Full Text Searchable PDF User Manual
Original Instructions
Original written in UK English
Original Instructions
Original Instructions
2
3
EN
4
5
MACHINE SPECIFICATION
IMPORTANT
MACHINE
METRIC
Motor (UK/EU) 220-240v ~ 50/60Hz
2000W (S6 25%)
Table Dimensions
642 x 938mm
Riving Knife Thickness
1.8mm
Speed No Load
5000min
-1
Weight
20.25kg
CUTTING CAPACITY
METRIC
Maximum depth of cut at 90°
85mm
Maximum depth of cut at 45°
65mm
Rip Capacity - Right Of The Blade
410mm
BLADE
METRIC
Diameter
255mm
Bore
25.4mm
Number of Teeth
24
Kerf
2mm
(1.7)
VIBRATION
WARNING: When using this machine the
operator can be exposed to high levels
of vibration transmitted to the hand and
arm. It is possible that the operator could
develop”Vibration white finger disease”
(
Raynaud syndrome). This condition
can reduce the sensitivity of the hand
to temperature as well as producing
general numbness. Prolonged or regular
users of this machine should monitor
The condition of their hands and fingers
closely. If any of the symptoms become
evident, seek immediate medical advice.
t
The measurement and assessment of
human exposure to hand-transmitted
vibration in the workplace is given in:
BS EN ISO 5349-1:2001 and
BS EN ISO 5349-2:2002
t.BOZ
factors can
the actual
vibration level during operation e.g. the
work surfaces condition and orientation
and the type and condition of the machine
being used. Before each use, such factors
should be assessed, and where possible
appropriate working practices adopted.
Managing these factors can help reduce
Handling
t)BOMFUIFNBDIJOFXJUIDBSF
allowing the machine to do the work.
t"WPJEVTJOH
excessive physical
on any of the machines controls.
t$POTJEFSZPVSTFDVSJUZ
and stability,
and the orientation of the machine
during use.
Work Surface
t
Consider the work surface
material;
its condition, density, strength,
rigidity and orientation.
WARNING
:
The vibration emission during
the declared total value depending on the
ways in which the tool is used. The need
to identify safety measures and to protect
the operator are based on an estimation
of exposure in the actual conditions of use
(taking account of all parts of the operating
cycle, such as the times the tool is switched
trigger time).
(1.8)
LABELS & SYMBOLS
WARNING:
Do not operate this machine if
warning and/or instruction labels are missing
or damaged. Contact Evolution Power Tools
for replacement labels.
Note:
"
ll or some of the symbols on the
next page may appear in the manual or
on the product.
For your own safety, please read these operating and safety
instructions carefully and completely
6
7
(1.9)
Symbol
Description
V
Volts
A
Amperes
Hz
Hertz
min
-1
Speed
~
Alternating Current
no
No Load Speed
Wear Safety Goggles
Wear Ear Protection
Wear Dust Protection
Do Not Touch,
Keep hands away
Read Instructions
CE Certification
EAC Certification
Triman - Waste Collection
& Recycling
Waste Electrical &
Electronic Equipment
Warning
Double Insulated
(1.10)
INTENDED USE OF
THIS POWER TOOL
WARNING:
This product is a table saw and
has been designed to be used with wood
wood blade.
(Max Thickness 85mm)
(1.11)
PROHIBITED USE OF
THIS POWER TOOL
WARNING:
This product is a table saw and must
any way, or used to power any other equipment
or drive any other accessories other than those
mentioned in this Instruction Manual.
(1.13)
WARNING:
This machine is not intended for use
by persons (including children) with reduced
physical, sensory or mental capabilities, or lack
of experience and knowledge, unless they
have been given supervision or instruction
concerning the safe use of the machine by a
person responsible for their safety and who is
competent in its safe use.
Children should be supervised to ensure
that they do not have access to, and are not
allowed to play with this machine.
SAFETY PRECAUTIONS
(1.14)
ELECTRICAL SAFETY
plug and mains lead for the designated market. If
the supply cord is damaged, it must be replaced
with a special cord or assembly available from
the manufacturers or its service agent.
(1.15)
OUTDOOR USE
WARNING:
For your protection, if this tool is
to be used outdoors, it should not be exposed
to rain, or used in damp locations. Do not place
the tool on damp surfaces. Use a clean, dry
workbench if available. For added protection
use a residual current device (R.C.D.) that will
interrupt the supply if the leakage current to
earth exceeds 30mA for 30ms. Always check
the operation of the residual current device
(R.C.D.) before using the machine.
If an extension cable is required it must be a
suitable type for use outdoors and so labelled.
The manufacturers instructions should be
followed when using an extension cable.
(2.1)
POWER TOOL GENERAL
SAFETY INSTRUCTIONS
(These General Power Tool Safety Instructions
EN 61029-1:2009)
WARNING: Read all safety warnings and
instructions.
Failure to follow the warnings
and instructions may result in electric shock,
Save all warnings and instructions for
future reference.
The term “power tool” in the warnings refers
to your mains-operated (corded) power tool
or battery-operated (cordless) power tool.
(2.2)
1) General Power Tool Safety Warnings
[Work area safety]
a) Keep work area clean and well lit.
Cluttered or dark areas invite accidents.
b)
Do not operate power tools in
explosive atmospheres, such as in the
dust.
Power tools create sparks which may
ignite the dust or fumes.
c) Keep children and bystanders away
while operating power tool.
Distractions
can cause you to lose control.
(2.3)
2) General Power Tool Safety Warnings
[Electrical Safety]
a) Power tool plugs must match the
outlet. Never modify the plug in any
way. Do not use any adapter plugs
with earthed (grounded) power tools.
reduce the risk of electric shock.
b) Avoid body contact with earthed
or grounded surfaces, such as pipes,
radiators, ranges and refrigerators.
There is an increased risk of electric shock
if your body is earthed or grounded.
c) Do not expose power tools to rain or
wet conditions.
Water entering a power tool
will increase the risk of electric shock.
d) Do not abuse the cord. Never use the
cord for carrying, pulling or unplugging
the power tool. Keep cord away from
heat, oil, sharp edges or moving parts.
Damaged or entangled cords increase the
risk of electric shock.
e) When operating a power tool
outdoors, use an extension cord suitable
for outdoor use.
Use of a cord suitable for
outdoor use reduces the risk of electric shock.
f) If operating a power tool in a damp
location is unavoidable, use a residual
8
9
current device (RCD) protected supply.
Use of an RCD reduces the risk of electric shock.
(2.4)
3) General Power Tool Safety Warnings
[Personal Safety].
a) Stay alert, watch what you are doing
and use common sense when operating a
power tool. Do not use a power tool while
drugs, alcohol or medication.
A moment
of inattention while operating power tools
may result in serious personal injury.
b) Use personal protective equipment.
Always wear eye protection.
Protective
equipment such as dust masks, non-skid
safety shoes, hard hat or hearing protection
used for appropriate conditions will reduce
personal injuries.
c) Prevent unintentional starting. Ensure
connecting to power source and or
battery pack, picking up or carrying the
tool.
on the switch or energising the power tools
that have the switch on invites accidents.
d) Remove any adjusting key or wrench
before turning the power tool on.
A wrench or key left attached to a rotating part
of a power tool may result in personal injury.
e) Do not overreach. Keep proper
footing and balance at all times.
This enables better control of the power
tool in unexpected situations.
f) Dress properly. Do not wear loose
clothing or jewellery. Keep your hair,
clothing and gloves away from moving
parts.
Loose clothes, jewellery or long hair
can be caught in moving parts.
g) If devices are provided for the
connection of dust extraction and
collection facilities, ensure that these are
connected and properly used.
Use of dust
collection can reduce dust-related hazards.
(2.5)
4) General Power Tool Safety Warnings
[Power tool use and care].
a) Do not force the power tool. Use the
correct power tool for your application.
The correct power tool will do the job better
and safer at a rate for which it was designed.
b) Do not use the power tool if the switch
Any power tool
that cannot be controlled with the switch is
dangerous and must be repaired.
c) Disconnect the power tool from the
power source and/or battery pack from
the power tool before making any
adjustments, changing accessories,
or storing power tools.
Such preventative
safety measures reduce the risk of starting
the power
tool accidentally.
d) Store idle power tools out of the reach
of children and do not allow persons
unfamiliar with the power tool or these
instructions to operate the power tool.
Power tools are dangerous in the hands of
untrained users.
e) Maintain power tools. Check for
misalignment or binding of moving
parts, breakage of moving parts and
the power tools operation. If damaged,
have the power tool repaired before
use.
Many accidents are caused by poorly
maintained power tools.
f) Keep cutting tools sharp and clean.
Properly maintained cutting tools with sharp
cutting edges are less likely to bind and are
easier to control.
g) Use the power tool, accessories and
tool bits etc. in accordance with these
instructions, taking into account the
working conditions and the work to
be performed.
Use of the power tool for
could result in a hazardous situation.
(2.6)
5) General Power Tool Safety Warnings
[Service]
a) Have your power tool serviced by
identical replacement parts.
This will
ensure that the safety of the power tool is
maintained.
(2.7)
HEALTH ADVICE
WARNING:
When using this machine, dust
particles may be produced. In some instances,
depending on the materials you are working
with, this dust can be particularly harmful.
If you suspect that paint on the surface
of material you wish to cut contains lead,
seek professional advice. Lead based paints
should only be removed by a professional
and you should not attempt to remove it
yourself. Once the dust has been deposited
on surfaces, hand to mouth contact can result
in the ingestion of lead. Exposure to even
low levels of lead can cause irreversible brain
and nervous system damage. The young and
unborn children are particularly vulnerable.
You are advised to consider the risks
associated with the materials you are working
with and to reduce the risk of exposure.
As some materials can produce dust that may
be hazardous to your health, we recommend
the use of an approved face mask with
You should always:
t8PSLJO
well-ventilated area
such as dust masks that are specially
(2.8)
WARNING:
The operation of any power tool
can result in foreign objects being thrown
towards your eyes, which could result in
severe eye damage. Before beginning power
tool operation, always wear safety goggles
or safety glasses with side shield or a full face
shield where necessary.
ADDITIONAL SAFETY
INSTRUCTIONS - TABLE SAWS
WARNING: Before using your table saw it
is important that you read and understand
these safety rules. Failure to follow these
rules could result in serious injury to the
operator or damage to the table saw.
t
Do not use saw blades which are
damaged or deformed.
t
Replace the table insert/access plate
if worn.
t
Use only blades as recommended in this
manual, which conform to EN 847-1.
When changing a saw blade ensure that the
width of the groove (kerf) cut by the blade
is slightly greater than the thickness of the
riving knife. Also the thickness of the blade
body must not be greater than the thickness
of the riving knife.
t
Take care that the selection of the
saw blade is suitable for the material
to be cut.
t
Wear
suitable
personal
protective
equipment when necessary.
This could include:
t
Saw blades should be carried in a
holder whenever practicable.
t
Never perform any operation
freehand.
This means using only your
hands to support or guide the workpiece.
Always use either the fence or mitre gauge
to position and guide the work.
WARNING:
Freehand cutting is a major cause
of accidents and should not be attempted.
t8PSLXJUIBQQSPWFETBGFUZFRVJQNFOU
t)FBSJOHQSPUFDUJPOUPSFEVDFUIFSJTLPG
induced hearing loss.
t3FTQJSBUPSZQSPUFDUJPOUPSFEVDFUIFSJTL
of inhalation of harmful dust.
t8FBSJOHHMPWFTXIFOIBOEMJOHTBXCMBEFT
of rough material
10
11
t
Never attempt to free a stalled blade
prevent damage to the motor.
t
Provide adequate support for long or
wide workpieces.
t
Avoid awkward operations and hand
positions where a slip could cause your
hand to move into the blade.
t
Always use the blade guard.
The blade
guard must always be used in every operation.
t
Against the mitre
gauge or rip fence.
t
Always use a push stick.
Especially when
rip cutting narrow stock.
t
Keep
guards
in
place
and in working
order
. Always ensure that the riving knife
riving knife regularly and replace it if it is
worn. Use only the riving knife as this is a
dedicated component for this machine.
t
Remove adjusting keys and wrenches.
Form the habit of checking to see that keys
and adjusting wrenches are removed from
the machine before turning it on.
t
Do not use in a dangerous
environment.
Do not use power tools in
damp or wet locations, or expose them to
rain. Keep work area well lit. Keep the area
well ventilated.
t
Keep
children
away.
All children and
visitors should be kept at a safe distance
from the work area.
t
Do not use High Speed Steel (HSS)
blades.
Ensure that the correct blade is
selected for the material being cut.
t
The push stick or push block should
always be stored with the machine
when not in use.
t
Connect the saw to a dust collection
device when sawing wood.
The operator
should be informed of the factors that
exposure to dust e.g. type of
material being cut and the importance of
local extraction (capture or source) and the
t
Use proper extension cord.
Make sure
any extension cord is in good condition.
When using an extension cord, be sure to
use one heavy enough to carry the current
your machine will draw. An undersized cord
will cause a drop in line voltage resulting in
loss of power and possible overheating.
t
Always use safety glasses.
Also use a
face or dust mask if the cutting operation is
dusty. Everyday eyeglasses only have impact
resistant lenses, they are NOT safety glasses.
t
Maintain
tools with care.
Keep tools
sharp and clean for best and safest
performance. Follow instructions for
lubricating and changing accessories.
t
Disconnect from the power supply
before servicing, cleaning and/or when
changing accessories, such as blades.
t
Use
recommended
accessories.
Only use the accessories alone with tool.
t
Check for damaged parts.
Before further
use of the tool, a guard or other part that is
damaged should be carefully checked to
determine that it will operate properly and
perform its intended function - check for
alignment of moving parts, binding of moving
parts, breakage of parts, mounting, and any
A guard or other part that is damaged should
be properly repaired or replaced.
t
Keep hands out of the path of the
saw blade.
t
Never reach around the saw blade.
t
blade to stop before making any
fence adjustments.
t
Never pull or carry the tool by the
power cord.
Carrying or pulling the tool by
the power cord could cause damage to the
insulation or the wire connections resulting
t
When transporting the machine use
a transportation device.
Never use the
guards for handling or transportation.
t
During transportation the upper part
of the saw blade must be lowered fully
and covered by the guard.
t
All operators using this machine must
read the instructions and familiarize
themselves with the machines workings.
t
Never leave the saw running and
unattended.
Do not leave the saw until
the saw has been switched OFF, and the
blade has come to a complete halt.
(4.1)
GETTING STARTED
UNPACKING
Caution:
This packaging contains sharp
objects. Take care when unpacking.
Remove the machine, together with the
accessories supplied from the packaging.
Check carefully to ensure that the machine
is in good condition and account for all the
accessories listed in this manual. Also make
sure that all the accessories are complete.
If any parts are found to be missing,
the machine and its accessories should be
returned together in their original packaging
to the retailer. Do not throw the packaging
away; keep it safe throughout the guarantee
period. Dispose of the packaging in an
environmentally responsible manner.
Recycle if possible. Do not let children
play with empty plastic bags due to the
(4.2)
ITEMS SUPPLIED
Description
Quantity
Instruction Manual
1
Blade (fitted to machine)
1
Table Extensions
Table Extension Support Struts
4
Leg Set (4 corner Legs)
1 Set
Cross Braces
4
Rubber Feet
4
Blade Guard with
1
Dust Extraction Hose
1
Mitre Gauge
1
Adjustable Rip Fence
1
Push Stick
1
Fence Rail (2 piece)
1
Fence Rail Joining Tongue
1
Blade Changing Spanners (2pc)
1 Set
12
13
EN
MACHINE OVERVIEW
10
3
2
5
10
8
7
13
12
9
11
1
4
1. ON/OFF SWITCH
2. RIVING KNIFE
3. BLADE GUARD
4. BLADE
5. BEVEL
LOCKING
KNOB
6. RISE AND FALL/BEVEL ADJUSTMENT
HAND
WHEEL
7. RIP FENCE SCALE MAGNIFIER
8. RIP FENCE LOCKING HANDLE
9. PUSH
STICK
10. RIP FENCE
11. REAR CANTILEVER BRACES
12. ANGLE ADJUSTMENT KNOB
13. SLIDING MITRE FENCE
A.
x 4
B.
x
2
C.
x
2
D.
REAR CANTILEVER BRACES
x 2
E.
RUBBER FEET
x 4
F.
SIDE TABLE EXTENSION PANELS
x 2
G.
SIDE TABLE SUPPORT STRUTS
x 4
H.
BLADE GUARD
x 1
x
1
J.
RIP FENCE
x 1
K.
MITRE GAUGE
x 1
L.
FENCE RAIL
2 pieces
M.
FENCE RAIL JOINING TONGUE
x 1
N.
HEX HEADED SCREW
x 28
O.
WASHER x
28
P.
SPRING WASHER
x 28
Q.
x
28
R.
x
7
S.
x
7
WHAT’S IN THE BOX
H
J
N
O
P
Q
R
S
A
E
B
C
D
K
F
G
M
L
6
1
K
14
15
EN
ASSEMBLY
Note:
This process can be considerably aided by studying
the images of an assembled machine as found on the machine
overview page.
THE STAND
Four corner legs
(A)
(stamped
A
) and four cross-braces
(B+C)
comprise the main stand components.
Four cross-braces are supplied
(Fig 1).
The cross-braces
stamped with the letter
B
are for the front and rear of the
machine stand. The cross-braces stamped with the letter
C
are for the right and left hand sides of the machine stand.
Identify all the parts before proceeding with the assembly.
Note:
The rubber feet
(E)
(A)
,
and are attached to the end of the leg opposite to the stamped
letter
A
(this is the top of the leg)
on a secure, clean work-surface or workbench with the table
top on the work-surface.
(Fig. 2)
Note
: A large clean cloth positioned on the work-surface
would help protect the table top from accidental damage.
associated washers from the corners of the machines main
body
(Fig. 3)
.
(A)
to the main body of the machine
using the previously removed hex headed screws. Do not
be careful to ensure that the rectangular boss moulded into
the machines body engages with the rectangular slot found
in the top of the legs
(Fig. 4)
(B)
across the front and
(N)
,
washers
(O)
, spring washers
(P)
and nuts
(Q)
provided.
Note:
The cross-braces should be positioned to the inside
of the stand with the sloping ends of the braces echoing
the splay of the attached legs. Ensure that the screws
(N)
are
inserted from the outside of the stand with the plain washer
(O)
,
spring washer
(P)
and nut
(Q)
positioned to the inside of the stand.
Again only hand-tighten these screws at this stage.
(C)
to the corner legs
(Fig. 5)
in the same manner as the front and rear cross-braces
were attached.
Note:
The machine can now be lifted from the
work-surface/workbench.
WARNING:
This machine is heavy. Enlist competent help
when lifting this machine from the workbench.
secure
(Fig. 6)
(D)
of the machine stand
(Fig. 7).
Note:
These cantilever
braces provide extra security and
stability when the machine is in use.
ATTACHING THE TABLE EXTENSIONS
Note:
The pressed steel table extension panels
(F)
are not
Each table extension attaches to the main table of the machine
using two hex headed machine screws
(N)
, washer
(O)
, spring
washer
(P)
and nut
(Q)
. The holes for the screws to pass through
in the table extension panels are positioned to the very front
(Fig. 8)
Insert the hex headed
machine screws and attach the table extension panels to the
main table using the hex headed screws
(N)
and nuts
(O)
etc.
Note:
The support struts
(G)
should be attached to the
support strut to the inside the panel. Use the two inner holes
of the four that are provided. It is also good practice, in this
application, to use a large washer
(P)
underneath the head of
the hex headed machine screw
(N)
, as well as underneath the
fastening nut
(Q)
.
The other end of the support strut attaches to the top of its
accompanying corner leg.
of the corner leg.
16
17
t
Insert the machine
screw through the end of the support strut
(Fig. 9)
Use a straight edge or similar placed across the table and
the extension panel to check the alignment. The extension
panels should be exactly level with and
to the main
table of the machine.
Note:
The support struts and the extension panels are
provided with elongated slotted holes. These facilitate slight
adjustment and realignment of components as necessary.
t
Final micro adjustmnet
and alignment of the table extensions
is possible by repositioning the relevant components using
the
provided by the slotted holes.
t
When exact alignment
of all of the components is achieved
THE FENCE RAIL
Note:
The fence rail is supplied in two pieces
(L)
which slot
together. The plastic connecting tongue
(M)
should be
inserted into the rectangular voids in the two extrusions
to bridge both parts of the Fence Rail.
(Fig. 10)
t
Attach the seven
coach bolts
(R)
within the seven holes of
the machine (two in each extension and three in the main
aluminium table) using washers
(O)
and ø6mm nuts
(S)
.
Hand tighten only.
(Fig. 11)
t
Slide the fence rail over the seven protruding bolt heads
(Fig. 12)
until the fence rail is central across the front of
the machine and fully tighten the bolts.
ADJUSTMENT
WARNING:
The machine must not be connected to the mains
supply when carrying out the following procedure(s).
Note:
The fence rail needs to be positioned correctly for the
scale to read accurately. Even when correctly adjusted the scale
should always be regarded as a useful cutting guide. The scale
does not supplant the need for accurate marking out.
t-PDBUFUIFSJQGFOD
e
(J)
in the fence rail to the RH side of
the blade.
t3BJTFUIFTBXCMBEF
(refer to OPERATION RAISING/
LOWERING THE BLADE on page 19)
.
t4MJEFUIFSJQGFODF
along the fence rail until it rests against
the raised saw blade.
t-PPLUISPVHI
the rip fence
t-PPTFOTMJHIUMZ
the seven coach bolts
(R)
which hold the
fence rail to the machine.
t
Gently move the fence rail to the right or left until the ‘0’
position on the scale coincides with the datum line in the
(Fig. 13)
t$IFDLBOEXIFO
that calibration has been
achieved, tighten the seven fence rail nuts
(S)
securely.
t-PXFSUIFCMBEF
Note:
The rip fence simply slots into the fence rail, and can be
locked into position anywhere along the rails length, and at either
side of the machine by pressing the locking lever downwards.
CHECKING/ADJUSTING THE RIP FENCE
When the fence rail and rip fence have been attached to the
machine, the rip fence should be checked to ensure that it lies
parallel to the blade.
t3BJTFUIFCMBEF
to its full height.
t3FTUBTUSBJHIUFEHF
or similar against the blade.
t#SJOHUIFSJQGFODF
up to the straight
edge and check
for parallelism.
t
If adjustment is needed, gain access to the two socket
headed screws through the two holes in the carrier.
(Fig. 14)
t-PPTFOUIFTFTDSFXT
using the correct sized hex key,
and adjust the fence as required.
t5JHIUFOBOESFDIFDL
the rip fence when correct alignment
has been achieved.
SLIDING MITRE GAUGE
Note:
The sliding mitre gauge
(K)
‘T’ slots in the machine table.
The adjustable faceplate is held in the protractor base
of the mitre gauge by two machine screws and thumb nuts.
It must loosen the two screws when needs to adjust the face
plate position
(Fig. 16)
,after adjustment then tighten the
screws.
It allows the mitre gauge angle to be adjusted. Use the
protractor scale and pointer and set the gauge to the desired
angle. Tighten the vertical handle when the required angle
has been selected.
Fig. 13
Fig. 15
Fig. 14
Fig. 16
Fig. 9
Fig. 10
Fig. 11
Fig. 12
18
19
EN
TOP BLADE GUARD
The top blade guard
(H)
(Fig. 18)
(sometimes referred to as
knife. The ‘split’ line along the top of the guard indicates the
centre line of the saw blade below. Graphics on the guard
further reinforce the cutting line of the saw blade.
WARNING:
The top blade guard
to the
machines riving knife.
WARNING:
The machine must be disconnected from the
mains supply when installing the blade guard.
t3BJTFUIFCMBEF
to its full height to fully reveal the riving
knife.
(Fig. 19)
t5IFHVBSETMPDBUJOH
pin should be positioned through the
hole machined in the top edge of the riving knife
(Fig. 20).
guard.
Note:
To adjust to the thickness of the material being cut, the
blade guard must pivot up and down easily and smoothly, so
do not over-tighten this wing nut
.
t$IFDLUIFPQFSBUJPO
of the blade guard. Ensure that it is
as the crown.
t-PXFSUIFCMBEF
a little and recheck that the blade guard
operation.
t8IFOTBUJTmFE
that the blade guard works throughout
the blades height adjustment range, check that the guard
works equally well with the blade set to a bevel angle.
t$IFDLUIBUXIFO
the blade is fully lowered, the blade guard
is in contact with the table top.
Note:
The top blade guard is equipped with a dust extraction
port
(Fig.21).
t$POOFDUUIFTVQQMJFE
dust extraction hose to the top blade
t$POOFDUUIFPUIFS
end of the hose to the 2 way connector
found to the rear of the machines main body.
(Fig. 22)
Note:
The ‘free’ port of the 2 way connector can be used to
attach a workshop dust extraction machine to this Evolution
machine. If such a machine is connected to this Table Saw
follow the Instructions provided by the supplier/manufacturer
of the dust extraction equipment.
Use of such equipment will ensure that the workplace is kept
clean and tidy, and that dust is kept to a minimum.
OPERATION
ON/OFF SAFETY SWITCH
WARNING:
Before operating the switch make sure that the
blade guard is correctly installed and operating properly.
Fig. 23)
t1VTIUIFA0/
button to start the machine.
t1VTIUIFA0''
button to stop the machine.
WARNING:
/
ever start the machine until all safety checks and
procedures have been carried out.
RAISING/LOWERING THE BLADE
WARNING:
0
nly make adjustments to the machine when the
machine is switched
0''
and the blade is stationary.
Note:
This machine is equipped with a dual function
hand- wheel
(Fig. 24)
in its ‘normal’ (outer) position this
hand-wheel is used to raise or lower the blade.
Fig. 21
Fig. 22
Fig. 23
Fig. 24
Fig. 18
Fig. 19
Fig. 20
t5IFNBDIJOFIBWFPWFSMPBEQSPUFDUJPOGVDUJPOXIFOMPBEFYDFFE
the rated load too much, the machine will turn off automatically ,
1SFTTUIFCPUUPOPGPWFSMPBEQSPUFDUPSUIFOQVTIUIFA0/CVUUJPO
to restart the machine
20
21
When the hand-wheel is pushed in against its bias spring a
cog engages with a curved toothed rack incorporated into the
machines main body. This allows the hand-wheel to be used to
adjust the tilt/bevel angle of the blade
To raise or lower the blade:
t
Ensure that the
hand-wheel is in the ‘normal’ (outer) position.
t
Turn the hand-wheel
clockwise to raise the blade.
t
Turn counter clockwise to lower the blade.
Note:
When the machine is not in use we recommend that the
blade is fully lowered into the machine and that the top guard
is lying
on the saw table.
(Fig. 25)
TILTING THE BLADE
The blade can be tilted by up to 45˚
to the left hand side.
To tilt the blade:
t
Loosen the tilt
locking knob
(Fig. 26)
t
Push in the dual
function hand-wheel and ensure that the
cog engages with the track.
t
Turn the hand-wheel to tilt the blade.
Note:
A protractor scale and pointer
(Fig. 27)
are readily
visible allowing the operator to quickly set the blade to the
desired angle.
t
When the desired angle has been achieved the tilt locking
knob should be tightened to secure the blade angle.
Note:
We recommend that when any tilt cutting operation is
concluded that the blade be returned to its normal (vertical)
setting and the tilt locking knob tightened.
RIP FENCE GUIDE
The rip fence
(J)
can be positioned either side of the blade and
is locked in position by using the locking handle.
t
Push down to
lock, and pull up to unlock. Do not use undue
force on the locking handle. Gently push down on the
handle with the palm of your hand until the handle ‘clicks’
into place.
Forwards and backwards adjustment of the rip fence faceplate
(
Fig. 28)
is possible. Loosen the two wing nuts and slide the
aluminium faceplate to the desired position. Tighten the wing
nuts securely.
Note:
We recommend that normally the rip fence faceplate be
adjusted so that the rear of the faceplate guide is ‘in line’ with
the rear of the blade where it emerges from the table.
(Fig. 29)
Note:
If the rip fence is used on the LH (left hand) side of the
blade, the aluminium faceplate will have to be repositioned
to the RH (right hand) side of the plastic carrier.
t
Loosen the two
wing nuts and slide the aluminium
faceplate from the plastic carrier.
t
Remove the dome
headed machine screws from the carrier.
t
Reposition the faceplate to the RH side of the carrier and
re-attach using the machine screws and the wing nuts.
Adjust as necessary.
the normal (RH) operating position.
THE DUAL READ SCALE
Note:
The rip fence guide incorporates a viewing window to
aid reading the measurement scale found on the fence rail.
(Fig. 30)
. The scale should be regarded as a useful guide. It is
not a substitute for careful and accurate ‘marking out’.
This machine has a dual read scale that shows the distance
from the blade to the rip fence through the viewing window.
This can be used to aid setting the cutting distance from the
blade to the rip fence. With the rip fence faceplate attached by
its shorter side, use the black scale to set the distance of the
rip fence. When the faceplate is attached by its longer side, use
the green scale.
MITRE GAUGE
Note:
The mitre gauge
(K)
(Fig. 31)
can be used on either side
of the table and runs in either of the two inverted 'T' slots in
the table top.
Carefully slide the mitre gauge into the required slot in the
table top.
Fig. 31
Fig. 25
Fig. 26
Fig. 27
Fig. 28
Fig. 29
Fig. 30
22
23
Adjust to the required angle. Turn the handle clockwise
to lock the mitre gauge at the chosen angle.
(Fig. 32)
Note:
The extruded aluminium faceplate of the mitre gauge
should be adjusted so that it passes close to, but does not
touch the blade or blade guard. Adjust the faceplate by
loosening the two wing nuts
(Fig. 33)
and slide the faceplate
to the required position. Securely tighten the wing nuts.
WARNING:
Conduct a ‘dry run’ with the machine
disconnected from the mains supply to ensure that the mitre
gauge does indeed slide passed the blade and blade guard
without any interference.
BASIC TABLE SAW OPERATIONS
WARNING:
Never attempt freehand cuts on this machine.
Always use the appropriate guide or fence to minimise the
possibility of the blade binding and/or kickback occurring.
We recommend that the saw blade protrudes through the
material to be cut by approximately 3mm.
(Fig. 34)
Adjust the
height of the blade accordingly.
WARNING:
This machine is
not suitable
for
cutting rebates
or
stopped grooves.
A workshop dust extraction machine can be connected to the
extraction port found at the rear of the machine if required.
CUTTING NARROW WORKPIECES
Fig. 36
Fig. 37
Fig. 38
Fig. 32
Fig. 33
Fig. 34
Longitudinal cutting (also known as slitting) is when you use the
saw to cut along the grain of the wood. Press one edge of the
workpiece against the parallel stop(10) while the flat side lies on
the saw table . The blade guard (H) must always be lowered over
the workpiece. When you make a longitudinal cut, never adopt a
working position that is in line with the cutting direction.
--Set the parallel stop (10) in accordance with the workpiece
height and the desired width.
-- Switch on the saw.
-- Place your hands (with fingers closed) flat on theworkpiece and
push the workpiece along the parallelstop (10) and into the
blade (3).
-- Guide at the side with your left or right hand (depending on the
position of the parallel stop) only as far as the front edge of the
saw blade guard (H).
19
H
10
3
Fig. 35
MAKE LONGITUDINAL CUTS (Fig. 35)
20
9
Be sure to use a push stick (9) when making longitudinal
cuts in workpieces smaller than 120 mm in width. A push
block is supplied with the saw! Replace a worn or damaged
push stick immediately.
t"EKVTUUIFQBSBMMFMTUPQUPUIFXJEUIPGXPSLQJFDFZPV
require
t'FFEJOUIFXPSLQJFDFXJUIUXPIBOET"MXBZTVTFUIF
push stick (9) in the area of the saw blade.
t"MXBZTQVTIUIFXPSLQJFDFUISPVHIUPUIFFOEPGUIF
splitter.
With short workpieces, use the push stick from the beginning.
Angular cuts must always be made using the parallel
stop .
-- Set the blade to the desired angle.
-- Set the parallel stop (10) in accordance with the workpiece
width and height.
-- Carry out the cut in accordance with the workpiece
width.
-- Slide the cross stop (7) into one of the grooves
(31a/b) in the table and adjust to the required angle.
If you also want to tilt the blade (3), use thegroove (31a)
which prevents your hand and the cross stop from making
contact with the blade guard.
-- Use the stop rail.
-- Press the workpiece firmly against the cross stop (7).
-- Switch on the saw.
-- Push the cross stop (7) and the workpiece toward the
blade in order to make the cut.
-- Important:
Always hold the guided part of the workpiece.
Never hold the part which is to be cut off.
-- Push the cross stop (7) forward until the workpiece is
cut all the way through.
-- Switch off the saw again. Do not remove the offcut
until the blade has stopped rotating.
10.3 Cutting particle boards
To prevent the cutting edges from cracking when working
ANGLE CUTTS
CROSS CUTS
Fig. 37
7
31a
31b
Fig. 38
Fig. 38
24
25
To set the rip fence for repetitive cross-cutting:
t
Set
the rip fence
at the required distance from the saw blade.
t
Adjust
and
align the back of the rip fence faceplate with the
front of the saw blade.
(Fig. 39)
for the material as it passes through the saw blade. It will allow
the cut material to move sideways away from the saw blade,
with little risk of any binding or kickback occurring.
Index and hold the material to be cut against the mitre gauge
faceplate and the also index the material gently against the
rip fence. Hold the material and mitre gauge securely with
your left hand. Gently push the workpiece through the saw.
Use a push stick, if necessary, in your right hand to guide the
workpiece on the RH side of the blade.
RIP CUTTING
Rip cutting is the process of cutting along the length of a piece
of material rather than across it.
Rip cutting should be done with the rip fence set at the desired
width from the saw blade and normally on the RH side of the
machines table.
(Fig 40)
The mitre gauge is not required for this operation, and should
WARNING:
Check that the rip fence is locked in position and is
parallel to the saw blade.
Check that the riving knife is properly aligned with the saw blade.
When ripping small section material a push stick should be
300mm
of the material past the
blade. A push stick should always be used when making cuts
of less than
300mm
.
(Fig 41)
Note:
When ripping long boards or large panels we
recommend the use of remote work-piece support(s)
to aid material handling.
Feed the work-piece through the saw keeping it indexed
against the rip fence. Use smooth, steady pressure and employ
a push stick when necessary.
When the ripping width is greater than 300mm, and with care,
both hands can be used to guide/feed the material through
the saw. The operators left hand will be to the LH side of the
saw blade. The operators right hand will be close to the rip
fence on the RH side of the sawblade.
WARNING:
The operators hands should
never
be in line with
the blade.
BEVEL RIPPING
Bevel ripping is cutting along the length of a work-piece with
the saw blade tilted at an angle.
When bevel ripping material 150mm or narrower use the
rip fence on the RH side of the blade only.
(Fig 42)
MAINTENANCE
WARNING:
Ensure that the machine is disconnected from the
mains supply before any maintenance tasks or adjustments
are attempted.
CHANGING THE BLADE
Note:
We recommend that the operator considers wearing
protective gloves when handling or changing the machines blade.
t
Disconnect
the machine from the power supply
t
Remove
the
top
blade
guard.
(refer to TOP BLADE GUARD
on page 18)
t
Remove the table
access plate by removing the countersunk
head screw from the front edge of the access plate.
(Fig. 43)
t
Lift the plate away and carefully store it and its
screw
for future use.
t
Raise the blade to its highest position.
t
Use two
the
blade changing spanners provided. One spanner
and thus prevent the arbor from rotating. The other
(Fig 44)
t
Remove the arbor
nut, the outer blade
and the blade.
t
Thoroughly clean any
debris from these parts and also from
the exposed motor arbor and inner blade
The inner
blade
can be left in situ.
t
Fit the new blade. Ensure that the teeth are facing to the
front of the saw
(Fig. 45),
and that the rotation arrow on
the blade is in conformism with the rotation arrow on the
motor housing.
t
Replace the outer
and nut and tighten securely with
Fig. 42
Fig. 43
Fig. 44
Fig. 45
Fig. 39
Fig. 40
Fig. 41
26
27
the spanners provided. Check that both blade
are in
contact with the blade.
t
Replace the table
access plate and its
screw.
t
Replace the top
blade guard.
CLEANING
After each use the machine should be cleaned. Remove all
sawdust, etc from the visible parts of the machine with a
workshop vacuum cleaner. A workshop dust extraction can
also be connected to the machine dust extraction port at the
rear of the machine. This should remove debris from the inside
of the machine. Never use solvents to clean plastic parts, as
solvents can damage them. Clean only with a soft damp cloth.
RIVING KNIFE
The riving knife is a very important component and comes
knife prevents the work from chattering and/or binding as it
passes through the blade. Inspect the riving knife at regular
intervals and if it is worn or damaged have it replaced with an
Note:
Use only a genuine
riving knife,
as this is a
dedicated component for this machine. Non genuine parts could
be dangerous. If in any doubt, please contact the helpline.
ADJUSTING THE RIVING KNIFE
The riving knife should be adjusted so that the teeth of the blade
are within 3-5mm of the edge of the riving knife
(Fig. 46)
.
To adjust the riving knife, remove the table insert as shown on
page 25
, raise the blade to its maximum height and loosen the
bolt securing the riving knife
(Fig. 47)
with the spanner supplied.
Adjust the riving knife to the correct distance of 3-5mm, ensuring
blade and re-tighten the bolt. Replace the table insert.
PUSH STICK
A plastic push stick
(Fig. 48)
is provided with the machine and
has its own dedicated storage bracket to the LH side of the
machines main body. When not in use store the push stick on
the machine.
(Fig. 49)
(6.4)
ENVIRONMENTAL PROTECTION
Waste electrical products should not be disposed of
with household waste. Please recycle where facilities exist.
Check with your local authority or retailer for recycling advice.
Fig. 48
Fig. 49
Fig. 46
3-5mm
Fig. 47