Full Text Searchable PDF User Manual

OWNER’S
MANUAL
u
Build wood and metal fences
u
Plant trees and shrubs
u
Go ice fishing
u
Build log cabins
u
Drill boom logs
u
Drill railway ties
ALSO CONTAINS:
LEWIS MULTI-DRILL Parts Lists
LEWIS MULTI-DRILL Accessories
LEWIS EARTH AUGERS
LEWIS ICE AUGERS
EARTH
ICE
WOOD
PORTABLE GAS-POWERED
DRILL
DRILL
FITS ALL
CHAIN
SAWS
Earth, Ice and Wood
the little
drill
that could

You are now the proud owner of a
Lewis Multi-Drill DH3-W
Whether you have the DH3-WD Direct Drive or the
Universal Drive version
– this
Lewis Multi-
Drill Owner’s Manual
deals with both
models.
We welcome and very much appreciate any
photos, movies and comments you care to send us
in regards to your
Lewis Multi-Drill
or any
other
Lewis Product.
Also, please don’t hesitate to contact us if you have
any questions about the assembly or operation of
your Lewis power tools and equipment.
Congratulations!
Choosing the right Chainsaw
The size of your chainsaw is important
!
Using a chainsaw with minimum 3 horsepower
(48 cc’s, 18”+ bar w/ 3/8” chain) is best, because it
ensures a commercial-grade clutch that although it
may sometimes slip under a heavy load, the clutch will not burn up.
Maximum
chainsaw size is 100cc’s or 7 horsepower. Electric chainsaws and smaller
gas chainsaws will give satisfactory performances with lighter loads only.
If you have purchased a model
DH3-WD Direct Drive
version, then your saw
must have an accessible outboard sprocket. Most modern saws are built this way. If you
have purchased a model
DH3-WU Universal Drive
version, then you can mount your
Lewis Multi-Drill
on any chainsaw.
Chainsaws must be properly maintained and serviced (see your chainsaw owner’s
manual or check with your local chainsaw dealer). Please ensure that your chainsaw’s
throttle and clutch are in proper working order
– because they directly affect the safe
performance of the
Lewis Multi-Drill
.
The operator assumes all risk when using an engine with more than
100cc’s or 7 horse power.
1

Operating Tips
TIP #1
-
Never let your
Lewis Multi-Drill
gearbox run dry!!!
Nearly all gear damage occurs in a DRY
GEAR BOX.
Any oil or grease is better than none at all.
The gear box was filled at the factory with 10
ounces of 80/90 weight gear oil. To check oil
level, turn gearbox on its side as shown in
photo. Remove oil fill plug and then slightly tip
gearbox towards you, oil should start to drip
out if oil level is correct.
TIP #2 -
Keep all nuts and bolts tight.
Use Loctite to insure that
bolts don’t vibrate loose.
TIP #3 -
In case of a jam: Stop the engine.
If the drill is jammed, you could damage your
Lewis Multi-
Drill
or your chainsaw if you continue to power up the saw. Just
stop the engine and free the drill or auger, then restart the engine
and resume drilling. Damage is more likely to occur with larger
chainsaw engines.
TIP #4 –
Noise Levels:
The sound level produced by a
Lewis
Multi-Drill
is negligible. Nearly all noise and vibrations
emanate from the drive engine. To determine relevant engine
noise and vibration levels, see your chainsaw owner’s manual.
Note that in certain applications, the
Lewis Multi-Drill
may
dampen the engine noise and/or vibration levels.
TIP #5 –
Be Safe!
Wear gloves, eye and ear protection and do
not operate this unit while under the influence of alcohol or drugs.
This
Lewis Multi-Drill Owners Manual
is general in
nature. If you have any questions or concerns, please check with
your local
Lewis Multi-Drill
dealer or call our factory for
more information.
Do not take chances with your safety!!!
2
W A R R A N T Y
If your
LEWIS MULTI-DRILL
fails to operate properly due
to a manufacturing defect within 1 year of purchase,
please return it freight pre-paid with a copy of your
receipt. We’ll refurbish your
LEWIS MULTI-DRILL
or
supply you with a new one & ship it back to you, at no charge.
NO QUESTIONS ASKED!

Assembly & Mounting Instructions
STEP 1
for DH3-WD
Direct Drive
1.Remove bar and chain
from your chainsaw,
retain bar-mounting nuts.
2. Remove the spring clip
from your saw’s output shaft, then remove
the large washer and drive sprocket. Re-install spring clip but not
large washer or sprocket.
3. Assemble Direct Drive System
: In the supplied plastic
tube find the correct 3/8” thick disk to fit the
spline on the
output shaft of your saw. Then find the ½” thick master disk.
Line up the holes and bolt the two halves together using the
supplied screws.
TIP: Use Loctite to insure screws stay
tight.
In some cases the supplied L906A spacer is required to
lengthen the adaptor. If needed this spacer should be
sandwiched between the
3/8” disk for your saw and the
½”
master disk. Use the three longer screws.
4. Bolt supplied mounting plate
onto your saw using the
bar-mounting nuts that you retained.
5. Slide assembled Direct Drive
onto
Lewis Multi-Drill
input shaft
(3/8” master disk side fits multi
-drill). Attach
assembled
Multi-Drill
to mounting plate using the
supplied nuts and washers. Use Loctite. Insure adaptor
assembly slides over spline on saw,
use saw’s chain
adjuster screw to insure adaptor remains in-line.
6. When the
Lewis Multi-Drill
is bolted tight to the saw, the adaptor
should have approximately ¼” of “back and forth”
play. This allows everything to
float properly. If you have more than ½’ of play you may want to use the supplied
spacer to insure proper contact with the splines.
Step 2
continues on Page 5
3

STEP 1 Alternate
for DH3-WU
Universal Drive
1.Remove bar and chain
from your
chainsaw, retain bar-mounting nuts.
2. Bolt supplied Universal Bar
onto your
Multi-Drill
using the supplied lock
washers, flat washers and nuts.
3. Bolt the Mini-Bar assembly
on your chainsaw
using the retained bar-mounting nuts. Adjust mini-
bar back using the chain adjuster if your saw is so
equipped or just slide the mini-bar towards saw
handle and temporarily snug bolts.
4. Wrap supplied cutter-less chain
around
the sprocket on the chainsaw and then around
the sprocket on the
Multi-Drill
and
fasten with supplied connecting link. Then
replace side cover on chainsaw, adjust chain
tension using the adjuster screw, and
permanently tighten mounting bolts. If the
cutter-less chain is too long, then grind off
rivets to remove links as necessary.
5. Slide supplied chain guard
over
Lewis
Multi-Drill
studs and secure with 2 flat
washers and nuts, as well as 1 bolt and washer on
round end.
6. Bend brace to suit
and attach with included nuts
and bolts for added support. See Item 31 on Page 8.
Step 2
continues on Page 5
4

Assembly & Mounting Instructions
STEP 2
for DH3-WD
Direct Drive
and
for DH3-WU
Universal Drive
1. Install handle:
Remove the three 3/8”
bolts from the top of the
Lewis Multi-
Drill.
Keep unit upright as oil will leak
out. Position handle where desired and
replace bolts. Use Teflon tape or liquid
thread sealer to reseal the bolts.
2. Screw the supplied 1” Drive Adaptor
into the
output shaft of the
Lewis Multi-Drill
until threads
are almost tight. Then line up the flat spots with those on the
Multi-Drill
.
3. Slide the supplied Drive
Sleeve
over the two flat spots and tighten set screw
(use Loctite). Failure to use the Drive Sleeve
may result in the Drive Adaptor threads
becoming extremely tight and difficult
to remove.
You are now ready to attach your auger or drill and get to work or go play!
Step 3
Attach your auger to the
Lewis Multi-Drill
All
Lewis Augers
come with a “no tools required”
swivel pin that is easy to install or remove even with gloves
on. Simply pop the retainer spring off the end of the retainer
pin and remove from auger, line the pin hole of the
Lewis
Multi-Drill
with the one in the auger, then replace the
retainer pin and stretch the retainer spring back into place..
5

6
Lewis Multi-Drill Parts List

Lewis Multi-Drill
Direct Drive
Parts
7
Lewis Multi-Drill
Direct Drive

8
Lewis Multi-Drill
Universal Drive
Parts
Lewis Multi-Drill
Universal Drive

9
Lewis
Earth
Augers
Length 38 inch / 97 cm Flute 1/8 inch fully welded steel
Replaceable Alloy Tips Shaft 1 3/8 inch diam. steel shaft
Drive Hub 1” ID Built to last a lifetime!
u
u
u
u
u
u
WEIGHT: 20 lbs. / 9 Kg
is ideal for installing
metal fence and sign posts,
and it’s a standard size for
tree planting operations.
drills the perfect size hole for a standard
4” x 4” post , which is the standard for
most residential fencing.
is designed for heavy duty commercial
applications where larger post sizes are
necessary.
WEIGHT: 12 lbs. / 5.5 Kg
WEIGHT: 18 lbs. / 8 Kg

Lewis
Ice
Augers
u
u
u
u
u
u
Length 38 inch / 97 cm Flute 1/16 inch fully welded steel
Replaceable Alloy Cutters Shaft 1 3/8 inch diam. steel shaft
Drive Hub 1” ID Built to last a lifetime!
is a great compromise because it’s still
lightweight, but it quickly drills a larger
hole through thicker ice.
WEIGHT: 12.5 lbs. / 5.6 Kg
WEIGHT: 15 lbs. / 7 Kg
10
is perfect for thick ice (2-3 feet and
more!) conditions where target fish
species are small.
drills a monster hole for fishing the
largest fish species.
WEIGHT: 10 lbs. / 4.5 Kg

Lewis Retainer Pins
These replacement retainer pins
are strong, built from C 1045
hardened material. They make it
easy to change or
remove an auger from
your
Lewis Multi-Drill .
MDP01 Retainer Pins
Lewis Drive
Bushings
allow you to
use the
Lewis Augers
on a power head that has a
round output shaft that is
smaller than 1 inch. We
stock 7/8” and ¾”, other
sizes available on request.
MDB x 7/8” MDB x 3/4”
MD039
x ½”NF
11
Accessories
Lewis Drive Extensions
allow you to drill a deeper hole with an
auger by extending its shaft length and they are available in 2 sizes - the
12 inch and the16 inch - c/w 1 inch drive hub and MDP01 retainer pin.
MDX16 auger extension
MDX12 auger extension
Lewis Drive Adaptors
allow
you to use your
Lewis Multi-
Drill
on many other attachments.
Lewis Multi-Drill
comes with
an MD 039 x 1” adaptor that fits all
Lewis Augers.
Another product from the makers of the Lewis Winch.
315 A Levi Street, New Westminster, B.C. CANADA V3M 4N4
Tel: (604) 524-6863 - CANADA & USA TOLL FREE 1-877-906-7711
Watch instructional and action videos on our website:
Lewis MDC001 5/8” Drill Chuck Package
comes with the chuck, key and MD 039 X ½”
NF drive adaptor. This package comes
with all you need to attach the drill chuck
on to your
LEWIS MULTI-DRILL
.
MD 039 x 1”
MD039 x ¾”
MD 039 x 7/8”
If you wish to run
another brand of
auger with the
Lewis Multi-
Drill
and it has a
round drive hub that is
smaller than 1” or
requires threads, then
you will need an
optional drive hub. We
stock 1”, 7/8”and ¾”
round and ½’NF
threaded.
Other sizes available
on request.
www.LewisMultiDrill.com