Kemlan 700 Low Line Installation Instructions Manual

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Power Flue approved for the
following models:

SUITABLE GAS BURNER OPTION

700 Low Line

700 Mk2 Pebble

700 Mk2 Coal

700 Ironbark Log Mk4

850 Low Line

800 Mk2 Pebble

800 Mk2 Coal

850 Ironbark Mk4

1100 Low Line

1000 Mk2 Pebble

1000 Mk2 Coal

850 Ironbark Log Mk4

700 Cantilever

700 Mk2 Pebble

700 Mk2 Coal

700 Ironbark Log Mk4

1100 Cantilever

1000 Mk2 Pebble

1000 Mk2 Coal

850 Ironbark Log Mk4

700 Low Line

700 Mk2 Pebble

700 Mk2 Coal

850 Low line

800 Mk2 Pebble

800 Mk2 Coal

1100 Low line

1000 Mk2 Coal

1000 Mk2 Pebble

Model Type 2:
Power Flue Decorative
Gas Fireplace

DATA PLATE: Refer to data plate for information in
respect to gas pressure, consumption and gas type,
Natural or LPG.

Data Plate is located under the gas burner and is
accessed by lifting front access panel or removing base
plate.

Location Requirements

Power flue systems utilise a fan assisted draft to ensure
products of combustion are exited through a flue
terminal either horizontally or vertically terminated.

The following A.G.A location requirements for flues are
to be observed when installing a powered flue system.

SEE NEXT PAGE FOR LOCATION REQUIREMNTS

DOUBLE SIDED MODELS

CANTILEVER

SINGLE SIDED MODELS

Installation Instructions Kemlan Power Flue Horizon Gas Fireplaces

NOTES:

1. All distances are measured vertically or horizontally along the wall to a point

in line with the nearest part of the terminal.

2. Prohibited area below electricity meter or fuse box extends to ground level.
3. See clause 5.13.6.6 for restrictions on a flue terminal under a roofed area.
4. See Appendix J, Figure J1(a) and J2(a) for clearances required from a flue

terminal to a LP Gas cylinder. A flue terminal is considered to be a source of ignition.

MINIMUM CLEARANCES REQUIRED FOR BALANCED FLUE TERMINALS

OR THE FLUE TERMINALS OF OUTDOOR APPLIANCES

CLEARANCES ‘n’ (mm)

Space heaters

All other appliances

Up to 50 MJ/h

input

UP to 50 MJ/h

input

Over 50 MJ/h &

to 150 MJ/h

Over 150 MJ/h

input

150

500

1000

1500

Below eaves, balconies or other projections:

MIN. CLEARANCE (mm)

Appliances up to 50 MJ/h input ........................................................................................................................ 300
Appliances over 50 MJ/h input .......................................................................................................................... 500

From the ground or above a balcony .................................................................................................................. 300

From a return wall or external corner ................................................................................................................. 500

From a gas meter (M) ............................................................................................................................................. 1000

From an electricity meter or fuse box (P) .......................................................................................................... 500

From a drain or soil pipe .......................................................................................................................................... 150

Horizontally from any building structure (unless appliance approved
for closer installation) or obstruction facing a terminal ................................................................................. 500

From any other flue terminal, cowl, or combustion air int ake ..................................................................... 500

Horizontally from an openable window, door, non-mechanical air
inlet, or any other opening into a building, with the exception of
sub-floor ventilation:

Appliances up to 150 MJ/h input ....................................................................................................................... 500
Appliances over 150 MJ/h input ....................................................................................................................... 1500

...................................................................................... 1500

From a mechanical air inlet, including a spa blower

Vertically below an openable window, non-mechanical air inlet

or any other opening into a building, with the exception of sub-floor ventilation ........... See table below

Shading indicates prohibited

I = Mechanical air inlet

P = Electricity meter or fuse box

areas for flue terminals

Location Requirements

Installation Instructions Kemlan Power Flue Horizon Gas Fireplaces

Before Installation

The Horizon powered flue system shall be installed by
authorized personnel in accordance with the
manufacturer’s installation instructions, local gas fitting
regulations, municipal building codes, electrical wiring
regulations, and any other statutory regulations. Contact
your local building authorities about restrictions and
installation inspections that may be required. If in doubt
contact your local dealer or Kemlan’s Head office.

IMPORTANT AUSTRALIAN CODES:

•

Australian Standards AS 5601 Gas Installation

•

Australian Standards AS 3000 Electrical

Important Safety Notes

•

Comply with all instructions in manual including
clearances to combustible material.

•

Do not operate without fully assembling all
components.

•

All open gas fires require ventilation in the room.

•

Do not connect to any other air distribution duct or
system.

•

When using an internal fan system an A.G.A
approved cowl is required at flue terminal.

•

Air movement of systems- A decorative gas log fire
must not be installed where the operation of any
ventilation system, fan or air blower could in any
circumstances cause the air pressure to be less than
atmospheric at the appliance.

•

Do not block or restrict chimney. The power flue
system operates on pressure switches opening a
valve for gas to flow. If flue is blocked the system will
cut out.

•

After installing appliance check that the flue draws
well with smoke pellet.

•

Kemlan recommends that all gas fires be serviced
every year.

•

All gas units must be fitted by a licensed gas fitter.

•

It is the responsibility of the gas fitter to follow the
regulations set out in the Gas Code that dictate the
procedures to follow when installing a gas appliance,
particularly regarding gas pipe sizing and checking of
pressures. (see page 10)

Installation

Access must always be available to the fan system for
servicing. If installing the internal fan system an
access panel of 400mm x 400mm needs to be
installed with a clearance of 100mm over the top of
fan to lift out.

The power flue Horizon system is supplied with all
required electrical fittings. Work needs to be
undertaken by a licensed electrician if extending
wiring. Wiring requires clearance of minimum
100mm to flues and fireplace body due to heat. See
Wiring diagram page. Wiring must be positively
secured away from heat source.

An isolation switch needs to be provided if
connecting within fireplace framework.

Build frame to specifications provided.

Unit located on 10mm fiber cement sheeting.
Sheeting requires 5 x 50mm holes drilled for air
access to gas burner.

Unit, flues, fan and muffler to be installed prior to
plastering. Muffler is installed prior to fan to
eliminate fan noise. The muffler is attached to spigot
by a 150mm reducer.

Gas line run to desired position prior to plastering.

A minimum height of 150mm from floor needs to be
available for use of front fascia on firebox.

Clearance of 75mm above horizontally run flue.
50mm to vertical flue.

10 Maximum horizontal run of 5m.

11 All flue components to be riveted together.

12 Ventilation is required under fireplace to allow for

sufficient air to gas burner. (Note Elevation drawing)

13 Rooms with Gas Open Fires require fresh air vents

of 400sq centimetres for each Decorative Gas, Coal
Fire.

1010

Installation Instructions Kemlan Power Flue Horizon Gas Fireplaces

Measurement and Specifications of Fan Power Flue

INTERNAL FAN

SINGLE SIDED - REAR EXIT

INTERNAL FAN

EXTERNAL FAN

DOUBLE SIDED - SIDE EXIT

CANTILEVER - REAR EXIT

1210

1010

WALL MOUNTED

Kelman Powered Flue External Fan Details

320

220

320

220

Installation Instructions Kemlan Power Flue Horizon Gas Fireplaces

Framing Dimensions

DOUBLE SIDED

SINGLE SIDED

OUTSIDE WALL

OUTER FLUE

ACTIVE FLUE

REDUCER

FAN MOTOR

FAN HOUSING

FLASHING COVER

CEILING

ROOFING MATERIAL

FLASHING COVER

FAN HOUSING

SCALE 1:20

SCALE 1:7

*MAX HEIGHT

BASED ON 2.4M CEILING

*220mm

*300mm

INTERNAL

- REAR EXIT

EXTERNAL

- REAR EXIT

Installation Instructions Kemlan Power Flue Horizon Gas Fireplaces

Section of Fan Power Flue

INTERNAL FAN

- SIDE EXIT

EXTERNAL FAN

- SIDE EXIT

SINGLE SIDED ELEVATION

*MAX HEIGHT 22OMM BASED ON 2.4M CEILING

CANTILEVER ELEVATION

*MAX HEIGHT 300MM BASED ON 2.4M CEILING

Elevation of Fan Power Flue

Installation Instructions Kemlan Power Flue Horizon Gas Fireplaces

Gas Installation

Check unit is suitable for intended gas supply.

Note position on gas appliance on drawing
specification on right hand side of appliance.

A gas cock has to be fitted prior to gas burner to
allow unit to be removed for servicing.

4 If material has been installed around firebox and

access panel below is not accessible the top plate
can be removed to gain access by removing four
screws and lifting out top plate.

Connection is half inch BSP fitting. Cut and debur
both ends of pipe. Fit end to gas supply point and
turn on for approximately 5 seconds to clear dirt
and grit out of pipe. Connect into gas valve.

Turn on the gas and check all connections for leaks
using approved method for testing. Fix any leaks.

Adjusting Pressure, Pilot
and Low Fire

All settings are set to operate at nominal pressure
(see data plate). Test points to measure inlet and
outlet pressure are located on gas valve. Unscrew
brass screw on test point pressure nipples and
attach manometer and read pressures with unit
running. Adjust pressure to data plate requirements.

Check low fire if adjusted correctly.

Note: Failure to set pressures correctly will void
warranty on the unit.

Lighting Instructions

Power flue systems are provided with 240 volt
electronic ignition systems.

An on/off wall switch is supplied and fitted with unit. The
fireplace is switched on from wall switch and fan is
initially activated. Power is then sent to valve to light
pilot and main burner will then ignite from pilot.

Burner is turned off by turning off wall switch. Power
flue system does not have a high low switch burner
switch.

Laying the fire -
Coal & Pebble

•

Evenly spread a bag of Vermiculite into the burner

tray. Tray should be completely filled to the top with
Vermiculite to a depth of approximately 45mm.

•

Unpack the coals/pebbles contained in a clear

plastic bag and lay a row of coals/pebbles on the
vermiculite along the back of the burner tray leaving
approximately 12-15mm between them.

•

Leave spaces at the edges to allow free flow of gas.

•

Place a further row of coals/pebbles directly in front

of the first row but staggered so that the second row
of coals are behind the gaps of the first row leaving
approximately 12-15mm between the rows of each
coal/pebble.

•

Lay further rows of staggered coals/pebbles

depending on the size of the basket grate.

•

Once the bottom layer is completed, build up 2-3

tiers of coals in a honeycomb pattern to form an
elongated pyramid.

•

Lay the coals/pebbles so that some irregularity to

the pile through which the flames may lick, is created.

•

Your aim is to build “windows” into the fire through

which the radiant effect may show but at the same
time, not leaving such large gaps between the coals/
pebbles that excessive air may enter and “damp down”
the red glow.

•

After the fire has been alight for 15 minutes, you

may wish to add the odd coal/pebble or even relay the
fire completely. Allow to cool before touching the
coals/pebbles.

•

Experience will enable you to obtain a pleasing

appearance with suitable heat output, but please bear
in mind that it is important to maintain the general
pattern described above and indicated in illustrations.

SEE NEXT PAGE FOR COAL & PEBBLE DIAGRAMS

Installation Instructions Kemlan Power Flue Horizon Gas Fireplaces

Laying the fire - Coal & Pebble

MARK 2 COALS 440 / 500 - 390 X 240

MARK 2 COALS 600 - 460 X 260

MARK 2 COALS 700 - 580 X 260

MARK 2 PEBBLES 700 - 580 X 260

MARK 2 COALS 700/800 - 600 X 155

MARK 2 PEBBLES 700/800 - 600 X 155

MARK 2 COALS 1000 - 992 X 155

MARK 2 PEBBLES 1000 - 922 X 135

Installation Instructions Kemlan Power Flue Horizon Gas Fireplaces

Laying the fire - 850 Ceramic Log

1 . L O C AT E 4 C E R A M I C C OA L S :

Four ceramic

coals are supplied with the burner base. These coals must be laid in

the position indicated on the drawing with the taller coals on the

ends and smaller coals in-between.

2 . L O C AT E L O G N O. 1 :

This is the largest log that is

positioned at the rear of the grate. Two locating pins are positioned

at the rear of the burner. The large log has two holes on the

underside to position in place.

3 . LOCATE LOG NO’S 2 & 3:

Two front log NO’S. 2 &

3 are supplied to fit into the space between the metal frame and

the ceramic base. These logs do not cover the front burner ports

but are designed to deflect the front flame back into the fire.

L O G S

P O S I T I O N I N G O F

A L L L O G S

• It is important to follow the log recommended

positioning.

• Log NO. 6, 10, 9 and 4 must be pinned to rear log

with pins provided.

• Not doing so can adversely effect the operation of

the appliance.

• This diagram shows the recommended log

positions, when viewed from above.

Only use logs supplied
by the manufacturer as
other logs may effect
combustion performance.

Installation Instructions Kemlan Power Flue Horizon Gas Fireplaces

Laying the fire - 850 Ceramic Log

L O G S

Only use logs supplied
by the manufacturer as
other logs may effect
combustion performance.

5 . L O C AT E L O G N O. 6 .

Place this log on the right hand

side of the burner on the rear log in front of the pilot. Charred end

facing inwards. The left hand side of the log is positioned between

the metal uprights on the side of the grate.

LOCATE LOG NO. 7.

The charred effect of the log is

positioned on the smaller coal in the centre of the burner on the

right hand side.

LOCATE LOG NO. 8.

This smaller log is placed on the top of

log NO. 2 and rests on the left hand coal in the centre of the

burner.

6 . L O C AT E L O G N O. 9 .

This log is placed on the rear

of the burner. The front rests on logs 2 & 3 on the join.

LOCATE LOG NO. 10.

This log is located on the rear log in

the position where the log reduces in height. The charred end is

located on the front log 3 with the charred effect facing toward the

right hand side.

4 . LOCATE LOG NO. 4.

Place it on the left side of the

rear log. Charred end facing inwards.

LOCATE LOG NO. 5.

This log is placed with the thinner edge

on the smaller coal. The charred effect is facing towards the front

of the burner. The whole log is positioned on the burner base.

P O S I T I O N I N G O F

A L L L O G S

• It is important to follow the log recommended

positioning.

• Log NO. 6, 10, 9 and 4 must be pinned to rear log

with pins provided.

• Not doing so can adversely effect the operation of

the appliance.

• This diagram shows the recommended log

positions, when viewed from above.

1 .

L O C AT E 4 C E R A M I C C OA L S :

Four ceramic

coals are supplied with the burner base. These coals

must be laid in the position indicated on the drawing

with the taller coals on the ends and smaller coals

in-between.

2 .

L O C AT E L O G N O. 1 :

This is the largest log that

is positioned at the rear of the grate. Two locating pins

are positioned at the rear of the burner. The large log

has two holes on the underside to position in place.

3 .

LOCATE LOG NO’S 2 & 3:

Two front log no’s. 2

and 3 are supplied to fit into the space between the

metal frame and the ceramic base. These logs do not

cover the front burner ports but are designed to

deflect the front flame back into the fire.

L O G S

P O S I T I O N I N G O F

A L L L O G S

• It is important to follow the log

recommended positioning.

• Not doing so can adversely effect the

operation of the appliance.

• This diagram shows the recommended log

positions, when viewed from above.

Only use logs supplied by
the manufacturer as other
logs may effect combustion
performance.

Installation Instructions Kemlan Power Flue Horizon Gas Fireplaces

Laying the fire - 700 Ceramic Log

Only use logs supplied by
the manufacturer as other
logs may effect combustion
performance.

5 .

L O C AT E L O G N O ’ S 5 & 6 .

Log no. 5 is

positioned onto the larger rear log on the left hand

side. The charred effect faces inwards and the bark

effect on the outside. The left hand side of the log is

positioned between the metal uprights on the side of

the grate. Log no. 6 is positioned in the same manner

but on the right hand side of the burner with the right

hand side of the logs positioned between the metal

uprights of the grate. Two pins are provided to firmly

position these two logs onto the large rear log (no. 1).

6 .

L O C AT E L O G N O. 7 :

The charred effect of the

log is positioned on the smaller coal in the centre of
the burner on the right hand side.

The right hand side of the log is positioned between
the front metal upright on the side.

4 .

LOCATE LOG NO. 4.

This log is placed with the

thinner edge on the smaller coal. The charred effect is

facing towards the front of the burner. The whole log is

positioned on the burner base.

P O S I T I O N I N G O F

A L L L O G S

• It is important to follow the log

recommended positioning.

• Not doing so can adversely effect the

operation of the appliance.

• This diagram shows the recommended log

positions, when viewed from above.

L O G S

Laying the fire - 700 Ceramic Log

Installation Instructions Kemlan Power Flue Horizon Gas Fireplaces

Commissioning Procedure

Installed correctly the burner should not emit any
fumes into the room. The following procedure should
be undertaken to test that the unit is operating
correctly.

1 After unit has been operating for a short period a
smoke match, smoke tube, carbon dioxide analyser or
similar should be directed at the top opening of the
unit.

2 This procedure should be undertaken with the
following conditions in the room:

• Open or closed windows
• Operation of extraction/exhaust fans, range
hoods etc
• Operation of other gas appliances
• Operation of optional appliance fan at any speed.

3 Should any spillage be detected the cause must be
rectified before allowing commissioning of unit.

User Instructions

1. WARNING NOTE: Properly installed and operated
this appliance will not leak gases. Persistent fume emission
must not be tolerated. If fume emission does exist, then
the following immediate action should be taken.

A Open doors and windows to ventilate room.

B Turn the fire off.

C Check for flue blockage and clear if necessary.

D Do not attempt to relight the burner until the cause
of the emission has been identified and rectified. Should
assistance be required contact nearest agent.

E The gas burner is designed to work in a Kemlan
Horizon electronic power flue ignition system. Working
correctly there will be no spillage. Unit should cut out
if not enough draw to ensure proper functioning.

2 Initially the Kemlan coal fire may burn with a slightly
blue flame. After approximately 20 minutes the fire will
settle down and burn with a yellow flame.

3 As with all gas fires your gas coal/pebble or log fire
should be regularly serviced. We recommend once
each year. Contact your for an authorized person to
follow has been set out in attached leaflet.

4 PLEASE NOTE: Only logs provided by Kemlan
should be used with this appliance.

5 DO NOT place articles on or against this appliance.

DO NOT use or store flammable materials near
this appliance.

DO NOT spray aerosols in the vicinity of this
appliance whilst it is in operation.

Primarily a decorative appliance not certified as a
space heater.

6 The appliance is a live fuel effect product designed
to operate with luminous flames and may exhibit slight
carbon deposition.

Warranty

Provided the appliance has been correctly installed
according to instructions, Kemlan guarantee the cost of
replacing parts and the labour in connection therewith
for a period of 12 months from the date of installation.

Installation Instructions Kemlan Power Flue Horizon Gas Fireplaces

For further information contact Kemlan Australia

Head Office: 59 Pineapple St Zillmere QLD 4034 Telephone 07 3263 8488 Facsimile 07 3263 6452 www.kemlan.com

Notes

For further information contact Kemlan Australia

Head Office: 59 Pineapple St Zillmere QLD 4034 Telephone 07 3263 8488 Facsimile 07 3263 6452 www.kemlan.com

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