4: Rotor resistance tuning error
5: mutual induction tuning error
6: encoder error
7: DT Error
8: Motor’s acceleration error
9: Warning

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Note:-

No-load motor voltage

(02-19) & 17-08

Parameter determines the rated flux during motor’s rated rotation in

SLV or SV

control mode.

Set the value of this parameter to the same value as parameter 17-08.

A value of 10~50V below the rated input voltage level (parameter 17-03) ensures that the
motor is capable of providing adequate torque performance when operating at nominal speed
(or higher speed).

Setting the value too small can result in

a reduction in no-load current, weakened motor flux

and an increase in motor current while the motor is loaded, causing a reduction in torque
performance.

For high KW rating (55KW and above) set this closer to the supply voltage.

Motor excitation current 17-09 & (02-09)

This parameter is automatically set during auto-tune

. No adjustment required.

For static tuning & Resistance tuning this parameter needs to be adjusted
Set to 1/3 of the motor rated current parameter ( 17-02).

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Wiring Diagram

NFB

外
加
高
速
保
險
絲

B1/P

煞車電阻

R/L1

S/L2

類比輸出1

多
機
能
接
點
輸
入

24V 數位信號電源端子

24VG 數位信號共同端子

故障重置

正向運轉/停止

多段速指令1

寸動指令

外部Base block

Source(PNP)

SW3

AO1

AO2

GND

CN3

類比輸出2

T/L3

U/T1

V/T2

W/T3

CN6 (RJ45)

脈波指令輸入

遮蔽線連接端子

GND 類比信號共同端子

+12V 類比輸入用電源

AI1 多機能類比輸入

(-10~10V/0~10V, 20K

)

AI2 多機能類比輸入

DO2

DOG

S(+)

S(-)

-12V 類比輸入用電源

R2C

R1A

R1B

R1C

R2A

安全輸入接點

+12V, 20mA

(-10~10V/0~10V/4~20mA, 250

)

32K Hz. Max.

I , 出廠設定

SW2

主迴路電源

出
廠
設
定

外
部
類
比
輸
入

-10V~0~10V

4~20mA/0~10V

Sink(NPN), 出廠設定

脈波輸入

反向運轉/停止

UP/增頻率命令

DOWN/減頻率命令

第三種接地
電阻值100



以下

類比信號輸出1, 2

(DC 0~10V)

選購擴充卡

(PG

卡

)

多機能繼電器輸出

250VAC, 1A

以下

30VDC, 1A

以下

多機能光耦輸出

(DC 48V/50mA, Open Collector)

多機能脈波輸出

32k Hz. Max.

GND

RS485

通訊埠

DO1

表隔離線,

表雙絞芯隔離絞線

端子符號表示主迴路, 表示
控制迴路

*1：僅220V 1~25HP與440V 1~30HP(含)以下容量內建剎晶體機種主回路提供B2端子，可直接於B1, B2間連接煞車電阻。

備註說明：

*2：多機能數位輸入接點S1~S8，可透過開關SW3設置成Source(PNP)或Sink(NPN)模式。

*3：多機能類比輸入2(AI2)，可透過開關SW3設置成電壓命令輸入(0~10V/-10~10V)或電流命令輸入(4~20mA)。

*4：安全輸入接點F1, F2間需短接變頻器始可正常輸出，使用安全輸入時，請務必拆下F1-F2間的短接線。

*5：僅220V 3HP與440V 5HP(含)以上機種，提供-12V, R2A-R2C與PO-GND端子。

*6：僅220V 2HP與440V 3HP(含)以下機種，提供DO2端子。

Braking resistor

st
a

ctin

Main circuit
power

lt se

ing

Forward
rotation/stop

Reversal rotation/stop

Up
command

Down command

Multi-step
speed
command

Fault
reset

Jog command

External base

block

lti

-fu

ctio

in
p

Default setting

Analog output

The third type grounding.
Resistance lower than
100 ohm.

Analog signal output

1, 2

Option Card
(PG)

Multi-function

relay

output

Power terminal of digital
signal

250VAC, under 1A
30VDC, under 1A

Multi-function

pulse

output

RS485

Communication port

Multi-function photocoupler output

AI1

Multi-function analog input

(-10~10V/0~10V, 20K

Ω)

AI2

Multi-function analog input

(-10~10V/0~10V/4~20mA, 250

Ω)

Default
setting

Safety input contact

GND Mutual terminal of analog signal

-12V Power of analog input

+12V Power of analog input, +12v,20mA

PI Pulse command input 32K Hz.
Max.

Pulse input

xte
rn

l a
n

in
p

Connection terminal of shielding
wire

24VG Mutual terminal of digital signal

Means Isolated twisted twire

Means
isolate
d wire

Terminal symbol

◎

indicates main

circuit

，

○ indicates control circuit

Remark:
*1: Only the master circuit of 220V1~25HP and 440 V1~30HP (included) or models of lower capacity with

built-in braking resistor provide terminal B2. The braking resistor can be connected directly between B1
and B2.

*2: The multi-function digital input terminals S1~S8 can be set to Source (PNP) or Sink (NPN) mode
through the
SW3.
*3: Multi-function analog input 2 (AI2) can be set to the voltage command input (0-10/-10-10v) or the current

command input (4~20mA) through the SW3.

*4: Safety input connector F1 and F2 should be shorted so that the inverter outputs properly. When the

safety input is used, please be sure to remove the short-pin between F1 and F2.

*5: Only 220 V 3HP and 440 v 5HP (included) or models above, provide terminals
-12V, R2A-R2C and PO- GND.
*6. Only 220 V 2HP and 440 v 3HP (included) or models below, provide terminal DO2.

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