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Plus P-106A User Manual

Made by: Plus
Type: User Manual
Category: Banknote Counter
Pages: 14
Size: 0.34 MB

 

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340-4, DANGSAN-DONG 6KA, YOUNGDEUNGPO-KU, SEOUL, KOREA
TEL : +82-2-2679-4131~8         FAX : +82-2-2679-4114    
http://www.plus.co.kr      e-mail : plus

@

plus.co.kr

Copyright

2007 PLUS All Rights Reserved Printed in KOREA(Ver 1.2)

 


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1. FOREWORD

……………………………………………

4P

2. FEATURES

………………………………………………

4P

3. SPECIFICATION

…………………………………………

5P

4. APPEARANCE

…………………………………………

6P

5. OPERATION PANEL

……………………………………

8P

6. OPERATION

……………………………………………

11P

7. ERROR CODE 

…………………………………………

20P

8. TROUBLESHOOTING 

…………………………………

23P

9. SELF CLEANING

………………………………………

25P

C O N T E N T S

NOTE :

This equipment has been tested and found to comply with the limits for a Class A digital

device, pursuant to part 15 of the FCC  Rules. These limits are designed to provide reasonable

protection against harmful interference when the equipment is operated in a commercial

environment. This equipment generates, uses, and can radiate radio frequency energy and, if not

installed and used in accordance with the instruction manual, may cause harmful interference to

radio communications. Operation of this equipment in a residential area is likely to cause

harmful interference in which case the user will be required to correct the interference at his

own expense.

 


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4

5

Thank you for selecting a Plus Bank Note Counting  Machine. This manual has been

compiled to provide complete instructions for operating the machine.

Before starting, please read  the instructions thoroughly to familiarize yourself with all of

the machine functions.

1.

FOREWORD

3.

SPECIFICATIONS

Patented fan built-in dust removal system.

Operator-variable presetting from 1 to 999. Batch setting is programmable

through the 10 digit numeric keypad.

Enhanced self diagnostics.

Stops and sounds alarm for the possible errors 

(

double, short, chain, half

.

)

Optional Ultra-Violet or dual UV and Magnetic counterfeit Detection.

Optional size check detection & Customer Display.

Dust collector for efficient dust removal.

2.

FEATURES

Three selectable speeds : 800, 1000, 1200 notes/min 

(

STANDARD

)

1000, 1200, 1500 notes/min 

(

OPTION

)

280mm

(

W

)

×

206mm

(

H

)

×

236mm

(

D

)

Approx.  5.3 kg

50mm

×

100mm~100mm

×

181mm, Thickness: 0.06mm~0.12mm

Roller friction type

300sheets(Optional:500sheets)

Free Voltage

(

AC 86V ~ 264V, 50/60Hz

)

200sheets

40W

Counting speed

Dimensions   

Weight

Size of countable note

Feed system

Hopper capacity

Stacker capacity

Power source 

Power consumption 

 


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6

7

4.

APPEARANCE

FUNCTION

NAME

No

Notes to be counted are placed in the Hopper.

HOPPER

Easily adjust the hopper plates to the different width size of banknotes

Used for carrying the machine.

Used for the proper adjustment of gab between paper feeding
rollers for smooth counting of various notes to have different paper
thickness.
To clear the possible errors 

(

half, chain, double

)

SELF CENTERING
HOPPER PLATES

HANDLE

PAPER THICKNESS
ADJUSTMENT  SCREW

Counted notes are stacked in this stacker.

Built-in dust removal system.

Main power on / off switch.

Connector for optional remote display.

User can easily remove the dust to be stacked on this dust collector.

STACKER

FAN

POWER SWITCH

REMOTE DISPLAY PULG

DUST COLLECTOR

 


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8

9

5.

OPERATION PANEL

Turn the power switch ON. The counter will display the following message. 

tst

good

it is self test function.

FUNCTION

NAME

No

The number of counted notes is displayed here.

Counter numerical display 

By pressing any number key, user can freely preset the number
to be counted.

This key is used to clear errors.

Used to stop or to restart the counting temporarily during
counting operation. 

Preset key 

Clear key

Restart key 

3 different counting speeds can be selected by simply pressing
this key. SPD 1 

(

High speed

)

, SPD 2 

(

Middle speed

)

, SPD 3 

(

Low

speed

)

.

Speed key

By pressing this key, the counting will be stopped in case a
counterfeit note is detected through the magnetic features.

Magnetic Detection key

(

OPTION

)

 


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11

10

FUNCTION

NAME

No

By pressing this key, the counting will be stopped in case a
counterfeit note is detected through UV features.

Ultra Violet Detection key

(

OPTION

)

When pressed, the machine will provide accumulative total of all
counted notes.

Use this key to place proper density level for two-sheet detection.
Proper adjustment of density level can ensure correct counting.

ADD key  

Density key

(

Double Detection

)

The selected batch number is displayed  here. 

Batch number display  

6.

OPERATION 

1

)

Switch on the power, located on the back of the unit.

2

)

Display will default to 100 for the batch, the lower right corner should read “O”

3

)

Adjust the hopper width

4

)

If bills are placed on the hopper, the bills will start counting automatically and it will stop  

when last bill has cleared the top of the machine.

During counting of the bills, if you press "S" key, counting will be stopped at 

this moment and if you press "S" key again, counting will be resumed.

5

)

You may choose to enable the “SD” or “UV” or “MD” detection features, before counthing

by pressing the appropriate button “SD” or “UV” or “MD” or you may enable all these

functions. 

(

OPTION

)

NOTE :

See page 8~10 for key descriptions, and functions

To detect the different sizes for both longer

(

length

)

and

shorter

(

width

)

sides of notes from the target note by size

comparison with accuracy.

SD key 

(

OPTION

)

 


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12

13

6

)

How to Sort bank notes

Precautions to insure proper settings for counting of bank notes  

Damp and/or badly damaged notes should  be avoided.  

Check that no foreign matter 

(

piece of paper, paper clip, dust, etc.

)

is mixed in the

bundle of notes.  

Folded or curled notes should be straightened before they are set on the hopper.

7

)

How to set test mode

Damp and/or badly 

damaged note

Curled note

Stack of notes mixed with a paper clip or

piece of paper 

Piece of paper

Folded note

Clip      

Test mode start

 


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15

14

How to select test mode

Push 

key for 2~3 seconds.

How to select each test mode

When test mode is on standby, set the objective test number on the panel by

pressing key no. 

①`

~

`⑨

.

How to finish test mode

Press the 

key.

t

S

t

t

E

S

t

8

)

Test mode

CONTENTS

ITEMS

Key No

Motor condition checking.

Motor ON/OFF.

Indicates sensor condition.

Motor is  switched ON or OFF every time.

Each sensor name will be
displayed in case the sensor
condition is abnormal status.

LED Display Example for Sensor
condition.  

t

-

2

t

-

2

r

u

n

S

t

o

P

,

Motor is operated continuously.

t

-

1

r

u

n

t

S

t

g

o

o

d

All Sensors are normal.

 


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17

16

CONTENTS

ITEMS

Key No

Indicates sensor condition.

Abnormal status of start & End sensor.

t

-

3

t

-

3

S

t

r

E

n

d

,

Abnormal status of Left & Right sensor.

t

-

3

t

-

3

L

E

F

t

r

H

t

,

Abnormal status of encoder sensor.

t

-

3

E

n

c

o

CONTENTS

ITEMS

Key No

Indicates total number of
passed notes.

Indicates production
date.

Indicates serial Number.

r

E

c

r

E

c

0

0

0

1

6

0

0

2

,

P

r

o

P

r

o

2

0

0

3

0

7

2

2

,

S

E

r

S

E

r

0

0

0

0

2

7

3

6

,

Program version

indication

Indicates the Program version.

U

E

r

u

-

1

5

 


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18

19

9

)

User mode

Push 

key for 2~3 seconds to enter into user mode. When user mode is on standby,

set the objective setting number,  

①`

or

`②

on the panel.

CONTENTS

ITEMS

Key No

Setting automatic start 
on/off

Setting buzzer sound 
level

Adjustable the buzzer sound level in the range 
of high, low, mute with pressing this key.

b

E

L

b

E

L

L

o

o

n

,

CONTENTS

ITEMS

Key No

Setting buzzer sound 
level

b

E

L

o

F

F

Automatic Counting

Manual Counting

S

t

r

A

u

t

o

S

t

r

n

n

A

n

,

 


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20

21

PROCEDURE FOR REMOVING 

THE CAUSE OF ERROR

DISPLAY

No

Check the encoder sensor or Encoder Wheel.

Check the gab between feeding Rollers on the
hopper position and adjust the gab with
thickness adjustment screw to feed the notes
smoothly. Change the density level.

Remove suspected note.  

Remove suspected note.  

Remove suspected note.  

Turn off the power and clean each sensor with
enclosed brush or remove something to be
stuck on the sensor

SH

db

Sd

(

OPTION

)

FC

(

OPTION

)

CF

(

OPTION

)

Str ~ Enco

TYPE OF

ERROR

Short note

Double

detection

error

Different

denomination

FAULT CASH

Counterfeit

Failure of

SENSOR

(

S

)

CAUSE OF

ERROR

Thickness gab or
density level is not
proper

A suspected different
denomination
note was detected

(

Sd detection

)

A suspected
counterfeit note
was detected.

(

UV detection

)

A suspected
counterfeit note
was detected.

(

MD detection

)

Sensor is dirty or
something is stuck
on the sensor

7.

ERROR CODES

PROCEDURE FOR REMOVING 

THE CAUSE OF ERROR

DISPLAY

No

1. Remove notes placed in the hopper and / or

stacker. 

2. Open the upper part of the hopper and remove

the jammed note

(

s

)

.  

3. Restart counting operation after clearing the

error by 

key.

4. Check the gab between feeding Rollers on the

hopper position and adjust the gab with
thickness adjustment screw to feed the notes
smoothly.

JAn

TYPE OF

ERROR

Jam

CAUSE OF

ERROR

Note is jammed in
the machine.

When an error occurs, error code will be displayed. Confirm  the problem indicated by the error

code and try to remove the error  according to  the  following procedures.

Remove all the notes from the hopper.
Check the gab between feeding Rollers on the
hopper position and adjust the gab with thickness
adjustment screw to feed the notes smoothly.

HF

CHn

Half note

Chained note

Abnormal note is
mixed in the bundle of
notes to be counted.

 


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CAUSE AND TROUBLESSHOOTING

TROUBLES

No

1

)

The power supply cable is not inserted fully.

2

)

The fuse has blown. Replace it. If trouble continues after the
replacement, there is an interal problem in the machine.   

3

)

Contact your nearest CDMservice center.

Power is not turned on
even if the power
switch is turned  on.

1

)

Hopper guides are not positioned properly. 

2

)

Notes are not in a good condition.  

3

)

Notes are not placed properly in the hopper.  

4

)

The gap is too narrow. Turn the paper thickness adjustment screw to
the direction of 

ccllo

occk

kw

wiis

se

e to w

wiid

de

en

n the gap a little.  

5

)

The gap is too wide. Turn the paper thickness adjustment screw to
the direction of cco

ou

un

ntte

errccllo

occk

kw

wiis

se

e to n

na

arrrro

ow

w the gap a little.  

6

)

The surface of the feeding drum or rollers is dirty. 

(

Clean the

surface

)

Note feeding is not
carried out smoothly. 

Notes are fed
intermittently.

Chain, double errors
occur frequently.
2 or 3 notes are  
caught at  a time.

8.

TROUBLESHOOTING

If a problem occurs, please check the following “Troubleshooting Guide”. By taking the  corrective

measures suggested, you will be able to resolve  the problem. If the problem is persisted, please

contact your nearest CDM service center.

23

22

Note 1.

Note 2.

CAUTION

Sensors are used for the counting system in this machine. As these sensors
are of optical construction, the system may cause miscounting  if dust or dirt
are stuck on the sensors. 

Clean the sensors with enclosed brush.

Pieces of paper, dust and / or trash etc. accumulated in the hopper and / or
stacker may be taken into the  machine: this may cause malfunctioning of the
machine. 

Clean the hopper and stacker in the same way as  above. 

1

)

Before the hopper is opened, make sure to turn off the power switch.

2

)

Clean the machine after turning off the power.    

3

)

Do not  use chemicals for cleaning the machine.

 


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24

25

9.

SELF CLEANING

1) Dust collector

The dust arose from the counting operation will be gathered in this dust collector and user can

remove the dust easily with the simple disassembling of this device.

2) Cleaning method

Before cleaning, power off completely.

Disassemble the dust collector.

Clean the inside of the dust collector, Fan, cover and so on with the brush.

When the cleaning is over, Please assemble the dust collector.

CAUSE AND TROUBLESSHOOTING

TROUBLES

No

1

)

Same as above No 

2

)

Stacker vane is bent or folded.  

2

Notes are not arranged
properly in  the stacker.

1

)

See No 

of Error Codes on page 21

2

)

Check No 

of this troubleshooting guide

2

5

Double errors occur frequently.

1

)

Foreign material is stuck on the feeding drum or rear guide.

(

Remove clips,  adhesive tape, etc.

)

Abnormal sound during
counting.

1

)

Some  notes are left in the stacker

2

)

When operation is stopped due to an error, remove notes
from stacker and press 

key.

1

)

Press  the 

key or  turn on and off  the power switch to see

the condition of the machine. 

2

)

See No 

of Error Codes on page 21

3

)

Contact your nearest CDM service center.

9

Counting does not start
automatically when notes are
placed on the hopper.

The following error code is
displayed on the  LED display.

Str : Start Sensor Error
LEft : LEET Sensor Error
rHt : RIGHT Sensor Error
End : END Sensor Error  
Enco : Encoder Sensor Error

 


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