Full Text Searchable PDF User Manual
PORTABLE GASOLINE GENERATOR
Owner's Manual
Tips read the instructions carefully before use understand local
safety regulations and use the product under the premise
of guaranteeing safety and environmental protection
-
,
,
.
P3000 P3000
P6500 P6500T P6500
W
W
Grupos Electrogenos Europa, S.A.
Pol. Pitarco II, Parcela 20
50450 Muel (Zaragoza), Spain
Tel +34 902 110 316
Fax
:
:
+34 902 110 318
Web
www gesan com
：
.
.
Save this operating manual properly and carry it with the
generator for the convenience of emergency query in the
future. This manual constitutes one permanent element of the
generator. This manual shall be provided along with the
generator set when you lend or resell it.
Relevant information and technical specifications defined in
this manual take effect when printing is approved, with the
contents based on the equipment in production at time of
publication. Manufacturer reserves the rights to modify and
improve any parts described in the text without prior notice.
Loncin Motor Co., Ltd.
No.99 Hualong Road, Jiulong Industrial Park, Jiulongpo
District, Chongqing, P. R. China
Original instructions
We recommend that the operator read this manual carefully before use this
generator, and fully comprehend all requirements and operating procedure
concerning the generator. In case of any questions about this manual,
contact the recent authorized dealer for startup, operation, maintenance
program and so on. The technician will teach you how to use the generator
in a correct and safe manner. We also recommend that the operator consult
startup and operating procedure of this generator when buying it.
Safety precautions
It is impossible for manufacturers to predict all hazardous circumstances
that may occur, for this reason, warnings in this manual and caution signs
on the generator set may not cover all hazardous circumstances. If we do
not give extra cautions for operating procedures, methods or techniques,
operate the generator in such ways that helps guarantee personal safety,
make sure no damage to generator set arises there from.
To make sure safe operation,
Please read carefully three vital safety
warnings in this manual and on the generator preceded by a safety alert
symbol
including
,
:
01
10-11
Contents
1
Foreward
2
Safety Regulations
02-07
3
Glossaries
08-09
4
Parameters
5
Description of Spare Parts
12-15
16-21
22
6
Operation Method
7
Transporting
8
Accessories Installation
9
Powers of Common Appliances
10 Maintenance
11 Common Fault Analysis
Foreward
Portable Gasoline Generator Operating Instructions
Foreward
Thank you for purchasing a generator This air cooling device powered by
gasoline engine is a household generator of compact structure and high
performance It is applicable to the situation of no electricity supply or
sudden electricity cut
.
,
,
.
.
This generator will work in a safe effective and reliable way only when it is
kept operated and maintained properly Before operation or maintenance
of the generator the operator should
,
,
.
,
:
Know well and strictly observe local laws and regulations
.
Read and observe all safety warnings in this manual and on the device
.
Let your family get familiar with all safety warnings in this manual
.
01
!
DANGER
You WILL be KILLED or SERIOUSLY HURT if you don t
follow instructions
'
.
!
WARNING
!
CAUTION
NOTICE
You CAN be KILLED or SERIOUSLY HURT if you don t
follow instructions
'
.
You CAN be HURT if you don t follow instructions
'
.
Your generator or other property could be damaged if you
don t follow instructions
'
.
12 Electrical schematic diagram
23-25
26-27
28-31
34-38
32-33
The generator surface has high
temperature avoid scalding
,
.
Pay attention to the warnings
on the generating set.
Keep the machine clean and
avoid spilt combustibles
including gasoline on it
.
Do not use it in a wet condition.
Do not use it indoors.
Do not connect to a home
power system.
It must realize safe grounding.
!
WARNING
!
DANGER
Portable Gasoline Generator Operating Instructions
Safety Regulations
Portable Gasoline Generator Operating Instructions
Safety Regulations
03
02
Safety Regulations
!
DANGER
!
WARNING
!
WARNING
!
WARNING
General safety information
Operator should put on personal protective equipment
during operation and maintenance.
The installation and major repair work shall be carried
out only by specifically trained personnel.
Do not use the generator underground.
Do not use the generator under an explosive condition.
Portable Gasoline Generator Operating Instructions
Safety Regulations
Portable Gasoline Generator Operating Instructions
Safety Regulations
!
DANGER
The generator produces enough electric power
to cause a serious shock or electrocution if
misused
.
!
DANGER
Fuel of the machine is flammable which will
generate high temperature and easily cause fire
during operation.
,
!
DANGER
.
.
.
.Avoid placing
any flammable materials near the exhaust outlet during
operation.
If you swallow any fuel, inhale fuel vapor, or allow any to
get in your eyes, see your doctor immediately. If any fuel
spills on your skin or clothing, immediately wash with
soap and water and change your clothes.
When operating or transporting the machine, be sure it is
kept upright. If it tilts, fuel may leak from the carburetor or
fuel tank.
Do not throw the residue fuel and used motor oil into the
trash or pour it onto the ground. We suggest you take
used oil in a sealed container to your local recycling
center or service station for reclamation.
It is strictly prohibited to add fuel during equipment
operation
In case of adding fuel keep far away from fire brand no
smoking
In case of adding fuel do not spill fuel on the equipment
As to accidental spilling use cotton cloth to clean it Start
the equipment after spilt fuel evaporates completely
In operation make sure that there is no flammable
substance within 2 meter range and no flammable
substance will approach the equipment
In case of long term nonuse take out the fuel from fuel
tank and store it safely.
,
,
,
.
,
.
,
,
-
,
!
CAUTION
This equipment contains high speed revolving
parts which will harm human body
,
.
.
In equipment operation do not approach it and strictly
prohibit touching revolving parts
In equipment operation do not lift or move it Move it only
after equipment completely stopped
,
.
,
.
05
04
.
.
.
.
Never touch the machine with wet hands
or electrical shock will occur.
Avoid connecting the generator in parallel with any other
generator.
It is prohibited to use bare wire to connect power supply
to the electric equipment directly use the plug that fits
local regulations
In equipment operation do not touch wire or live parts of
the equipment
In equipment operation keep children certain safe
distance from the generator
In equipment operation strictly prohibit assembling and
disassembling any parts
It is suggested to realize tandem connection of a ground
fault circuit interrupter GFCI when the power supply is
out to guarantee safety.
External electric accessory including cable and plug
interconnecting piece shall have no fault Electric shock
defend depends on the breaker especially the matching
between breaker and generator During replacement of
the breaker only that with the same rating and
performance features can be adopted Contact local
dealers or the after sales service center for support.
In case of using lengthening wire or mobile power
distribution cabinet overall length of the wire with cross
section of 1 5mm shall be no longer than 60m and that
of 2 5mm shall be no longer than 100m.
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,
,
(
)
(
)
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,
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2
2
In equipment operation observe surroundings Make
sure no articles are involved into the equipment
,
.
.
Portable Gasoline Generator Operating Instructions
Safety Regulations
Portable Gasoline Generator Operating Instructions
Safety Regulations
NOTICE
Operating requirements
.
.
.
.
Do not place heavy weight on the equipment
The wheel is for easy moving of the equipment Do not
use it for long distance moving otherwise it will be
damaged
Do not exceed rated power of the equipment in
operation otherwise its service life will be shortened
Power of common household appliances is shown on
Page 26,27 in details
Pls maintain the equipment according to the
requirements so as to prolong its service life Refer to
Page 28 for details
Prevent duct from entering into the equipment during
operation or storage
.
,
;
,
.
.
.
07
06
Generator exhaust contains
hazardous CO. Do not operate
indoors and try to operate in
well ventilated area.
Gasoline and its vapor are
flammable and explosive.
Keep gasoline away from heat,
sparks,and flame sources.
W
A
RNING
Read owners manual carefully
for important safety and health
warnings and instructions.
Understand and follow
warnings and cautions.
Do not operate unless
guards are inplace.
D
A
NG
E
R
Using a generator indoors CAN KILL YOU IN
MINUTES.Generator exhaust contains carbon
monoxide. This is a poison you cannot see or smell.
NEVER use inside a home or
garage. EVEN IF doors and
windows are open.
Only use OUTSIDE and
far away from windows,
doors,and vents.
There is the warning label on the machine to remind you of the
safety regulations.
Generators produce
electricity that can cause
serious injury or death.
Operate only in dry areas
away from moisture,rain,
snow or standing water.
Due to high voltage of
Generator
Do not connect to any
building electrical system.
Do not overload generator.
Non-qualified person
(including under-aged
children) is not allowed to
operate.
G
A
SOLIN
E
F
UE
L ONL
Y
W
A
RNING
Do not overfill tank
always allow room for
fuel expansion.
Do not fill while running.
9
7
d
B
Generating set
EN 12601
Rated Power COP 5.0kW 50 Hz G1 Class A
230V
IP23M
Mass 80kg
Power Factor 1.0
Year of Mfg. XXXX
21.7 A
6500-A
Load transfer efficiency
Generator output power performance rate
meat ISO8528G1
Portable Gasoline Generator Operating Instructions
Glossaries
Glossaries
Following symbols are quoted on the machine or in this manual Please
understand their meaning which will make your operation easier and safer
.
,
.
Symbol
Revolutions
per Minute
Performance
rate
Name
Meaning
Volt
Ampere
Hertz
Watt
Power factor
Read
instructions
Safety warning
Electric risk
Please read instructions carefully before use
Can be hurt if not follow instructions
Indication of electrified body Pay
attention to safety
.
.
Engine Speed
Power
Frequency 1Hz 60 r min
(
=
/
)
Current
Voltage
Some parts of equipment will generate high
temperature during operation which will scald skin
,
.
Make the machine realize safe grounding
before use
Symbol
Name
Meaning
Electric shock
Do not use the plug or electric device in
the rain or make them get wet
.
Symbol of adding the engine oil and the
specification is specified on Page 16
Symbol of adding the fuel which must
be gasoline
,
.
Fuel tank may explode when encountering high
temperature and open fire Operate it cautiously
.
.
Fuel and high temperature generated during
operation may cause fire Operate it cautiously
.
.
Exhaust from the equipment contains CO
which is invisible and inodorous Excessive
suction of CO may make human lose
consciousness and lead to death in serious
situation
,
.
.
The device is electriferous No touching
during operation
.
.
This is electric device You may suffer electric
shock if you don t follow the instructions.
.
'
09
08
Electriferous,
no touching
Toxic gas
Fire
Explosion
Scalding
No raning
Engine oil
Fuel
Grounding
symbol
Portable Gasoline Generator Operating Instructions
Glossaries
2.3
2.5
5.5
5.5
5.0
5.0
Igniting Mode
T.C.I.
11
10
Portable Gasoline Generator Operating Instructions
Parameters
Parameters
Model
Starting mode
Capacity of
fuel tank
P3000
P3000W
P6500
P6500T
P6500W
A
C output
Frequency
Voltage
Rated power(kW)
Max. power(kW)
60Hz
230V
Specification
Rpm
Fuel
E
ngine oil capacity
Spark plug type
Spark plug
clearance
E
ngine
Single cylinder forced air cooling 4 strokes
,
,
Gasoline
0 6 L
.
1 1 L
.
F7RTC
RN9YC
（
）
0 7 mm
.
Valve clearance
(inlet/outlet)
0 10 0 15 mm
. / .
196cc
Displacement
389cc
Weight (only for reference)
Net weight
Overall dimensions (excluding packing box)
L x W x H (mm)
15L
25L
675x540x540
590x430x480
Portable Gasoline Generator Operating Instructions
Parameters
Noise(according to
E
uropean Directive 2000/14/
E
C with
amendment 2005/88/
E
C)
Model
Measured Sound
Pressure Level
Measured Sound
Power Level
U
ncertainty
Guaranteed Sound
Power Level
2 dB(A)
2 dB(A)
95 dB(A)
97 dB(A)
95 dB(A)
94 dB(A)
74 dB(A)
75 dB(A)
Recoil start
46kg
79kg
2.8
2.5
5.0
5.5
50 Hz
50 Hz
50 Hz
60Hz
120/240V
230V
400/230V
120/240V
3000
3000
3600
3600
3000
E - start
79kg
85kg
P3000
P3000W
P6500
P6500T
P6500W
Portable Gasoline Generator Operating Instructions
Description of Spare Parts
Description of Spare Parts
(19)
(20)
(21)
(22)
(25)
(24)
(23)
(2)
(1)
(3)
(4)
(5)
(6)
(8) (9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17)
(18)
(7)
(1) Fuel gauge
(2) Chock valve
3 Fuel valve lever
4 Starter Grip
5
6 Handrail pipe
(7 Foot
(8) Ground terminal
9 Oil drain bolt
10 Oil filler cap
(11)
12 Wheel
13 Engine switch
14 DC output
15 Output indicator
(16
18 Panel seat
19 Fuel tank cap
20 Fuel tank
(21)
Muffler
Cylinder head
24 Carburetor
25 Spark plug
( )
( )
( )
( )
)
( )
(
)
Battery (optional)
(
)
(
)
(
)
(
)
)
(17) AC output
(
)
(
)
(
)
(
)
(
)
(
)
(
)
Air cleaner
AC circuit breaker
Cover,Generator
End
22
23
13
12
A
C circuit
breaker
Output
indicator
Portable Gasoline Generator Operating Instructions
Description of Spare Parts
Fuel tank
Fuel tank
cap
Fuel
gauge
A
C output
It is used to hold fuel gasoline is allowed only
,
.
Screw the fuel injection port in use and do not open it in
equipment operation
.
It is to indicate fuel level in the fuel tank
.
AC output socket provides the power supply Pls refer to
model s parameter table for its rated power load of each
socket cannot exceed its rated current and total power of
electric device cannot surpass rated power of the generator
Do not start up several electric devices simultaneously but
switch on another one after stable operation of one electric
device
.,
'
.
,
.
,
.
It will break to protect the electric device when current is
too heavy
.
It is to indicate power supply status The indicate will
brighten up when the equipment operation
.
.
DC output
The output DC is 12V with maximum of 8 3A It is only used
for automative battery charging with rated 12V Pay attention
to connecting the positive and negative electrode correctly
.
.
.
.
E
ngine
switch
It is to start up applicable to electrical starting only and
switch off the engine Turn to the off state in nonuse
(
)
.
.
Wheel
(optional)
It is for moving the generator in a short time
.
Battery
(optional)
It is for starting up the generator In case of nonuse for
three months charge it
,
,
.
Portable Gasoline Generator Operating Instructions
Description of Spare Parts
15
14
Portable Gasoline Generator Operating Instructions
Description of Spare Parts
Sockets can be following patterns according to relevant regulations in
various areas
:
Handrail
pipe
Oil drain
bolt
Foot
It is for measurement of engine s oil level Make sure
engine s oil level is between MIN and MAX in the dipstick of
oil filler cap before use Oil can be added after removing the
oil filler cap
'
.
'
.
.
Unscrew this bolt when replacing the engine oil Drain out
the old engine oil and dispose of it properly according to
local laws aoviding damage to the environment
.
,
.
It is to support the generator
.
It is to make the generator realize safe grounding As to the
grounding method refer to the Page16 Make sure
unobstructed grounding before use
.
,
.
.
After lifted up the pipe with self locking structure can be
used to move the generator
,
,
-
,
.
It is to start up the engine For the method refer to
the Page 19
.
,
.
It is to filter air and remove impurities in the air entering
cylinder
As to the maintenance method refer to Page 29
.
,
.
It is to control fuel s entering into the engine via fuel tank
During nonuse of generator leave the switch off
'
.
,
.
It is to control air flow into the cylinder when starting up the
engine As to the operating method refer to the Page 19
.
,
.
It is to eliminate noise during equipment operation and
discharge high temperature exhaust of engine s combustion
Do not touch it to avoid scalding
,
'
.
.
Oil filler
cap
Grounding
terminal
Starter
Grip
A
ir
cleaner
Fuel switch
Choke
valve
Muffler
When the rated current from one socket output more
than the socket
, you shoud
to use simultaneously two or more sockets for power
output.
'
s nominal rated current
!
WARNING
Portable Gasoline Generator Operating Instructions
Operation Method
Operation Method
U
nit grounding
Shift the machine outdoors, use wire of no less than 2.5mm to make the
machine and grounding terminal connected to the ground. One end of the
wire is pressed below the butterfly nut of the unit, screwed up tightly, and
the other end is connected with the metal rod shape article (such as the
iron nail and the opener), and inserted into soil.
2
Starting the generator set
Filling oil
17
16
40 C
S
AE
F
-20
0
20
40
60
80
100
-20
-30
-10
0
10
20
20
30
T
E
MP
10W-30
5W-30
30
Portable Gasoline Generator Operating Instructions
Operation Method
oil specification table
A
MBI
E
NT T
E
MP
E
R
A
T
U
R
E
Filling fuel
No exceeding
this level
Open the fuel tank cap and fill gasoline the fuel leveler s position will
display gasoline mass in the fuel tank and take care the maximum fuel
position shall not excceed the inner strainer of the tank when filling
,
'
.
Keep away from the fire source and heat source
when filling do not fill gasoline when be operating
;
.
!
WARNING
6
Remove the oil filler cap fill oil of proper model As to dosage refer to
Page 10 Use the funnel for filling in case of careless spilling clean the
ground to avoid slipping.
,
.
,
.
,
,
Upper level
5
Portable Gasoline Generator Operating Instructions
Operation Method
Connect electric battery (electric start only)
Connect the storage battery wire to the
storage battery red for positive
electrode and green for the negative
electrode and make sure screwing the
nut tightly Not contact between positive
electrode to negative electrode to avoid
short circuit After connection metal
parts of two pieces of wire shall keep at
least 15mm safety distance and be
protected by rubber cover.
,
,
.
.
,
,
When the unit is in cold state move
the choke valve to the full closed
position and half closed position in
thermal state If the generator unit is
not started for two times in
succession move the choke valve to
the open position and then to operate
the switch or hand pull starter.
,
,
.
,
-
Close the choke valve
19
18
It may be causing the dangers of injury
by the sudden change of rotation
direction of the engine during operating
the recoil starter.
Portable Gasoline Generator Operating Instructions
Operation Method
Start the generator
Open the choke valve
Start the generator recoil start
Start via the pull wire Pull the wire gently
to connect the disc to the starting bowl
inside the unit Pull the wire out in an
instant action and the generator unit will
be started after doing this twice If it is
not started please conduct the above
operation with the choke valve
:
.
.
,
.
!
WARNING
After starting let the unit run without
load for 5 seconds and then turn on the
choke valve switch
,
.
6
Turn on the fuel valve lever
Turn the fuel valve lever to ON and
let the fuel flow into the carburetor.
Turn the engine switch on the control
panel to ON Or press it to START if it s
electrical start state then generator unit
can be started In order to extend the
service life of the storage battery do not
press on the switch for more than 3
seconds and the interval between
two pressings should be longer than 10
seconds.
.
'
,
.
,
5
Portable Gasoline Generator Operating Instructions
Operation Method
Connect to load
Access electric equipment and turn the
circuit breaker to ON Please note that
when several loads are used at the same
time do not access the next one unless
the former one is running normally The
total power of the loads should not
exceed the rated power of the unit.
.
,
.
Shut down the engine
Disconnect load
Disconnect the electric equipment from
the control panel of the generator.
21
20
Storage
Portable Gasoline Generator Operating Instructions
Operation Method
Drain the fuel
Protective treatment
The surface temperature of the generator
unit is still high after shutdown and it can
not be moved or operated before cooling
down in order to avoid scalding.
,
!
WARNING
Remove the oil draining bolt of the
carburetor and drain the fuel from the
fuel tank and carburetor Then tighten
the oil draining bolt again if the fuel is
not drained the fuel will evaporate and
flow into the air and the residues may
block the carburetor .
.
(
,
,
)
The unit should be stored in a clean and
dry place and should be protected from
rain and high temperature Shield the unit
with paper box or plastic bag to prevent
dust from entering the unit
.
.
After 30 seconds of no load running
turn off the engine switch and the
generator unit will be shut down
immediately.
-
，
Turn off the engine switch
Close the fuel valve lever
Turn off the fuel valve lever after the
shutdown of the unit.
Portable Gasoline Generator Operating Instructions
Transporting
To prevent fuel spillage when transporting or during temporary storage,
the generator should be secured upright in its normal operating
position,with the engine switch OFF.
The fuel valve lever should be turned OFF.
When
Do not overfill the tank.
Do not operate the generator while it is on a vehicle.Take the
generator off the vehicle and use it in a well ventilated place.
Avoid a place exposed to direct sunlight when putting the generator
on a vehicle .If the generator is left in an enclosed vehicle for many
hours,high temperature inside the vehicle could cause fuel to
vaporize resulting in a possible explosion.
Do not drive on a rough road for an extended period with the
generator on board.If you must
transporting the generator:
transport the generator on a rough
road,drain the fuel from the generator beforehand.
NOTE:
To
Take care not to drop or strike the generator when
transport the generator,hold the holding part(shaded areas in the
figure 1).
transporting.
Do not place heavy objects on the generator.
When transporting the generator by loading it on to a vehicle,secure to
the generator frame as shown(See figure 2).
HOLDING PART
Figure 1
Figure 2
!
WARNING
23
22
Portable Gasoline Generator Operating Instructions
A
ccessories Installation
A
ccessories Installation
You can install the wheel assemblies for the convenience of moving
the unit
You may need to prepare the following equipment before the installation.
.
According to the different model configurations there are several kinds of
wheels Please install the handrail vibration reduction bracket and wheel
on the base plate and tighten the bolt as shown in the following picture.
,
.
,
Two-wheel short axle (applicable to generator units of
series)
P6500 / P6500T / P6500W
Vibration reduction bracket
Vibration reduction rubber pad
Handrail
Axle
Wheel
Cotter pin
Washer
Transporting
25
24
Portable Gasoline Generator Operating Instructions
A
ccessories Installation
Two-wheel long axle (applicable to generator units of
series)
P3000 / P3000W
Four-wheel long axle (applicable to generator units of
P3000 / P3000W /
series)
P6500 / P6500T / P6500W
Cotter
pin
Washer
Handrail
Vibration reduction
bracket
Vibration reduction
rubber pad
Axle
Wheel
Axle clamp
Wheel
Cotter pin
Washer
Axle clamp
Short axle
Long axle
Brake dise
Portable Gasoline Generator Operating Instructions
A
ccessories Installation
Operating steps and installation instructions:
Some of the units which are of the electrical starting type need to be
equipped with external storage battery bracket Please conduct the
installation according to the following drawing
,
,
.
.
1 Install the positive terminal and negative terminal onto the generator unit
as specified in the drawing
2 Install the storage battery bracket onto the bracket connection tube
3 Install the storage battery shield onto the bracket connection tube
4 Install the assembled bracket onto the unit
5 Put the storage battery into the bracket
6 Hook the hook bolt to the hole of the bracket and install it onto the
storage battery clamp
7 Tighten the bolt and install the storage battery onto the bracket
8 Connect the storage battery wires and connect the negative one first
The connected terminals may be different as the models of the storage
batteries are different Take material object as
9 Some storage batteries need to be filled with electrolyte before
installation Please read the specification of the storage battery carefully
.
.
.
.
.
,
.
.
.
.
.
.
.
Positive
terminal
Negative
terminal
Bracket
connection tube
Storage battery shield
Storage battery bracket
Storage battery clamp
Storage battery
Storage battery shield
Starter
Solenoid
Starter Cable
(positive)
27
26
Portable Gasoline Generator Operating Instructions
Powers of Common
A
ppliances
Powers of Common
A
ppliances
E
lectric equipment
Rated
power(W)
Starting
power(W)
Household
A
ppliances
Flat panel
television 27
"
Energy
saving lamp
Electric
cooker
Computer
DVD
Refrigerator
120
120
5~50
5~50
1000
1000
400
400
100
100
50
300
Portable Gasoline Generator Operating Instructions
Powers of Common
A
ppliances
The starting powers of the appliances are far more higher than the
operation powers Please read the labels of the electric equipment for
reference The total power of the loads should not exceed the rated power
of the generator.
.
.
E
lectric equipment
Rated
power(W)
Starting
power(W)
Household
A
ppliances
Tools
1200
800
1000
1500
5000
2500
1600
3200
100
50
250
500
Electric fan
Air conditioner
2HP
-
Electric
welder
Electric
hammer
Water pump
Washing
machine
Portable Gasoline Generator Operating Instructions
29
28
Maintenance
Fuel switch
sediment
cup
Air
cleaner
Per
use
Engine oil
Good maintenance is the best guarantee of safe economical and fault free
operation And it also contributes to environmental protection
,
-
.
.
Maintenance schedule is as follows
：
Schedule for
regular maintenance
In the first
20 hours
or in the
first month
of initial
use
(3)
Every 50
hours or
every 3
months
(3)
Every
100 hours
or every 6
months
(3)
Every
300 hours
or every
year (3)
Spark plug
Valve
clearance
Cylinder
head
Fuel tank
and strainer
Fuel tube
Inspect the
oil level
Replace
Inspect
Clean
Clean
Clean
Readjust
Wash
Wash
Replace
Replace
Every 2 years 2
( )
Every 2 years 2
( )
Every 300 hours 2
( )
(1) Maintenance should be conducted frequently if the unit is used in dusty
places.
(2) Maintenance should be conducted by the franchised dealer.
(3) When the unit is used frequently please conduct the maintenance
according to the above mentioned intervals so as to ensure the
long term usage of the generator.
,
-
Maintenance
Replace the engine oil
Remove the oil draining bolt and drain the long time stored oil Tighten the
oil draining bolt and twist off the oil dipstick Fill in appropriate amount of
oil via the oil dipstick and keep the oil level between MIN and MAX.
.
.
Clean the air cleaner
Oil filler cap
Oil drain bolt
element
Air cleaner
cover
Clip
Air cleaner
element
( )
2
( )
1
Upper level
1 Remove the clip of the air cleaner cover and open it.
2 Inspect the air cleaner element and ensure that it is sound and clean.
3 If the foam cleaner element is dirty, spray some household cleaning agent
onto the cleaner element. Scrub it for several minutes and rinse it with
warm water. If the cleaner element is damaged, please replace a new one.
Portable Gasoline Generator Operating Instructions
Maintenance
31
30
Clean the fuel valve lever sediment cup
Sediment cup
O-Ring
Fuel filter
Sediment cup
Fuel valve
1. Close the fuel valve and remove
the sediment bowl. Take out the
O type seal ring and strainer.
2. Clean the sediment bowl, O
type seal ring and strainer with
incombustible or high flash
solvent.
3. Reinstall the O type seal ring
and strainer, and tighten the
sediment bowl
4 Open the fuel valve and inspect
for leakage.
-
-
-
-
.
.
Clean the spark plug
Recommended spark plug models F7RTC and F7TC
:
1 Remove the spark plug cap.
2 Clean the spark plug base.
3 Remove the spark plug with the spark plug socket spanner.
4 Inspect the spark plug insulator visually for damage. If it is damaged
replace a new one.
5 Measure the spark plug gap with a gap gauge. Twist the side electrode
to adjust the gap.The gap should be kept between 0 70 and 0 80mm.
6 Inspect if the washer of the spark plug is in good condition.
7 Reinstall the spark plug and tighten it with the spark plug socket spanner.
Press down the washer of the spark plug and place the spark plug cap.
,
.
.
Valve clearance
(should be conducted by a professional person)
Figure 1
applicable to P3000 / P3000W /
.
P6500 / P6500T / P6500W
0.70-0.80mm
Spark plug
wrench
Spark plug cap
Feeler gauge
Remove the cylinder head cover and measure the valve clearance with
the feeler gauge. The clearances are 0 1mm for the inlet valve and
0 15mm for the outlet valve.
.
.
Figure 1
Portable Gasoline Generator Operating Instructions
Maintenance
Portable Gasoline Generator Operating Instructions
Maintenance
33
32
Portable Gasoline Generator Operating Instructions
Common Fault
A
nalysis
Common Fault
A
nalysis
Fault phenomenon
Fault cause
Operation method
The
can not start
generator
no power output
Vibration while operation
Vibration while operation
The
emits
black smoke
generator
The
emits
blue smoke
generator
The power decreases
No fuel
The oil switch is not
turned on
The oil switch is blocked
No engine oil or the engine
oil level is low
The shutdown switch
is turned off
The spark plug fails
The circuit breaker is
not connected
The plug is poorly
contacted
The choke position
is incorrect
The temperature of the
engine is too low
The fuel oil is contaminated
The air filter is dirty
The load is too high
The engine oil is too much
The engine oil type
is incorrect
The spark plug fails
The valve clearance is
out of limits
Fill the oil tank with gasoline
Turn the oil switch to ON
Clean the oil cup
(refer to page 30)
Add oil
Turn the switch to
the on position
" "
Clean or replace the spark
plug (refer to page 30)
Turn the circuit breaker to
the on position
" "
Replace a socket
Move the choke to the
on position during operation
" "
Let the engine run at empty
load for more than 10 minutes
Replace clean oil
Clean the filter element
of the air filter
Reduce load to the
rated limit
Drain some oil
Choose appropriate engine
oil type(refer to page 17)
Clean or replace the spark
plug (refer to page 30)
Adjust the valve clearance
refer to page 31
(
)
The environmental requirements of the generator
:
Suitable temperature
15
40
.
- ℃- ℃
:
%
Suitable humidity lower than 95
.
:
Suitable altitude under 1,000 meters it should be used with lower
power in districts higher than 1,000 meters. .
(
)
:
If there is no problem with the conditions above please turn to the
nearby dealer or after sales service center for consultancy.
,
-
The generator set can only be loaded to the rated power under the
specified environment conditions If the environment conditions are
inconsistent with the above standards or if the cooling conditions of the
engine and generator set are defective for example when running in
limited areas it is necessary to reduce the power It is also necessary
to reduce the power when the temperature altitude and relative
humidity exceed the standards.
.
,
;
,
,
.
,
Portable Gasoline Generator Operating Instructions
Common Fault
A
nalysis
B
l
B
l
I
G
E
Y
/G
B
l
Y
/G
B
l
B
l
Y
Y
R
B
l
B
l
R
Y
/G
+
R
W
-
B
r
B
u
B
u
Y
I
G
E
O
N
O
FF
Y
Y
B
r
B
u
Y
Y
B
l
G
r
G
r
G
r
G
r
B
r
W
Y
B
l
R
B
u
G
G
r
Green
Gray
Portable Gasoline Generator Operating Instructions
E
lectrical schematic diagram
Portable Gasoline Generator Operating Instructions
E
lectrical schematic diagram
E
lectrical schematic diagram
E
lectrical schematic diagram 1
(applicable to P3000 )
34
35
E
lectrical schematic diagram 2
(applicable to
)
P6500
E
O
O
G
Y/G
FS
R
Bl/W
ST
IG
BAT
Bl
O
O
Y/G
Bl/W
R
Bl
B
l
-
Y
/G
W
+
R
R
B
l
R
B
u
L
g
R
W
B
u
W
R
B
l
B
l
M
R
B
l
B
r
O
O
B
r
Y
Y
L
g
W
B
u
B
u
B
l
G
r
G
r
G
r
G
r
B
AT
S
T
G
F
S
E
I
G
O
FF
O
N
S
TART
B
r
Y
B
l
W
G
R
B
u
O
G
r
Green
Gray
Orange
Portable Gasoline Generator Operating Instructions
E
lectrical schematic diagram
Portable Gasoline Generator Operating Instructions
E
lectrical schematic diagram
E
lectrical schematic diagram
E
lectrical schematic diagram 3
(applicable to P3000W )
E
lectrical schematic diagram 4
(applicable to
)
P6500W
36
37
38
Portable Gasoline Generator Operating Instructions
E
lectrical schematic diagram
E
lectrical schematic diagram 5
(applicable to
)
P6500T
39