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Lexus PZ41B-X2620-00 Manual

PZ41B-X2622-00

Made by: Lexus
Type: Manual
Category: Automobile Accessories
Pages: 10
Size: 2.37 MB

 

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LEXUS 

NX 200t/300h 

2015 -  

CROSS BARS 

Preparation 

 

Page 1 of 10 pages 

Issue: C  01/05/2016 

Part Number:  PZ41B-X2620-00 
 PZ41B-X2622-00 

Kit Contents 

(see next page for description)

 

Item # 

Quantity Reqd.  Description 

1 1 

Front 

cross 

bar 

Rear cross bar 

Cross bar rubber trim 

4 4 

Key 

5 2 

3-hole 

3M 

film 

6 2 

2-hole 

3M 

film 

 

 

 

Hardware Bag Contents 

Item # 

Quantity Reqd.  Description 

 

 

 

Additional Items Required For Installation 

Item # 

Quantity Reqd.  Description 

 

 

 

Conflicts 

 

Recommended Tools 

Personal & Vehicle 
Protection 

Notes 

Blankets 

Protect the roof 

 

 

 

 

Special Tools 

Notes 

Non-intrusive Infrared Temp 
Probe/Gun 

 

 

 

 

 

Installation Tools 

Notes 

Scissors  
 

 

 

 

Special Chemicals 

Notes 

Cleaner VDC 

Approved 

Surface 

Cleaner 

Soap & water solution 

 

 

 

General Applicability 

 

Recommended Sequence of Application 

Item # 

Accessory 

1  
2  
3  
 

 

*Mandatory  

Vehicle Service Parts

 

(may be required for reassembly) 

Item # 

Quantity Reqd.  Description 

1  

 

2  

 

3  

 

 

 

 

Legend 

 
 

STOP:

 Damage to the vehicle may occur.  Do not 

proceed until process has been complied with. 

OPERATOR SAFETY:

 Use caution to avoid risk of 

injury. 

CAUTION:

 A process that must be carefully observed 

in order to reduce the risk of damage to the 
accessory/vehicle and to ensure a quality installation.

TOOLS & EQUIPMENT:

 Used in Figures calls out the 

specific tools and equipment recommended for this 
process. 

REVISION MARK:

 This mark highlights a change in 

installation with respect to previous issue. 
 

SAFETY TORQUE:

 This mark indicates that torque is 

related to safety. 


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LEXUS 

NX 200t/300h 

2015 -  

CROSS BARS 

Procedure 

 

Page 2 of 10 pages 

Issue: C  01/05/2016 

Care must be taken when installing this accessory to ensure damage does not occur to the vehicle.  The installation of this 
accessory should follow approved guidelines to ensure a quality installation. 
 
These guidelines can be found in the "Accessory Installation Practices" document. 
 
This document covers such items as:- 

 

Vehicle Protection (use of covers and blankets, cleaning chemicals, etc.). 

 

Safety (eye protection, rechecking torque procedure, etc.). 

 

Vehicle Disassembly/Reassembly (panel removal, part storage, etc.). 

 

Electrical Component Disassembly/Reassembly (battery disconnection, connector removal, etc.). 

 
Please see your Lexus dealer for a copy of this document. 

1.

 

Prepare for Installation.  

(a)

 

Verify the kit contents (Fig. 1-1). 

(1)

 

A = Front cross bar 

(2)

 

B = Rear cross bar 

(3)

 

C = Cross bar rubber trim (2 pcs) 

(4)

 

D = Keys (4 pcs) 

(5)

 

E = 3-hole 3M film (2 pcs) 

(6)

 

F = 2-hole 3M film (2 pcs) 

 

 

Fig. 1-1 


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LEXUS 

NX 200t/300h 

2015 -  

CROSS BARS 

Procedure 

 

Page 3 of 10 pages 

Issue: C  01/05/2016 

 

(b)

 

The surface temperature should be between 

65ºF and 100ºF for optimum installation.  

The vehicle needs to be dry as well. 

(c)

 

Protect the roof with a blanket. 

(d)

 

Clean the mounting area as indicated with 

VDC-approved cleaner (Fig. 1-2). 

 

 

 

2.

 

Prepare to Install the Cross Bars. 

(a)

 

Apply the 3 hole clear 3M film strip to the 

front 3 holes located at the inside of both 

roof rails (Fig. 2-1). 

HINT:

 Peel the backing about halfway and line 

the strip up to the front hole (Fig. 2-2).  

Progressively peel the backing and apply the 

strip the rest of the way. 

 

 

 

 

 

 

(b)

 

Apply the 2 hole clear 3M film strip to the 

rear 2 holes located at the inside of both roof 

rails (Fig. 2-3). 

(c)

 

Remove the keys from the clear plastic bag.  

Retain the plastic bag for storing the keys. 

NOTE:

 Open the bag neatly for reuse. 

 

 

Fig. 2-3 

Rear

Fig. 1-2 

Fig. 2-1 

Front

Fig. 2-2 


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LEXUS 

NX 200t/300h 

2015 -  

CROSS BARS 

Procedure 

 

Page 4 of 10 pages 

Issue: C  01/05/2016 

 

(d)

 

Insert the key to unlock and open the end 

covers (Fig 2-4).  Leave the keys in the locks 

until the installation is complete. 

 

 

 

 

(e)

 

Spray the rubber trim (C) with soap and 

water solution if needed. 

(f)

 

Install the rubber trim (C) into the top of the 

cross bar assemblies (Fig. 2-5). 

 

 

 

 

 

(g)

 

Cut the ends of the rubber trim strip (C) flush 

with the end of the rail (Fig. 2-6). 

 

 

Fig. 2-5 

Fig. 2-4 

Fig. 2-6 


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LEXUS 

NX 200t/300h 

2015 -  

CROSS BARS 

Procedure 

 

Page 5 of 10 pages 

Issue: C  01/05/2016 

 

(h)

 

Swing the end covers up on top of the cross 

bar (Fig. 2-7). 

(i)

 

Pull the adjustment knobs out and turn 

counterclockwise to loosen the assembly 

enough to allow for installation (Fig. 2-7). 

NOTE:

 The knob will come off if loosened all 

the way. 

 

 

 

 

3.

 

Install the Front Cross Bar. 

(a)

 

Be sure to use 2 people (Fig. 3-1). 

(b)

 

Do not move or slide the cross bar along the 

vehicle side rails. 

 

 

 

 

 

 

(c)

 

The bars are identified by a sticker on each 

support (Fig. 3-2).  Make sure to place the 

support at the proper location on the vehicle. 

 

 

Fig. 2-7 

Fig. 3-1 

Fig. 3-2 


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LEXUS 

NX 200t/300h 

2015 -  

CROSS BARS 

Procedure 

 

Page 6 of 10 pages 

Issue: C  01/05/2016 

 

(d)

 

Place the front cross bars into the two 

rearward holes in the side rails (Fig. 3-3). 

 

 

(e)

 

Ensure that the cross bar supports are placed 

properly into the side rail assembly by 

making sure the clamp is under the outer rail 

edge and the locating pins are fully seated 

into the holes in the side rail assembly(Fig. 

3-4). 

 

 

 

 

 

 

 

 

 

 

 

(f)

 

Tighten the passenger’s side adjustment knob 

until it clicks (Fig. 3-5). 

 

 

Fig. 3-4 

Fig. 3-5 

Fig. 3-3 

Front


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LEXUS 

NX 200t/300h 

2015 -  

CROSS BARS 

Procedure 

 

Page 7 of 10 pages 

Issue: C  01/05/2016 

 

(g)

 

Tighten the driver’s side adjustment knob 

until it clicks (Fig. 3-6). 

 

 

 

 

 

 

 

(h)

 

After the first click, turn the knobs clockwise 

until they point down (Fig. 3-7). 

(i)

 

Push the knobs inwards as far as possible. 

 

 

4.

 

Install the Rear Cross Bar. 

(a)

 

Be sure to use 2 people (Fig. 4-1). 

(b)

 

Do not move or slide the cross bar along the 

vehicle side rails. 

 

 

Fig. 3-6 

Fig. 3-7 

Fig. 4-1 


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LEXUS 

NX 200t/300h 

2015 -  

CROSS BARS 

Procedure 

 

Page 8 of 10 pages 

Issue: C  01/05/2016 

 

(c)

 

Ensure that the cross bar supports are placed 

properly into the rail assembly by making 

sure the clamp is under the outer rail edge 

and the locating pins are fully seated into the 

holes in the rail assembly (Fig. 4-2 & Fig. 4-

3). 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(d)

 

Tighten the passenger’s side adjustment knob 

until it clicks (Fig. 4-4). 

 

 

Fig. 4-2 

Fig. 4-4 

Fig. 4-3 


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LEXUS 

NX 200t/300h 

2015 -  

CROSS BARS 

Procedure 

 

Page 9 of 10 pages 

Issue: C  01/05/2016 

 

(e)

 

Tighten the driver’s side adjustment knob 

until it clicks (Fig. 4-5). 

 

 

 

 

 

(f)

 

After the first click, turn the knobs clockwise 

until they point down (Fig. 4-6). 

(g)

 

Push the knobs inwards as far as possible. 

 

 

5.

 

Complete the Installation. 

(a)

 

Swing the end caps down (Fig. 5-1). 

 

 

 

 

 

(b)

 

Close and lock the end caps (Fig. 5-2). 

(c)

 

Ensure the end caps are securely in place by 

pulling on the top edge. 

 

 

 

(d)

 

Check that the cross bars are tight and do not 

move (Fig. 5-3). 

(e)

 

Remove the 4 keys, place them in the 

original plastic bag and then place the bag 

with the keys in the glove compartment. 

Fig. 5-3 

Fig. 4-5 

Fig. 4-6 

Fig. 5-1 

Fig. 5-2 


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LEXUS 

NX 200t/300h 

2015 -  

CROSS BARS 

Checklist - these points 

MUST

 be checked to ensure a quality installation. 

 Check: 

Look 

For: 

 

Page 10 of 10 pages 

Issue: C  01/05/2016 

Accessory Function Checks 

Ensure the cross bars are secure and in 

correct position 

Ensure the covers are securely attached 

Ensure the keys are in glove compartment 

 

 

Vehicle Function Checks 

 

 

 

 

Cross bar knobs are tight and the front bars 

are in the rear 2 holes 

Covers are securely in place and locked 

Keys should be in the glove compartment 

 

 

 
 
 
 
 
 
 

 
 
 

Vehicle Appearance Check 

After accessory installation and removal of 
protective cover(s), perform a visual 
inspection.  

 
  
 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 
 
 
 
 
Ensure no damage (including scuffs and 
scratches) was caused during the 
installation process. 
(For PPO installations, refer to TMS 
Accessory Quality Shipping Standard.)