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GhostBikes GMX 125 User Manual

GMX 150 GMX 200 GMX KLX 150 GMX 250

Made by: GhostBikes
Type: User Guide
Category: Motorcycle
Pages: 8
Size: 0.4 MB

 

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GMX PIT BIKE GUIDE

 

THIS SET UP GUIDE IS FOR THE FOLLOWING 5 GHOST MX PIT BIKES 

 

  

  

    

 

 

You have made an excellent choice

... 

You decided only the best will do

... 

You chose not to compromise

... 

You are now ready to

... 

PURGE YOUR SOUL 

 

Ghost

MX

 

GMX

 

Pit

 

Bike

 

Set

 

Up

 

Guide

 

Content

 

©

 

http://www.GhostBikes.com

  

All

 

Rights

 

Reserved

  

 


background image

 

Firstly

 

congratulations

 

on

 

your

 

purchase.

  

You

 

have

 

chosen

 

wisely,

 

the

 

pit

 

bike

 

you

 

have

 

bought

 

is

 

one

 

of

 

the

 

best

 

available.

  

We

 

put

 

every

 

conceivable

 

effort

 

into

 

sourcing

 

the

 

best

 

specification

 

bike

 

for

 

the

 

price

 

on

 

the

 

market.

 

 

Guide

 

for

 

Assembly:

 

This

 

document

 

is

 

supplied

 

as

 

a

 

guide

 

only

 

and

 

may

 

not

 

be

 

exhaustive.

  

Each

 

machine

 

may

 

require

 

individual

 

attention

 

and

 

therefore

 

if

 

you

 

are

 

unsure

 

in

 

any

 

way

 

you

 

should

 

contact

 

Ghostbikes

 

or

 

a

 

qualified

 

motorbike

 

mechanic.

 

‰

 

Remove

 

out

 

cardboard

 

packaging

 

 

‰

 

Disassemble

 

steel

 

cage

 

around

 

the

 

bike,

 

removing

 

any

 

ties

 

from

 

the

 

bike

 

and

 

cage.

 

 

‰

 

Remove

 

all

 

accessories

 

&

 

inspect

 

to

 

ensure

 

all

 

necessary

 

parts

 

have

 

been

 

supplied.

  

You

 

should

 

have

 

the

 

following

 

supplied:

 

 

¾

 

Invoice

 

as

 

proof

 

of

 

purchase

 

¾

 

Part

 

assembled

 

bike

 

¾

 

Front

 

wheel

 

assembly

 

¾

 

Handlebars

 

¾

 

Bar

 

Clamps

 

&

 

Hex

 

Bolts

 

¾

 

Stand

 

¾

 

Kick

 

Start

 

/

 

Gear

 

lever

 

¾

 

Front

 

Mudguard

 

¾

 

Manual

 

¾

 

Toolkit

 

 

please

 

note

 

professional

 

tools

 

are

 

required

 

for

 

correct

 

assembly

 

 

‰

 

Remove

 

bike

 

completely

 

from

 

the

 

cage

 

&

 

place

 

on

 

work

 

stand

 

 

‰

 

Lift

 

rear

 

end

 

to

 

suitable

 

angle,

 

pull

 

down

 

rear

 

shock

 

&

 

bolt

 

into

 

lower

 

mounting

 

position.

 

Ghost

MX

 

GMX

 

Pit

 

Bike

 

Set

 

Up

 

Guide

 

Content

 

©

 

http://www.GhostBikes.com

  

All

 

Rights

 

Reserved

  

 


background image

 
 

‰

 

Fit

 

front

 

mudguard

 

 

‰

 

Fit

 

front

 

wheel,

 

Spindle

 

&

 

Spacers

 

(longer

 

spacer

 

on

 

disc

 

side)

 

 

‰

 

Tighten

 

front

 

wheel

 

and

 

ensure

 

it

 

spins

 

freely

 

 

‰

 

Fit

 

handlebars

 

 

‰

 

Pump

 

front

 

brake

 

lever

 

until

 

firm

 

(bleed

 

if

 

necessary)

 

 

‰

 

Ensure

 

correct

 

tyre

 

pressure

 

(15

20

 

PSI

 

for

 

off

road

 

use)

 

 

‰

 

Loosen

 

rear

 

wheel

 

&

 

adjust

 

chain

 

tension

 

if

 

necessary

 

(there

 

should

 

be

 

15mm

 

up

 

and

 

15mm

 

down

 

play

 

in

 

the

 

chain

 

at

 

the

 

longest

 

section

 

when

 

a

 

rider

 

is

 

sat

 

on

 

the

 

bike)

 

Ensure

 

chain

 

runs

 

true

 

&

 

is

 

on

 

top

 

of

 

the

 

chain

 

roller.

  

Use

 

chain

 

lube/grease

 

if

 

necessary.

 

 

‰

 

Working

 

from

 

front

 

to

 

rear,

 

ensure

 

all

 

nuts

 

&

 

bolts

 

are

 

tight

 

(use

 

a

 

locking

 

compound

 

if

 

necessary)

 

 

‰

 

Fully

 

ensure

 

nothing

 

is

 

touching

 

the

 

exhaust

 

system.

  

On

 

oil

 

cooled

 

models,

 

ensure

 

the

 

oil

 

cooler

 

pipes

 

do

 

not

 

touch

 

the

 

exhaust

 

&

 

that

 

the

 

heat

 

protection

 

springs

 

are

 

located

 

in

 

the

 

correct

 

part

 

of

 

the

 

pipe

 

in

 

order

 

that

 

should

 

they

 

touch

 

the

 

exhaust

 

they

 

will

 

have

 

some

 

protection.

 

 

‰

 

Ensure

 

all

 

cable,

 

pipes

 

&

 

wiring

 

are

 

away

 

from

 

moving

 

components

 

such

 

as

 

wheels

 

/

 

chain,

 

use

 

cable

 

ties

 

where

 

necessary.

 

 

‰

 

Fuel

 

bike

 

and

 

check

 

for

 

fuel

 

leaks

 

 

‰

 

Check

 

oil

 

level

 

is

 

appropriate

 

 

‰

 

Ensure

 

wheel

 

spokes

 

are

 

tight

 

 

 

Ghost

MX

 

GMX

 

Pit

 

Bike

 

Set

 

Up

 

Guide

 

Content

 

©

 

http://www.GhostBikes.com

  

All

 

Rights

 

Reserved

  

 


background image

 

Starting

 

the

 

bike

 

&

 

Running

 

in:

 

‰

 

Turn

 

fuel

 

on

 

 

‰

 

Ensure

 

bike

 

is

 

in

 

neutral

 

(not

 

in

 

gear)

 

 

‰

 

Turn

 

choke

 

on

 

(normally

 

up

 

position

 

but

 

may

 

vary

 

depending

 

on

 

model)

 

 

‰

 

Start

 

engine

 

and

 

let

 

it

 

warm

 

up.

 

 

‰

 

Once

 

choke

 

is

 

able

 

to

 

be

 

turned

 

off

 

 

set

 

idle

 

speed

 

so

 

the

 

engine

 

ticks

 

over

 

comfortably

 

without

 

stalling

 

or

 

over

 

revving.

 

 

‰

 

Test

 

machine,

 

ensuring

 

all

 

gears

 

are

 

present

 

&

 

correct

 

&

 

that

 

all

 

controls

 

are

 

fluid

 

&

 

functional.

  

Ensure

 

brakes

 

are

 

working

 

efficiently

 

(bearing

 

in

 

mind

 

that

 

the

 

pads

 

will

 

need

 

to

 

bed

 

in

 

first)

 

 

‰

 

Run

 

bike

 

at

 

no

 

more

 

than

 

2/3’s

 

throttle

 

&

 

do

 

not

 

allow

 

engine

 

to

 

rev

 

at

 

high

 

speed

 

while

 

running

 

in.

 

 

‰

 

Running

 

in

 

should

 

be

 

no

 

less

 

than

 

1

 

hour

 

and

 

no

 

more

 

than

 

2

 

hours.

 

 

‰

 

After

 

run

 

in

 

period

 

carry

 

out

 

the

 

following

 

checks

 

and

 

procedures

 

 

¾

 

Drain

 

shipping

 

oil

 

&

 

replace

 

with

 

a

 

quality

 

semi

 

synthetic

 

10w

 

40

  

4

stroke

 

engine

 

oil.

 

¾

 

Check

 

all

 

nuts

 

&

 

bolts

 

&

 

tighten

 

were

 

necessary

 

¾

 

Check

 

wheel

 

spokes

 

(especially

 

rear

 

wheel

 

drive

 

side)

 

&

 

tighten

 

where

 

necessary.

 

¾

 

Re

Adjust

 

throttle

 

cable

 

&

 

clutch

 

cable

 

if

 

required

 

¾

 

Re

Tension

 

chain

 

¾

 

Check

 

brake

 

calliper

 

operation

 

&

 

brake

 

pad

 

wear

 

¾

 

Check

 

tyre

 

pressures

 

 

 

Ghost

MX

 

GMX

 

Pit

 

Bike

 

Set

 

Up

 

Guide

 

Content

 

©

 

http://www.GhostBikes.com

  

All

 

Rights

 

Reserved

  

 


background image

 

It

 

is

 

good

 

practice

 

to

 

carry

 

out

 

the

 

above

 

checks

 

on

 

a

 

regular

 

basis,

 

ideally

 

each

 

time

 

you

 

ride

 

your

 

machine.

   

We

 

advise

 

an

 

oil

 

change

 

every

 

10

 

hours

 

of

 

use

 

after

 

the

 

initial

 

run

 

in

 

change.

 

Do

 

not

 

stamp

 

through

 

the

 

gears

 

 

always

 

use

 

the

 

clutch.

 

If

 

you

 

miss

 

a

 

gear

 

do

 

NOT

 

stamp

 

into

 

gear

 

from

 

high

 

engine

 

revs.

 

Do

 

not

 

over

 

rev

 

the

 

engine

 

as

 

you

 

may

 

cause

 

damage

 

to

 

the

 

valves

 

Do

 

not

 

drop

 

your

 

clutch

 

heavily,

 

or

 

slip

 

it

 

unnecessarily.

 

 

 

 

 

 

 

 

 

 

Ghost

MX

 

GMX

 

Pit

 

Bike

 

Set

 

Up

 

Guide

 

Content

 

©

 

http://www.GhostBikes.com

  

All

 

Rights

 

Reserved

  

 


background image

 

Ghostbikes

 

Warranty

  

Warranty

 

frequently

 

asked

 

questions...

 

 

When

 

does

 

my

 

warranty

 

start?

  

Your

 

warranty

 

starts

 

from

 

the

 

day

 

you

 

collect

 

or

 

take

 

delivery,

 

whether

 

the

 

machine

 

has

 

been

 

used

 

or

 

not.

 

 

What

 

warranty

 

do

 

I

 

get

 

with

 

my

 

new

 

machine?

  

You

 

get

 

a

 

an

 

initial

 

7

 

days

 

full

 

warranty,

 

in

 

which

 

time

 

all

 

bona

 

fide

 

warranty

 

issues

 

will

 

be

 

free

 

of

 

charge.

 

After

 

this

 

period

 

we

 

will

 

still

 

assist

 

with

 

problems

 

but

 

all

 

parts

 

and

 

service

 

work

 

will

 

be

 

chargeable.

  

 

Why

 

is

 

the

 

warranty

 

period

 

so

 

short?

  

Pit

 

Bikes

 

are

 

designed

 

for

 

light

 

off

road

 

use,

 

preferably

 

in

 

the

 

dry

 

combined

 

with

 

a

 

level

 

of

 

ongoing

 

maintenance.

 

Unfortunately

 

most

 

machines

 

are

 

used

 

in

 

any

 

weather

 

conditions

 

and

 

on

 

any

 

surface

 

without

 

any

 

maintenance.

 

This

 

creates

 

a

 

warranty

 

problem

 

for

 

suppliers

 

and

 

manufacturers

 

alike.

  

The

 

machines

 

are

 

very

 

serviceable

 

and

 

the

 

parts

 

are

 

relatively

 

low

 

cost,

 

and

 

are

 

similar

 

in

 

many

 

ways

 

to

 

pedal

 

bikes

 

which

 

make

 

them

 

relatively

 

easy

 

to

 

work

 

on,

 

many

 

customers

 

prefer

 

to

 

repair

 

the

 

machines

 

themselves

 

as

 

it

 

is

 

appreciated

 

that

 

most

 

problems

 

arise

 

due

 

to

 

use

 

beyond

 

the

 

machines

 

limitations.

  

 

 

 

 

Ghost

MX

 

GMX

 

Pit

 

Bike

 

Set

 

Up

 

Guide

 

Content

 

©

 

http://www.GhostBikes.com

  

All

 

Rights

 

Reserved

  

 


background image

 

What

 

parts

 

are

 

NOT

 

covered

 

under

 

my

 

warranty?

  

Basically

 

parts

 

that

 

either

 

move

 

or

 

that

 

wear

 

through

 

use.

 

It

 

is

 

impossible

 

to

 

ascertain

 

the

 

amount

 

of

 

use

 

a

 

machine

 

or

 

part

 

has

 

had

 

and

 

what

 

level

 

of

 

maintenance

 

the

 

machine

 

or

 

part

 

has

 

received.

 

A

 

Pit

 

Bike

 

could

 

have

 

done

 

over

 

100

 

hours

 

use

 

easily

 

in

 

one

 

month,

 

if

 

used

 

a

 

lot,

 

that's

 

about

 

6

 

years

 

equivalent

 

use

 

of

 

say

 

a

 

lawn

 

mower

 

or

 

strimmer

 

.Therefore

 

parts

 

not

 

covered

 

at

 

any

 

time

 

under

 

warranty

 

are

 

as

 

follows:

  

 

Chains

 

/

 

Belts

  

 

Sprockets

  

 

Tyres

 

/

 

Inner

 

tubes

  

 

Wheels

  

 

Clutches

 

/

 

Levers

  

 

Plastic

 

cowlings

  

 

Throttle

 

/

 

Brake

 

cables

  

 

Switches

  

 

Batteries

  

 

Brake

 

handles

 

/

 

brake

 

pads

 

/

 

brake

 

drums

  

 

Brake

 

calipers

  

 

Carburetor

  

 

Engine

 

Gaskets

  

 

Fuel

 

tanks

  

 

Steering

 

stems

  

 

Bearings

  

 

Pull

 

cords

 

/

 

inner

 

starter

 

flanges

  

 

Cut

 

off

 

/

 

starter

 

switches

  

 

 

 

 

Ghost

MX

 

GMX

 

Pit

 

Bike

 

Set

 

Up

 

Guide

 

Content

 

©

 

http://www.GhostBikes.com

  

All

 

Rights

 

Reserved

  

 


background image

Ghost

MX

 

GMX

 

Pit

 

Bike

 

Set

 

Up

 

Guide

 

Content

 

©

 

http://www.GhostBikes.com

  

All

 

Rights

 

Reserved

  

What

 

is

 

covered

 

then?

 

 

Frame

 

provided

 

there

 

are

 

no

 

crash

 

marks

  

 

Engine

 

providing

 

the

 

correct

 

fuel

 

and

 

maintenance

 

has

 

been

 

used

  

 

Wiring

 

providing

 

no

 

alterations

 

have

 

been

 

made

 

 

There

 

doesn't

 

seem

 

much

 

left

 

that

 

is

 

covered,

 

why

 

is

 

this?

  

This

 

is

 

true,

 

but

 

experience

 

has

 

shown

 

if

 

the

 

machines

 

are

 

used

 

incorrectly

 

as

 

small

 

motor

 

crossers

 

or

 

stunt

 

bikes,

 

damage

 

quickly

 

occurs

 

which

 

is

 

often

 

attempted

 

to

 

be

 

passed

 

off

 

as

 

a

 

warranty

 

issue.

 

We

 

feel

 

it

 

is

 

better

 

to

 

let

 

customers

 

know

 

what

 

is

 

likely

 

to

 

happen,

 

and

 

then

 

customers

 

can

 

make

 

an

 

informed

 

decision

 

before

 

they

 

purchase.

  

How

 

will

 

my

 

warranty

 

operate?

  

Within

 

the

 

first

 

7

 

days

 

if

 

your

 

machine

 

develops

 

a

 

fault,

 

you

 

can

 

contact

 

Ghostbikes

 

and

 

your

 

warranty

 

will

 

operate

 

as

 

follows:

  

1.

 

Any

 

problem

 

should

 

be

 

referred

 

to

 

Ghostbikes

 

who

 

will

 

evaluate

 

the

 

problem

 

and

 

suggest

 

a

 

solution.

  

2.

 

In

 

the

 

first

 

instance

 

we

 

will

 

expect

 

customers

 

to

 

fit

 

straightforward

 

parts

 

themselves

 

with

 

technical

 

help

 

from

 

Ghostbikes.

  

This

 

will

 

avoid

 

you

 

having

 

to

 

return

 

the

 

machine.

 

3.

 

We

 

will

 

send

 

parts

 

free

 

of

 

charge

 

in

 

the

 

7

 

days

 

providing

 

the

 

repair

 

is

 

covered

 

under

 

warranty

 

and

 

the

 

faulty

 

part

 

is

 

returned

 

to

 

us.

  

4.

 

If

 

the

 

repair

 

is

 

beyond

 

the

 

customers

 

capabilities

 

we

 

will

 

request

 

that

 

the

 

machine

 

is

 

returned

 

for

 

the

 

repair

 

to

 

be

 

carried

 

out

 

in

 

our

 

workshops.

  

5.

 

Machines

 

which

 

are

 

returned

 

and

 

that

 

are

 

later

 

found

 

to

 

not

 

be

 

a

 

warranty

 

repair

 

will

 

be

 

charged

 

at

 

our

 

standard

 

workshop

 

rate

 

of

 

£25

 

per

 

hour

 

+

 

parts

 

costs.

  

6.

 

You

 

will

 

be

 

advised

 

when

 

your

 

repaired

 

machine

 

will

 

be

 

ready

 

for

 

collection

   

7.

 

No

 

work

 

or

 

warranty

 

claims

 

will

 

be

 

undertaken

 

without

 

the

 

original

 

invoice/receipt.

 

8.

 

Repairs

 

will

 

be

 

carried

 

out

 

in

 

our

 

workshop.

  

We

 

do

 

not

 

offer

 

any

 

call

 

out

 

service

 

or

 

collections.

 

In

 

the

 

unlikely

 

event

 

a

 

problem

 

occurs

 

remember

 

we

 

are

 

here

 

to

 

help,

 

however

 

we

 

are

 

not

 

here

 

to

 

take

 

abuse

 

because

 

a

 

person

 

may

 

feel

 

the

 

above

 

does

 

not

 

apply

 

to

 

them.

  

Please

 

make

 

sure

 

you

 

are

 

happy

 

with

 

the

 

setup

 

and

 

warranty

 

procedures

 

before

 

making

 

a

 

decision

 

to

 

buy.