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SGS SPG2200 Owner's Manual

SPG3000\ SPG6500

Made by: SGS
Type: Owner's Manual
Category: Portable Generator
Pages: 16
Size: 5.15 MB

 

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SPG2200, SPG3000, SPG6500

FOR YOUR SAFETY
PLEASE READ THESE INSTRUCTIONS CAREFULLY
AND RETAIN THEM FOR FUTURE USE.

OWNER’S MANUAL

PETROL GENERATOR

 


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PAGE 3

PAGE 2

WARRANTY

This generator is covered by a 24 month warranty from the 
initial date of purchase. This is a domestic warranty provided 
directly by SGS Engineering. Please keep a recipt of your pucr-
chase as this may be required as proof of purchase. 

You will invalidate your warranty if the product is found to 
have been misused, tampered with, modified, overloaded or 
used for a commercial application for which it was not de-
signed. The warranty will also be rendered invalid if the main-
tenance prodcedure has not been followed.

You must contact SGS Engineering prior to returning any 
product. This warranty does not effect your statutory rights. 

TABLE OF CONTENTS

WARRANTY 

      2

TABLE 

OF 

CONTENTS     3

UNDERSTANDING THE GENERATOR
 

GENERATOR 

SAFETY 

    4

 

EXHAUST 

GAS 

PRECAUTIONS 

   5

 

EARTHING 

THE 

GENERATOR 

   5

 

COMPONENTS LOCATION DIAGRAM   

 

6

PREPARING YOUR GENERATOR
 

FIXING 

THE 

WHEELS 

    8

 

FILLING THE GENERATOR WITH OIL   

 

9

 

FILLING THE GENERATOR WITH PETROL 

 

10

 

STARTING THE GENERATOR

 

 Pull 

start.     11

 

 Electric 

start. 

    12

USING THE GENERATOR 
 

OPERATING 

THE 

GENERATOR 

   15

 

SHUTTING DOWN THE GENERATOR   

 

16

TROUBLESHOOTING, MAINTENANCE & SERVICING 
 

TROUBLESHOOTING STARTING A GENERATOR 

17

 

GENERATOR TROUBLESHOOTING 

 

 

 

 Generator 

will 

not 

start. 

   18

 

 

Generator is difficult to start. 

 

 

18

 

 No 

electrical 

output. 

   19

 

 

Engine making “revving” sounds 

 

19

 

MAINTENANCE 

SCHEDULE 

   20

 

MAINTENANCE INSTRUCTIONS 

 

 

 

 Spark 

plug 

maintenance.   21

 

 Air 

filter 

maintenance. 

   21

 

 Engine 

oil 

maintenance. 

   22

 

 Fuel 

filter 

maintenance. 

   22

 

 Draining 

the 

fuel.    23 

 

 

 Draining 

the 

oil. 

    23

CERTIFICATE 

OF 

CONFORMITY 

   24

WWW.SGS-ENGINEERING.COM
CALL FOR ASSISTANCE: 

01332 576 850

 


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PAGE 5

PAGE 4

EXHAUST GAS PRECAUTIONS

•  Always ensure that there is adequate ventilation when 
     using the generator. 

•  Always position the generator so that the exhaust is point-

ing away from people or animals. 

•  Never use the generator indoors or in an enclosed area. (i.e 

workshop, garage, lockup etc)

EARTHING THE GENERATOR

•  In most situations the frame of a portable generator need 

not be grounded (connected to earth) and the frame may 
serve as the earth.

•  An earth connector lug is fitted to the generator, for use 

if required to connect to an earth. This connection should  
only be undertaken after full consultation with a competent, 
qualified electrician.

•  Earth spike not provided as not required for general use.

Exhaust fumes can be fatal!

GENERATOR SAFETY

Only use outdoors.

Never use during wet conditions.

 
Do not smoke whilst handling fuels.

In emergency, switch engine switch to ‘off’.

Always operate on level ground! 

If in doubt about anything, contact us on 
(+44) 01332 576 850.

Always consult this manual for effective product 
knowledge.

WWW.SGS-ENGINEERING.COM
CALL FOR ASSISTANCE: 

01332 576 850

 


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PAGE 7

PAGE 6

GENERATOR COMPONENTS LOCATION DIAGRAM

230 V

output

12 V 

charging 

outputs

Handle 
(certain 

models only)

Fuel 
tank

Air filter box

Engine  
switch

Wheels 
(certain 
models 
only)

Pull start

115 V

output

GENERATOR COMPONENTS LOCATION DIAGRAM

Choke  
selector

Spark

plug

Carburettor 

adjustment 

screw

Oil 
filler 
cap

Fuel 
gauge

WWW.SGS-ENGINEERING.COM
CALL FOR ASSISTANCE: 

01332 576 850

 


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PAGE 9

PAGE 8

FIXING THE WHEELS (SPG3000, SPG6500)

1. Push the axle through the 
wheel.

2. Slot the wheel and axle on 
the frame.

3. Insert split pin through 
axle hole and spread pin.

DO NOT tip the generator on its side to fit the wheels.

FILLING THE GENERATOR WITH OIL

1. Remove the oil 
reservoir filter cap.

2. Fill with 10W30 oil to the 
centre line of the dipstick.

3. Wipe up any oil spillages 
with a rag.

4. Re-insert the oil reservoir 
filler cap.

Tip: When filling with oil, use a funnel with a hose.  
NEVER tip the generator onto its side to fill with oil.

ONLY USE 10w30 GRADE OIL. Other oils will pre-
vent the generator from starting.

WWW.SGS-ENGINEERING.COM
CALL FOR ASSISTANCE: 

01332 576 850

 


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PAGE 11

PAGE 10

FILLING THE GENERATOR WITH PETROL

1. Unscrew fuel filler cap.

2. Fill with unleaded fuel 
until at least 3/4 full.

3. Screw fuel filler cap 
closed.

4. Fuel level can be indicated 
through the fuel tank window.

Tip: ALWAYS use clean, unleaded petrol in the 

generator. NEVER use 2-stroke or other fuels.

STARTING THE GENERATOR - PULL START

1. Disconnect all 
equipment cables from the 
230 V and 115 V outlets.

2. Turn the circuit breaker to 
the ‘off’ position.

3. Turn the fuel tap down-
wards, this means the fuel 
supply is ‘on’. 

4. Turn the choke to the
‘left’ position.

WWW.SGS-ENGINEERING.COM
CALL FOR ASSISTANCE: 

01332 576 850

 


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PAGE 13

PAGE 12

STARTING THE GENERATOR - PULL START

5. Switch the engine switch 
to the ‘on’ position.

6. Pull the pull starter cord 
lightly, until it tenses, then 
pull briskly. 

7. Once generator engine 
starts, move choke lever 
over to the right

THE GENERATOR SHOULD REQUIRE ONLY ONE 

OR TWO PULLS TO START. Otherise please contact 

SGS Engineering on 01332 576 850.

STARTING THE GENERATOR - ELECTRIC START

1. Disconnect all 
equipment cables from the 
230 V and 115 V outlets.

2. Turn the circuit breaker to 
the ‘off’ position.

3. Turn the fuel tap down-
wards, this means the fuel 
supply is ‘on’. 

4. Turn the choke to the
‘left’ position.

WWW.SGS-ENGINEERING.COM
CALL FOR ASSISTANCE: 

01332 576 850

 


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PAGE 15

PAGE 14

STARTING THE GENERATOR - ELECTRIC START

7. Turn the engine start key 
to ‘start’ position untill 
generator engine starts.

8. Once generator engine 
starts, move choke lever 
over to the right

1. Start the engine and allow to run for a few minutes in order 
for it to warm up.

NEVER have any appliances/tools etc plugged in 
when starting the generator engine.

2. After engine has warmed up, you can then plug in appli-
ances/tools into the generator outlets. As a general rule, 
switch on appliances/tools etc that you think will take the most 
power demand first. 

3. ALWAYS ENSURE the correct voltage is selected, using the 
voltage selector. 

If the appliance/tool has a standard 3 pin plug it 
must be used in conjunction with a flylead and 
plugged into the blue socket.

If the appliance / tool has a blue socket attached then it is 230 
V, and must be plugged into the BLUE outlet on the genera-
tor.

If the appliance / tool has a yellow socket attached then it is 
115 V, and must be plugged into the YELLOW outlet on the 
generator.

OPERATING THE GENERATOR

WWW.SGS-ENGINEERING.COM
CALL FOR ASSISTANCE: 

01332 576 850

 


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PAGE 17

PAGE 16

SHUTTING DOWN THE GENERATOR

1. Switch OFF any 
appliances/tools that are 
plugged into any outlets on 
the generator.

2. Unplug any appliances/
tools that are plugged into 
any outlets on the 
generator.

3. Switch the generator to 
the ‘OFF’ position.

4. Turn the fuel tap so it is 
pointing ‘LEFT’ into the off 
position.

TROUBLESHOOTING STARTING A GENERATOR

WWW.SGS-ENGINEERING.COM
CALL FOR ASSISTANCE: 

01332 576 850

 


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PAGE 19

PAGE 18

GENERATOR TROUBLESHOOTING

PROBLEM

SOLUTION

Generator will not start.

•  Check fuel valve tap is in the ‘down’ 

position.

•  Check the oil level is correct.
•  Check 10W30 oil is being used.
•  Check choke is in the correct position 

(refer to starting methods).

•  Check there is a spark - Remove your 

HT (high tension) lead from the top of 
your spark plug. Remove the spark plug 
and reconnect the lead, then touch the 
metal on the spark plug against the 
generator frame. Gently pull the starter 
cord mechanism, listen for an audible 
‘ticking’ sound and/or small flashes 
coming from the very tip of the spark 
plug. If there is no audible ‘ticking’ and/
or small flashes, the spark plug may 
need replacing.

Generator is difficult to 
start.

•  The air filter is dirty - clean the filter
•  The fuel filter is dirty - clean the filter
•  If the pull start mechanism is too ‘hard’ 

when trying to pull it, it may denote that 
there is too much oil. Check the oil level 
by using the dipstick and drain excess 
oil from the oil sump bolt at the bottom 
of the generator.

•  If the pull start mechanism feels too 

‘slack’ (i.e easy to pull), there may be 
not enough compression in the genera-
tor engine for it to work properly. Please 
contact SGS Engineering.

GENERATOR TROUBLESHOOTING

PROBLEM

SOLUTION

No electrical output.

•  Check the breaker switch is up.
•  The device being powered is faulty.
•  Check that the voltage output switch is set 

to 115 or 230V. 

•  Check the connecting lead from the appli-

ance/tool into the generator is physically 
sound.

Engine making “rev-
ving” sounds

•     If your generator is ‘hunting’ (surging), it 

may need a carburettor adjustment. Turn 
the brass screw on the carburettor clockwise 
slowly and listen for the engine sound. If it 
does not improve then try turning the screw 
anticlockwise.

See our help and advice section for videos and guides on 
setting up, starting and maintaining your generator.

http://www.sgs-engineering.com/help-advice

WWW.SGS-ENGINEERING.COM
CALL FOR ASSISTANCE: 

01332 576 850

 


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PAGE 21

PAGE 20

MAINTENANCE SCHEDULE 

Tip: Parts replacements are only to be carried out 

by competent persons. If in any doubt, please 

contact SGS Engineering for help. 

Spark plug maintenance.

•  Remove the spark plug cap from the 

spark plug.

•  Use a spark plug spanner (supplied) to 

remove the spark plug.

•  Check for discoloration and use a wire 

brush to remove any carbon build up.

•  Check the spark plug gap with a feeler 

gauge, it should be between 0.6 and 
0.7 mm. Adjust if necessary.

•  Check the overall condition of the spark 

plug and replace if damaged.

•  Reinstall the spark plug and replace the 

spark plug cap.

•  CAUTION: ALLOW THE ENGINE 

TO COOL BEFORE REMOVING THE 
SPARK PLUG. 

Air filter maintenance.

•  Remove the air filter element. 
•  Wash it in a solution of warm water and 

mild detergent.

•  Rinse thoroughly and leave it to dry. 

Once it is completely dry immerse the 
filter in clean engine oil and squeeze 
the filter to remove excess oil.

•  Replace the filter into its original posi-

tion and replace and secure the cover.

MAINTENANCE INSTRUCTIONS

ITEMS

REMARKS

PRE-OP-

ERATION 

CHECK 

(DAILY)

INITIAL 1 

MONTH or 

10HR

EVERY 3 

MONTHS 

or 50HR

EVERY 6 

MONTHS 

or 100HR

EVERY 12 

MONTHS or 

300HR

Spark plug

Check condition, adjust 

gap and clean. Repeat if 

necessary.

X

Engine oil

Check oil level.

X

X

Replace.

X

Air filter

Clean. Replace if 

necessary.

X

Fuel filter

Clean fuel drain filter. 

Replace if necessary.

X

Valve 

clearance

Check and adjust when 

engine is cold.

X

Fuel line

Check fuel hose for 

crack or damage. 

Replace if necessary

X

Exhaust 

system

Check for leakage. 

Retighten or replace 

gasket if necessary.

X

Check muffler screen. 

Clean / replace if

necessary.

X

Caraburet-

tor

Check choke operation.

X

Starting 

system

Check key start ignition.

X

Decarboni-

sation

More frequently if` 

necessary

X

Fittings/ 

Fasteners

Check all fittings and 

fasteners. Correct if 

necessary.

X

WWW.SGS-ENGINEERING.COM
CALL FOR ASSISTANCE: 

01332 576 850

 


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PAGE 23

PAGE 22

MAINTENANCE INSTRUCTIONS

 
 

Engine oil maintenance.

•  Warm up the engine on level ground.
•  Turn the engine off.
•  Remove the oil filler sump plug. Open 

the drain sump plug and let the oil drain 
completely into a pan placed under the 
engine.

•  Refit the drain sump plug and fill the en-

gine with clean FOUR STROKE oil only. 
Replace the filler cap.

Fuel filter maintenance.

•  Inside of the fuel tank, there is a fuel 

filter, this filter will need checking peri-
odically. 

•  Remove the fuel cap from the fuel tank. 
•  Lift out the fuel filter. 
•  Clean the filter with solvent. If the filter is 

damaged, contact SGS Engineering. 

•  Replace the filter and fuel cap. 

WARNING: DO NOT SMOKE AND/OR 
HAVE ANY NAKED FLAMES 
DURING THIS PROCESS

MAINTENANCE INSTRUCTIONS

Draining the fuel.

•  You should drain your generator of fuel 

before you put it into storage.

•  Fuel goes stagnant if you left to stand for 

too long; this may damage your genera-
tor and affect how it runs.

•  Pull the fuel hose from the casing while 

leaving it attached to the fuel tap.

•  Set to the tap to the ON position.
•  Place the fuel hoes into an appropriate 

container or bottle.

•  Tilt the generator towards the fuel hose 

and allow all the fiel to drain.

Draining the oil.

•  Place a tray underneith ther oil sump 

screw.

•  Remove the sump screw
•  Tilt the generator towards yourself and 

allow all the oil to drain.

See our help and advice section for videos and guides on 
setting up, starting and maintaining your generator.

http://www.sgs-engineering.com/help-advice

WWW.SGS-ENGINEERING.COM
CALL FOR ASSISTANCE: 

01332 576 850

 


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PAGE 25

PAGE 24

SPG2200 WIRING DIAGRAM

WWW.SGS-ENGINEERING.COM
CALL FOR ASSISTANCE: 

01332 576 850

 


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PAGE 27

PAGE 26

SPG3000 WIRING DIAGRAM

WWW.SGS-ENGINEERING.COM
CALL FOR ASSISTANCE: 

01332 576 850

 


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PAGE 29

PAGE 28

SPG6500 WIRING DIAGRAM

WWW.SGS-ENGINEERING.COM
CALL FOR ASSISTANCE: 

01332 576 850

 


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EC Declaration of Conformity

This is an important document and should be retained

MANUFACTURER’S NAME:

TYPE OF EQUIPMENT:

PART NUMBER:

I, the undersigned, hereby declare that the equipment specified above con

-

forms to the above European Communities Directive(s) and Standard(s).

PLACE:

DATE:

(Signature)

Robert Wyatt

Company Secretary

Derby, UK

24th JUNE 2015

SGS Engineering (UK) Ltd

SGS Engineering (UK) Ltd

2 West Side Park

Raynesway

Derby, DE21 7AZ

Petrol Generator

SPG2200/SPG3000/SPG6500

2004/108/EC 

Electromagnetic Compatibility Directive

2006/42/EC 

Machinery Directive

2006/95/EC 

Low Voltage Equipment Directive

2000/14/EC 

Noise Emissions Directive (amended 2004/26/EC)

97/68/EC  

Emission of Gaseious Particulates (emended 2004/26/EC)

EN12601:2001, EN60204-1:2006, EN55012:2002+A1:2005, 
EN ISO 3744:1995, ISO 8528-10:1998

APPLICATION OF EC 

COUNCIL DIRECTIVES / STANDARD: