Full Text Searchable PDF User Manual
G4
G4
Betjeningsvejledning DK
Bruksanvisning
N
Bruksanvisning
S
Operating
guide
UK
Betribsanleitung
D
Mode
d’emploi
F
Gebruiksaanwijzingen
NL
Instrucciones de manejo
E
Instruções para uso
P
Käyttöopas
FI
Instrukcja
obs
ł
ugi PL
Ελληνικά
-
οδηγίες
λειτουργίάς
GR
06
9
51
01
9
.0
1
107145345 C
Operating instructions
NEPTUNE 2
NEPTUNE 2
Why compromise
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Contents
Symbols used to mark
instructions
1 Important
safety
instructions
2 Description
3 Before starting the cleaner
4 Control / Operation
5 Applications and methods
6 After using the cleaner
7 Maintenance
8 Troubleshooting
9 Further
information
............................................................................................4
............................................................................................4
2.1 Purpose
................................................................................6
2.2 Operating
elements
..............................................................7
3.1
Setting up the cleaner ..........................................................7
3.2 Before
use
............................................................................7
3.3
Fill up detergent tank ............................................................7
3.4
Fill up fuel tank .....................................................................8
3.5
Connecting the high pressure hose......................................8
3.6
Connecting the water supply ................................................8
3.7 Electrical
connection
............................................................9
3.8
Antifreeze - before first use ..................................................9
4.1
Switching on the cleaner ....................................................10
4.2 Connections
.......................................................................10
4.3
Pressure regulation (Ergo Vario Press Gun)
1)
.................... 11
4.4
Using cleaning agents ........................................................ 11
5.1 Techniques
.........................................................................12
5.2 Some typical cleaning tasks ...............................................12
6.1
Switching off the cleaner and disconnecting the supply
lines
....................................................................................14
6.2
Rolling up the electrical lead and storing accessories........14
6.3
Storing the cleaner (below 0°C) .........................................14
6.4
Transporting the cleaner ....................................................14
7.1
Maintenance plan ..............................................................15
7.2 Maintenance
work
..............................................................15
8.1
Indications on Display ........................................................16
8.2 Other
Faults........................................................................17
9.1
Recycling the cleaner .........................................................18
9.2 Guarantee
..........................................................................18
9.3 Technical
data
....................................................................18
9.4
EU Declaration of Conformity .............................................19
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NEPTUNE 2
1 Important safety instructions
Symbols used to mark
instructions
Before using the
high-pressure-
cleaner, be sure
to also read the
enclosed operat-
ing instructions and keep them
within reach at all times.
For your own safety
The appliance must
– only be used by persons,
who have been instructed in
its correct usage and explic-
itly commissioned with the
task of operating it
– only be operated under su-
pervision
– not be used by children
– not be used by mentally or
physically disabled persons
CAUTION!
High-pressure water jets can be
dangerous if misused. The jet
must not be directed at persons,
animals, live electrical equip-
ment or the cleaner itself.
Wear protective clothing, ear
protection and safety goggles.
Do not use the cleaner when
other people without protective
clothing are in the working area.
Do not direct the jet towards
yourself or towards other per-
sons in order to clean clothes
or footwear. Do not direct the jet
towards live animals.
During operation of the cleaner,
recoil forces are produced at the
spraying device and, when the
spray lance is held at an angle,
a torque is also created. The
spraying device must therefore
be held firmly in both hands.
General
Use of the high-pressure cleaner
is subject to the applicable local
regulations.
Besides the operating instruc-
tions and the binding accident
prevention regulations valid in
the country of use, observe rec-
ognised regulations for safety
and proper use.
Do not use any unsafe work
techniques.
Do not tie the trigger handle
open.
Transport
For safe transport in and on ve-
hicles we recommend prevent-
ing the equipment from sliding
and tilting. Secure it with belts.
For transport at temperatures
around or below 0°C, anti-freeze
liquid should be drawn into the
pump and boiler beforehand
(see chapter 6).
Before starting the cleaner
If your machine is a 3 phase
version and has been supplied
without a plug have it fitted with
a suitable 3 phase plugwith an
earth conductor by an electri-
cian.
Each time prior to putting the
appliance into service, always
check the power supply cord
and the other important parts of
the appliance, such as the high-
pressure hose and the spray
gun. Do not operate the appli-
ance if any of these parts are
damaged.
Set up the appliance such that
the mains connector is readily
accessible.
Regularly check whether the
mains lead is damaged or
shows signs of ageing. Use
the high-pressure cleaner only
when the mains power lead is in
a safe condition.
Safety instructions
in these operating
instructions which
must be observed
to prevent risks
to persons are marked with this
danger symbol.
This symbol is used
to mark safety in-
structions that must
be observed to pre-
vent damage to the
machine and its per-
formance.
This indicates
tips and instruc-
tions to sim-
plify work and
to ensure safe
operation.
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If the mains power lead is dam-
aged, to avoid hazards, this
must be replaced either by the
manufacturer or through his
customer service or a similarly
qualified person.
CAUTION!
Unsuitable extension leads can
represent a source of danger.
Always unwind lead from the
reels completely to prevent the
mains power lead overheating.
Connectors and couplings of
power supply cords and exten-
sion leads must be watertight.
When using an extension lead,
check the minimum cross-sec-
tions of the cable:
Cable length
m
Cross section
<16 A
<25 A
up to 20 m
ø1.5mm² ø2.5mm²
20 to 50 m
ø2.5mm² ø4.0mm²
Check the rated voltage of the
high-pressure cleaner before
connecting it to the mains power
supply. Ensure that the voltage
shown on the rating plate cor-
responds to the voltage of the
local mains power supply.
It is important that the electrical
connection for this appliance
has been installed by an electri-
cian and in compliance with IEC
60364 and the country-specific
regulations.
We recommend that the electri-
cal connection to this appliance
should incorporate
– either a fault current circuit
breaker, which cuts off the
mains voltage if the fault
current exceeds 30 mA for
30 ms,
– or an earth resistance meter.
Check that cleaning will not
result in dangerous substanc-
es (e.g. asbestos, oil) being
washed off the object to be
cleaned and harming the envi-
ronment.
Do not clean delicate parts
made of rubber, fabric, etc. with
the 0° jet. Keep some distance
between high pressure nozzle
and surface in order to prevent
the surface from damage.
Do not use the high-pressure
hose for lifting loads.
The maximum permissible
working pressure and tempera-
ture are printed on the high-
pressure hose.
Store the cleaner
where it will not be ex-
posed to frost or use
anti-freeze liquid!
Never operate the cleaner with-
out water. Even brief shortages
of water result in severe dam-
age to the pump seals.
Operation
Keep cabinet closed during op-
eration.
Do not damage the mains pow-
er lead (e.g. by driving over it,
pulling or crushing it).
Disconnect the power cord by
pulling the plug only (do not pull
or tug the power cord).
IMPORTANT!
This appliance has been de-
vised for use with cleansing
agents that are supplied and
recommended by the manufac-
turer. The use of other cleansing
agents or chemicals can impair
the safety of the appliance.
CAUTION!
The appliance is intended to
be used with heating oil EL or
diesel oil.
Unsuitable fuels (e.g.
petrol) must not be used as they
can represent a source of dan-
ger.
If the machine is to be oper-
ated at fuel stations or in other
potentially hazardous areas,
the machine may only be em-
ployed outside the hazard areas
defined in the German „Techni-
cal Guidelines for Inflammable
Fluids“ applicable at the point
of use due to the potential ex-
plosion hazard posed by the
burner.
When setting up the appliance
indoors, always ensure suitable
ventilation and that the exhaust
gases are expelled in a suitable
way. We will be glad to provide
tips for connection systems, on
request.
If the machine is to be con-
nected to a flue gas stack, then
local building regulations must
be observed. We will be glad to
provide tips for connection sys-
tems, on request.
CAUTION!
Beware of hot water and
steam discharge up to
150°C when operating in
steam stage.
CAUTION!
Do not touch or cover
the exhaust. Risk of
burns and fire.
Do not touch, cover or place hose
or cord over the chimney. Danger
for persons, risk of overheating
and fire.
Electrical equipment
CAUTION!
Never spray electrical equip-
ment with water: danger for per-
sons, risk of short-circuiting.
Switching on the cleaner may
cause voltage
fl
uctuations.
Voltage fluctuations should not
occur if the impedance at the
transfer point is less than 0.15
If in doubt ask your local elec-
tricity supplier.
Maintenance and repair
CAUTION!
Always remove the plug from
the mains plug socket before
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NEPTUNE 2
cleaning or carrying out mainte-
nance work on the cleaner.
Carry out only the maintenance
operations described in the op-
erating instructions. Use only
original Gerni spare parts.
Do not make any technical mod-
ifications to the high-pressure
cleaner.
Ensure that the machine is reg-
ularly serviced by Authorised
Gerni dealers in accordance
with the maintenace plan. Fail-
ure to do so will invalidate the
warranty.
CAUTION!
High-pressure hoses, fittings
and couplings are important for
the safety of the cleaner. Use
only high-pressure parts ap-
proved by the manufacturer!
The mains power lead must not
differ from the version specified
by the manufacturer and may
only be changed by an electri-
cian.
Please contact the Gerni service
department or an authorised
specialist work-shop for all other
maintenance or repair work!
Testing
The cleaner conforms to the
German „Guidelines for Liq-
uid Spray Jet Devices“. The
high-pressure cleaner must be
subjected to a safety examina-
tion in accordance with the „Ac-
cident Prevention Regulations
for Working with Liquid Spray
Jet Devices (BGV D15)“ as re-
quired, but at least every 12
months, by an authorised in-
spector.
After all repairs or modifica-
tions to electrical equipment,
the protective conductor resist-
ance, the insulation resistance
and the leakage current must
be measured. Furthermore, a
visual inspection of the mains
power lead, a voltage and cur-
rent measurement and a func-
tion test must be carried out.
Our after-sales service techni-
cians are at your disposal as au-
thorised inspectors.
The complete „Accident Preven-
tion Regulations for Working
with Liquid Spray Jet Devices“
are available from the Carl Hey-
manns Verlag KG, Luxemburger
Strasse 449, 50939 Cologne or
from the appropriate associa-
tion of employers’ liability insur-
ances.
The pressure-bearing parts of
this high-pressure cleaner have
been manufactured in accord-
ance with § 9 of the German
Pressure Vessels Ordinance
and successfully subjected to a
pressure test.
Safety devices
Unacceptably high pressure is
fed back without residual pres-
sure via a bypass line into the
intake line of the pump when the
safety device is tripped.
If the conveying capacity falls
below a fixed value, the built-
in flow monitor automatically
switches off the oil burner. The
oil burner is set to continuous
ignition. As an additional protec-
tion mechanism, a thermo-sen-
sor is integrated in the chimney
of the heat exchanger. As such,
the appliance cannot overheat.
The safety devices are factory
set and leaded, and must not be
adjusted.
Warning
• Inhalation of aerosols can
be hazardous to health.
•
Where applicable use a de-
vice in order to avoid or re-
duce aerosols production,
e.g., a shield covering the
nozzle.
•
For protection against aero-
sols use a respiratory mask
of class FFP 2 or higher.
2 Description
2.1 Purpose
This high-pressure cleaner has
been designed for professional
use in
– Agriculture
– industry
– transport
industry
– automotive
cleaning
– municipal
facilities
– cleaning
trade
– construction
industry
– food
industry
etc.
Chapter 5 describes the use of
the high-pressure cleaner for
various cleaning jobs.
Always use the cleaner as de-
scribed in these operating in-
structions. Any other use may
damage the cleaner or the sur-
face to be cleaned or may result
in severe injury to persons.
7
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NEPTUNE 2
0
300
CUT OUT
1
°F
210
80
85
°C
175
105
120
60140
70
160
90
195
100
30
40
50
0
2%
1%
3%
4%
2.2 Operating
elements
1. High pressure hose reel
1)
2. Top cover release
3. Cannister for detergent
4. Cable
hook
5. Spray
lance
6. Supply water connection
7. Spray lance storage
8. Hose
hook
9. Tank filler for fuel
10. High pressure hose
connection for machines
without hose reel
11. Control panel
12. Power ON
13. Fuel low
1)
14. AntiStone low
1)
15. Service interval due/expired
16. Boiler overheated
17. Flame sensor is sooted
18. Main switch
19. Temperature controller
20. Detergent metering knob
1)
3 Before starting the cleaner
3.1
Setting up the cleaner
Every fuel-burning appliance,
such as pressure washers, de-
pends upon a proper mix of fuel
and air (by weight) for proper
combustion. Therefore some
adjustment of the air regulation
to the burner may be necessary
to take account of altitude and
the resulting air pressure. This
is true whether your fuel is Ker-
osene or Diesel.
Your Gerni hot water pressure
washer was thoroughly tested
and adjusted for optimum per-
formance before it left our fac-
tory. The factory is located at ap-
proximately 140m (450 ft) above
sea level, and the combustion
settings are optimal for that el-
evation.
If your location is higher than
1200m (3900 ft) above sea lev-
el, your burner may require re-
adjustment for proper perfor-
mance and best fuel economy.
Contact your Dealer or Gerni
for assistance.
3.2 Before use
1. Before using the cleaner for
the first time, check it care-
fully to detect any faults or
damage.
2. Run the machine only when
it is in perfect condition.
3. The slope on which the high
pressure cleaner is placed
must not exceed more than
10
o
in any direction.
See page 2 at front of these
operating instructions.
3.3
Fill up detergent tank
1)
1. Fill up detergent tank with
prediluted detergent.
Capacity - see chapter 9.3 Tech-
nical Data.
Max 10
°
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3.5
Connecting the high
pressure hose
1. Put the quick connector of
the high pressure hose onto
the nipple on the cleaner.
1)
3.4
Fill up fuel tank
NOTE!
At temperatures below 8° C, the fuel
oil begins to solidify (paraffin precip-
itation). This can lead to difficulties
in starting the burner. Before the
winter period either add a solidifica-
tion point / flow improver (available
from the fuel oil trade) to the fuel or
use winter diesel fuel.
With the machine cold:
Fill fuel tank from a clean con-
tainer with a fresh fuel, heating
oil, DIN 51603-1 (without bio
diesel) or Diesel EN 590 (Diesel
with a bio diesel content up to
7%).
Diesel according to EN 590 (up
to 7% bio diesel) can be used
with the following restrictions:
Maximum storage time in high
pressure cleaner diesel tank: 1
month.
Diesel stored externally for
more than 6 months is not al-
lowed to be filled into Nilfisk-
ALTO high pressure cleaners.
Diesel EN 590 is not recom-
mended for use in HPW's at
an ambient temperature below
0°C.
Diesel EN 590 from an open
container must not be used.
The fuel must be free from con-
tamination.
Tank capacity see chapter 9.3
Technical data.
Be careful not to damage the
fuel tank filter to avoid dirt en-
tering in the tank
3.6
Connecting the water
supply
1. Rinse the water supply hose
briefly in order to prevent
sand an other dirt particles
entering into the machine.
2. Connect water supply hose
to the machine.
3. Open water tap.
NOTE!
See chapter 9.3 Technical Data for
required quantity of water and water
pressure.
In the case of poor water quality
(sand, etc.), we recommend that a
fine water filter is fitted in the water
inlet.
We recommend the use of a textile-
reinforced water hose with a nomi-
nal diameter of min. 3/4" (19 mm).
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3.7 Electrical
connection
Before connecting devices with
voltage changeover
1)
: Check that
the pre-selected voltage on the
machine corresponds with the
voltage of the electrical instal-
lation. Otherwise the electrical
devices of the machine can be
destroyed.
CAUTION!
When using cable reels:
1. Due to the risk of overheat-
ing and fire, always unwind
the power supply cord fully.
The cleaner may only be con-
nected to a correctly installed
electrical installation.
1. Observe safety instructions in
chapter 1.
2. Put the plug into the electrical
socket.
400V
400V
230V
230V
2%
3%
4%
3.8
Antifreeze - before first
use
The machine is protected with
anti-freeze from the factory.
Catch the liquid discharging at
first (approx. 5 l) for re-use in a
container.
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4 Control / Operation
4.1
Switching on the
cleaner
1. Move the main switch into
position 'Cold Water' (A)
The control electronics sys-
tem performs a self-test, all the
LEDs light up once.
The motor starts
lights up.
2. Ventilate the machine for air
by activating the spray gun
3. When the water flow is even,
continue with the following
steps:
NOTE!
Always remove any dirt from the
nipple before connecting the spray
lance to the spray gun.
4.2 Connections
C
E
D
4.2.1 Connecting the spray
lance to the spray gun
1. Pull the quick release grip (C)
of the spray gun forwards
and lock it by turning it to the
left.
2. Insert the nipple of the spray
lance (E) into the quick re-
lease connection and turn
the quick-release grip to the
right (D).
3. Pull the spray lance (or other
accessory) forwards to check
that it is securely attached to
0
A
B
4.2.2 Hot water operation (up
to 100
°
C)
1. Move main switch into the
position 'Hot Water' (B) and
select the required tempera-
ture on the temperature con-
trol
2. Unlock the spray gun and ac-
tuate it.
The burner switches on.
In case of interruptions in work:
Also be sure to insert the safety
catch even during short interrup-
tions in work (see Fig. in section
6.1)
IMPORTANT!
In the case of appliances with a
hose reel:
In hot water mode, unwind the
high-pressure hose fully from the
hose reel, as otherwise the hose
reel may become warped due to
the effects of the heat.
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1. Set the desired concentra-
tion of cleansing agent at the
cleansing agent dosing facil-
ity.
2. Spray the object to be cleaned.
3. Allow the cleaning agent to
work, depending on the de-
gree of soiling. Then rinse off
with the high pressure spray
jet.
CAUTION!
Never allow cleaning agent to dry on the
surface to be cleaned. The surface may be
damaged.
For special applications (e.g. disinfection)
the exact detergent concentration has to
be determined by measuring cup. For wa-
ter throughput of the machine see chapter
9.3 technical data.
4.3 Pressure
regulation
(Ergo Vario Press
Gun)
1)
1. Operate the Vario trigger in
order to vary the water
fl
ow
and thereby the pressure
2. Push the trigger forwards to
obtain full pressure and
fl
ow
4.4
Using cleaning agents
1. Replace the standard nozzle
with the steam spray nozzle
(See catalogue for accesso-
ries).
2. Open cover.
3. Turn the twist grip on the
safety control block com ple-
te ly to the left (anti clock wise
direction).
4. Turn the main switch into po-
sition ‘Hot Water’.
5.
Select temperature (over
100°C).
4.2.3 Steam operation (over
100°C)
1)
0
2%
1%
3%
4%
For safety reasons, never tie back or
wedge open the trigger of the spray gun in
open position during operation. The trigger
must be free to close when released, thus
interrupting the flow of the water
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5 Applications and methods
5.1 Techniques
Ef
fi
cient high pressure cleaning is achieved by following a few
guidelines, combined with your own personal experience of speci
fi
c
cleaning tasks. Accessories and detergents, when correctly chosen,
can increase the ef
fi
ciency of your pressure washer. Here is some
basic information about cleaning.
5.1.1 Soaking
Encrusted or thick layers of dirt can be loosened or softened by a
period of soaking. An ideal method within agriculture – for example,
within pig sties. The soaking method can be achieved by use of foam
or simple alkaline detergent. Let the product lie on the dirty surfaces
for around 15 minutes before pressure washing. The result will be a
much quicker high pressure cleaning process.
Foam or detergent should be applied onto dry surfaces (not in direct
sun light) so that the chemical product is in direct contact with the
dirt. Detergents are applied from bottom to top, for example on a car
bodywork, in order to avoid “super clean” areas, where the detergent
collects in higher concentration and streams downwards. Let the
detergent work for several minutes before rinsing but never let it dry
on the surface being cleaned.
5.1.2 Detergent and Foam
5.1.3 Temperature
Detergents are more effective at higher temperatures. Greases, oils
and fats can be broken down more easily at higher temperatures
also. Proteins can be cleaned at temperatures of around 60°C. Oils,
traf
fi
c
fi
lm around 70°C, and grease can be cleaned at 80°C - 90° C.
5.1.4 Mechanical Effect
In order to break down tough layers of dirt, additional mechanical
effect may be required. Special lances and rotary or wash brushes
offer this supplementary effect that cuts through dirt.
5.1.5 High Water Flow or
High Pressure
High pressure is not always the best solution and high pressure may
damage surfaces. The cleaning effect also depends upon water
fl
ow. Pressure levels of around 100 bar may be suf
fi
cient for vehicle
cleaning (in association with hot water). Higher
fl
ow levels give the
possibility to rinse and
fl
ush away large amounts of dirt easily.
5.2 Some typical cleaning
tasks
5.2.1 Agriculture
Task
Accessories
Method
Stables
Pig Pens, Sties
Cleaning of walls,
floors and equip-
ment
Disinfectant
Chemical Foam Injec-
tors
Foam lance
Powerspeed lance
Floor Cleaner
Detergents
Universal
Alkafoam
Disinfectant
DES 3000
1. Soaking – apply foam to all surfaces (bottom to top)
and wait for approx. 15 minutes.
2. Remove the dirt from surfaces with the high pressure
lance or chosen accessory. Again, clean from bottom
to top on vertical surfaces.
3. To
fl
ush away large quantities of dirt, change to low
pressure mode and use the higher
fl
ow to push away
the dirt.
4. Use recommended disinfectant products and methods
to ensure hygiene. Apply DES 3000 disinfectant once
the surfaces are perfectly clean.
Machinery
Tractors
ploughs etc.
Detergent injection
Powerspeed lances
Curved lances and un-
derchassis washers
Brushes
1. Apply detergent to vehicle or equipment surfaces in
order to soften up dirt and grime. Apply from bottom
to top.
2. Proceed with cleaning using the high pressure lance.
Clean again from bottom to top. Use accessories to
clean in dif
fi
cult to reach places.
3. Clean fragile areas such as motors, rubber at lower
pressure levels to avoid damage.
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5.2.2 Vehicle
Task
Accessories
Method
Vehicle bodywork
Standard lance
Detergent injection
Curved lances and un-
derchassis washers
brushes
Detergents
Active Shampoo
Active Foam
Sapphire
Super Plus
Active Wax
Allosil
RimTop
1. Apply detergent to vehicle or equipment surfaces in
order to soften up dirt and grime. Apply from bottom
to top. In cases of particularly dirty vehicles, pre-spray
with a product such as Allosil in order to remove traces
of insects etc, then rinse at low pressure and apply
normal car cleaning detergent. Let detergents settle
for 5 minutes before cleaning off. Metallic surfaces
can be cleaned using RimTop.
2. Proceed with cleaning using the high pressure lance.
Clean again from bottom to top. Use accessories to
clean in dif
fi
cult to reach places. Use brushes in order
to add a mechanical cleaning effect. Short lances can
help for cleaning of motors and wheel arches. Curved
lances or undercarriage washers can be valuable for
the cleaning of car underchassis and wheel arches.
3. Clean fragile areas such as motors, rubber at lower
pressure levels to avoid damage.
4. Apply a liquid wax using the pressure washer in order
to protect the bodywork from pollution.
5.2.3 Buildings and Equipment
Task
Accessories
Method
General surfaces
Metallic equipment
Foam injectors
Standard lance
Curved lances
Tank cleaning
head
Detergents
Intensive
J25 Multi
Combi Active
Alkafoam
Disinfectant
DES 3000
1. Apply thick foam over the surfaces to be cleaned.
Apply on dry surfaces. Apply from top to bottom on
vertical surfaces. Let the foam act for up to 30 minutes
for the optimal effect.
2. Proceed with cleaning using the high pressure lance.
Use applicable accessories. Use high pressure to
dislodge large amounts of incrusted dirt or grime.
Use lower pressure and high water volume in order
to rapidly
fl
ush away loose dirt and rinse surfaces.
3. Apply DES 3000 disinfectant once the surfaces are
perfectly clean.
Areas covered by amounts of loose dirt, such as animal
remains in slaughterhouses, can be cleaned by using
high water
fl
ow to
fl
ush away the dirt to evacuation pits
or drains.
Tank cleaning heads can be used to clean barrels, vats,
mixing tanks etc. Cleaning heads may be hydraulically or
electrically powered and give the possibility for automatic
cleaning without a constant user.
Rusted or damag-
es surfaces prior
to treatment
Wet Sandblasting
equipment
1. Connect the sandblasting lance to the pressure
washer and place the suction tube in the sand.
2. Always wear protective equipment during sandblast-
ing.
3. Spray the surfaces to be treated with the mix of water
and sand. Rust, paint etc will be stripped off.
These are merely several examples of cleaning tasks that can be solved by a pressure washer in asso-
ciation with accessories and detergents. Each cleaning task is different. Please consult your local dealer
or Gerni representative in order to discuss the best solution for your own cleaning tasks.
14
1)
Options / model variants
NEPTUNE 2
6.1 Switching
off
the cleaner and
disconnecting supply
lines
6 After using the cleaner
6.2
Rolling up the electrical
lead and storing
accessories
To prevent accidents, always
carefully roll up the electri-
cal lead and the high pressure
hose.
Place the spray lance into the
storage position.
6.3
Storing the cleaner
(below 0°C)
Store the cleaner in a dry room
without danger of frost or protect
as below:
1. Remove the water inlet hose
from the cleaner.
2. Remove the spray lance.
3. Switch on the cleaner with
the main switch in position
"Cold Water".
4. Operate the spray gun.
5. Open the cover (A)
6. Gradually pour antifreeze
(approx. 5 litres) into the wa-
ter tank.
7. During suction operate the
spray gun two or three times.
8. The machine is protected
against frost when antifreeze
solution emerges from the
spray gun.
9. Lock the safety catch on the
spray gun.
10.Close the cover
11. Switch off the cleaner.
12. To avoid any risks, store the
cleaner temporarily in a heat-
ed room in upright position.
13. When the machine is put into
service again, the antifreeze
solution can be collected and
stored for future use.
1. Close water tap
2. Activate spray gun without
lance in order to empty all re-
sidual water in the system
3. Turn the main switch to posi-
tion „
OFF
“.
4. Pull out the plug from the
electrical socket.
5. Squeeze the spray gun han-
dle until the cleaner is de-
pressurised.
6. Lock the safety catch on the
spray gun.
7. Remove the water hose from
the cleaner.
A
6.4 Transporting the
cleaner
The machine can be in either
upright position or tilted position
during transportation.
Use the
fi
xing points (B) when
securing with belts.
Notice the risk of leaking water by
sudden heavy movements during
transportation.
B
B
15
1)
Options / model variants
NEPTUNE 2
7.2.4 Flame
sensor
1)
7 Maintenance
7.1 Maintenance
plan
Maintain water filters and fuel fil-
ters as required.
7.2 Maintenance
work
7.2.1 Water filters
A water
fi
lter is
fi
tted on the water
inlet to prevent large particles of
dirt from entering into the pump.
1. Unscrew quick coupling with
tool.
2. Remove
fi
lter and clean it.
3. Remount the
fi
lter and quick
coupling
7.2.2 Maintenance of fuel
filter
1. Open hose clips
2. Replace fuel filter
3. Close hose clips
4. Dispose the cleaning solu-
tion/damaged filter in ac-
cordance with the disposal
regulations
7.2.3 Emptying the fuel tank
1. Unscrew the cap
2. Remove the strain
3. Tilt the machine to a
horizontal position
4. Let the fuel pour into an
empty container
1. Dismount the sensor and
clean with a soft cloth.
2. Ensure that the sensor is
correctly seated when install-
ing again - the symbols must
face upwards.
16
1)
Options / model variants
NEPTUNE 2
8 Troubleshooting
8.1
Indications on Display
Indication lights
Cause
Remedy
>
>
The light is constant
- The appliance is ready for
operation
Flashing light
- Flow sensor fault
- Water tap closed or water
shortage
- Detergent tank empty
- Pressure regulation on the
safety control blocks or
the VarioPress lance is set
to low water volume
- Machine scaled
- Spray gun is leaking
- High pressure hose,
coupling or line system is
leaking
> Refuel detergent or set SDR
value to “0“
>
Constant light
- Low fuel level
>
>
Top up fuel
Cold water operation is pos-
sible
>
Flashing light
- Low AntiStone level
> Top up AntiStone
>
>
Constant light
- Service interval has
expired
Flashing light
- Service interval due in 20
hours
- Microprocessor error
>
>
>
Contact Gerni Service
Contact Gerni Service
Machine shutdown
>
Constant light
- Boiler overheated.
Exhaust sensor (EXT-H)
has cut off fuel supply
- Insuf
fi
cient water
fl
ow
- Machine scaled
- Boiler not serviced
>
>
>
Machine shuts down. Cold
water operation is possible.
Check water supply
Contact Gerni Service
>
Constant light
- Flame sensor (B7) is
sooted
- Ignition or fuel system
failure
>
>
>
Clean
fl
ame sensor (B7) (see
chapter 7.2.4)
Contact Gerni Service
Cold water operation is pos-
sible
17
1)
Options / model variants
NEPTUNE 2
8.2 Other
Faults
Fault
Cause
Remedy
not ON
> Plug not connected to the
electrical plug socket
•
Put the plug into the electrical
socket.
•
Check fuse (see chapter 9.3 Techni-
cal Data)
Pressure too low
>
High pressure nozzle worn
out
•
Replace nozzle
>
Pressure regulation set to low
pressure or VarioPress-lance
1)
set to low water volume.
•
Turn the twist grip on safety control
block clockwise (+) or set Vario-
Press-lance
1)
to higher water volume
(see chapter 4.4)
Machine is running with
pulsating pressure and
makes knocking noise
>
Pump has drawn in air as the
detergent tank is empty
•
Close detergent valve. Remove
lance from gun. Operate spray gun
and let machine run until air in pump
is gone and the machine is running
normally again.
No detergent drawn in
>
Detergent tank empty
•
Top up detergent tank
>
Dirt in detergent tank
•
Clean detergent tank
>
Suction valve at cleaning
agent inlet soiled
•
Remove suction valve and clean or
replace
Burner soots up
>
fuel contamination
Contact Gerni Service
>
Burner sooted or adjustment
incorrect
Indication lights
Cause
Remedy
>
Flashing light
- Motor is overheated
>
>
Turn main switch to position
“OFF“ - let the machine cool
down
Remove/disconnect extension
cable
Possible phase failure on 3
phase variants: have electrical
connection checked
Contact Gerni Service
>
Flashing light
- Faulty temperature sen-
sor (B1)
>
>
>
Cold water operation is pos-
sible
Check wire to temperature
sensor (B1)
Contact Gerni Service
>
Flashing light
- Overheat error has oc-
curred
>
>
Cold water operation is pos-
sible
Contact Gerni Service
>
Visual test of lamps
- When switching on,
all LEDs light up for
approximately 1 second
18
1)
Options / model variants
NEPTUNE 2
The cleaner contains valuable
materials that should be recy-
cled. Therefore, make use of
your local waste disposal site.
Contact your local authorities or
your nearest dealer for further
information.
9.2 Guarantee
Our general conditions of busi-
ness are applicable with regard
to the guarantee. Subject to
change as a result of technical
advances.
The guarantee is invalidated if
the machine is not operated in
accordance with these instruc-
tions or otherwise abused. The
guarantee is invalidated if the
machine is not serviced as de-
scribed.
9.3 Technical
data
9 Further information
9.1
Recycling the cleaner
If the cleaner is discarded, make
it unusable immediately
1. Unplug the cleaner and cut
the power cord.
2-16
2-26
Voltage 230 V /1~/50Hz
AU
AU
Fuse A
10
15
Power rating
kW
2.2
3.4
Working pressure
bar/MPa
100/10
145/14.5
Volume
fl
ow (max)
l/h
450
600
Volume
fl
ow Q
IEC
l/h
400
530
Permissable temperature
°C
90/150
Max. water inlet temperature
°C
40
Max. water inlet pressure
bar/MPa
10
Dimensions l x w x h
mm
607x688x1000
Weight
kg
97
Noice level at a distance of
1m EN-60704-1
dB(A)
76
77
Sound power level LWA
dB(A)
90
91
Recoil forces
N
14
21
Vibration ISO 5349
m/s
2
≤
2.5
Fuel tank
l
17
Detergent tank
l
5
19
1)
Options / model variants
NEPTUNE 2
9.4
EU Declaration of Conformity
EU Declaration of Conformity
Product:
High Pressure Washer
Type:
NEPTUNE 2
The design of the unit corre sponds to
the following pertinent regulations:
EC Machine Directive
2006/42/EC
EC Low-voltage Directive
2006/95/EC
EC EMC Directive
2004/108/EC
EC RoHS Directive 2011/65/EC
EC PED Directive 97/23/EC
Applied harmonised standards:
EN ISO 12100-1, EN ISO 12100-2, EN 60335-2-79,
EN 55014-1(2002), EN 55014-2(2001), EN 61000-3-2 (2006)
Applied national standards and
technical specifi cations:
IEC 60335-2-79
Name and address of the person
autho rised to compile the technical
fi le:
Anton Sørensen
General Manager, Technical Operations EAPC
Nil
fi
sk-Advance A/S
Sognevej 25
DK-2605 Brøndby
Identity and signature of the person
empowered to draw up the declaration
on behalf of the manufacturer:
Anton Sørensen
General Manager, Technical Operations EAPC
Nil
fi
sk-Advance A/S
Sognevej 25
DK-2605 Brøndby
Place and date of the declaration:
Hadsund, 14-02-2013
AUSTRALIA:
Nilfi sk-Advance Pty LTd
Unit 1/13 Bessemer Street
Blacktown NSW 2148
Phone: 1300 556 710
E-mail: sales@gerni.com.au