Genquip Gi3300 DSP Owner's Manual - User Manual

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page 1

Genquip Gi3300 DSP Inverter Generator

Owners Manual

page 2

Genquip Gi3300 DSP Inverter Generator

page 3

Genquip Gi3300 DSP Inverter Generator

Control Function

Pre Operation Checklist

• Fuel System
• Refueling & Fuel Level Gauge
• Engine Oil

Control Function Continued

• Oil Warning System
• Engine Switch
• DC Protector

Operation

Starting The Engine

Periodic Maintenance

Spark Plug Inspection &
Oil Replacement

Engine Oil Replacement

Fuel Filter

Fuel Tank Filter

Air Filter Maintainence

Valve Adjustment

Genquip Safety

13, 14, 15

Operating Procedure

• Visual Inspection
• Start Up
• Shutdown

Maintaining your Generator 17
• Cleaning
• Storing or Transporting
• Servicing

Specifications & Dimentions 18

Wiring Diagram

Troubleshooting

20, 21

• Engine Won’t Start
• Generator Won’t Produce Power
• Storage : Drain The Fuel
• Storage : Engine

Warranty

Notes

Table of Contents

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Genquip Gi3300 DSP Inverter Generator

Control Function

Description and Control Panel Key

1. Carrying Handles
2. Fuel Level Gauge
3. Fuel Cap and Vent
4. Fuel On/Off Switch
5. AC Ready Pilot Light
6. Oil Warning Light
7. Ground (Earth) Terminal
8. 240 Volt Sockets
9. Engine On/Off Switch
10. Choke Knob
11. Recoil Starter

C HO K E

DIGITA L

TECH

DC 12V 8A

O N OFF

(PUSH)

PRO T EC TO

STO P

ECON

OFF

A C

TO R ESET A C

RESTART EN G

INE

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Genquip Gi3300 DSP Inverter Generator

Pre Operation Checklist

Note:

Pre-operation checks should be made each time the generator is used.

Fuel System

Make sure there is sufficient fuel in the tank. The engine must use regular unleaded
petrol only and the fuel tank capacity is 7 litres.

Refueling And Fuel Level Gauge

To refuel, remove cap and fuel slowly until fuel gauge indicates full. Apply fuel cap and
turn fuel vent to the ON position.

WARNING:

Fuel is high flammable and poisonous.

DO NOT fill above the top of fuel filler or it may

overflow when the fuel heats up and expands.

Wipe up any spilled fuel immediately.

After refueling, make sure the tank cap is tightened.

Engine Oil

Make sure the engine oil is at the upper level of the oil filler hole. Add oil as necessary.
Recommended oil for most climates is 10W30. Engine oil quantity is 600 millilitres.

Fuel Cap and Vent

Fuel Level Gauge

“F”

Full

“E”

Empty

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Genquip Gi3300 DSP Inverter Generator

Control Function Continued

Oil Warning System

If the oil level falls below the safe operating level, the engine will stop automatically.
Unless you refill with oil, the engine will not start again.

Note:

If the engine stalls or does not start, turn the engine switch to “ON” position and

then pull the recoil starter. If the oil warning light flickers for a few seconds, the engine oil
is low. Add oil and restart.

Engine Switch

The engine switch controls the ignition system.

A. Ignition circuit is switched on.
The engine can be started.

B. Ignition circuit is switched off.
The engine will not run.

DC Protector

The DC Protector turns of automatically when the loads exceeds the generator rated
output.

Note:

If the DC Protector trips to the OFF position, press to reset. Reduce the load to

the specified generator output if the DC protector turns off. If it turns off again, consult
the authorized dealer.

STOP

ON
(PUSH)

PROTECTOR

OFF

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Genquip Gi3300 DSP Inverter Generator

Operation

Starting The Engine
Note:

Before starting the engine, do not connect any electric devices.

1. Turn the fuel switch lever to the “ON” position.
2. Turn the engine switch to the “ON” position.

Note:

Sometimes the choke is required to start a warm engine.

3.   Hold the choke knob fully out.
4.   Pull slowly on the recoil starter until it is engaged, then pull it briskly.
5.   After the engine starts, warm up the engine until the engine does not stop when the

choke knob is returned to the original position.

6. Push the choke knob back to the original position.

Note:

When starting in cold conditions (below 5˚C) run the engine with choke applied

for two to three minutes to warm up motor.

OFF

STOP

CHOKE

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Genquip Gi3300 DSP Inverter Generator

Periodic

Maintenance

Spark Plug

1. Clean Adjust
2. Replace

Valve Clearance

Check Adjust

Engine Oil

1. Check
2. Replace

Air Cleaner

1. Check
2. Replace

Fuel Filter

Replace

Clean Spark
Arrester-Screen

Recoil Starter

Check operation

Choke Handle

Check operation

Fuel System

Check hose condition

look for leaks

Fittings Fasteners

Check and Tighten

Cooling System (Air)

Check for obstructions

Exhaust System

Check for obstructions

Item

* First 20 hours & then every 50 hours

Attention

1 Month or 20 hours

Pre-operation (Daily)

3 Months or 50 hours

6 Months or 100 hours

12 Months or 300 hours

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Genquip Gi3300 DSP Inverter Generator

Spark Plug Inspection & Oil Replacement

You should periodically remove and inspect the spark plug.

1. Check for discoloration and remove the carbon.

2. Check the spark plug type and gap.

• Standard electrode color: Tan Color

• Standard Spark Plug: BPR4ES(NGK)(F7RTC)

• Gap: (0.028-0.031 inches)

3. Install the spark plug.

• Spark Plug Torque:14 lbs. -Ft.

(0.028-0.031 inch)

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Genquip Gi3300 DSP Inverter Generator

Engine Oil Replacement

1. Place the machine on a level surface and warm up the engine. Then stop the

engine.

2. Remove the rubber cap on the bottom..

3. Place an oil pan under the engine. Remove the drain bolt

4. Open the oil filler cover as shown and remove the oil filler cap so that the oil can be

completely drained.

5. Check the drain bolt, gasket, oil filler gap and O-ring.

6. Reinstall the oil drain bolt.-Drain Bolt Torque:12 Ft. lbs.

7. Add engine oil to the upper level.

• Recommended oil for most climastes: 10W30

• Engine Oil Quantity: 600 millilitres

CAUTION:

Be sure no foreign material enters the crankcase.

8. Install the oil filler cap.

9. Install the rubber cap on the bottom.

CAUTION:

Be sure to install securely to prevent from falling off
during operation.

10. Close the oil filler cover.

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Genquip Gi3300 DSP Inverter Generator

Fuel Filter

Do not smoke or have an open flame in the vicinity of the fuel and solvent.
1. Stop the engine:
2

Clamp the fuel line with the clip.

Replace the fuel filter.

Fuel Tank Filter

1.  Remove the fuel tank cap and filter.
2.  Clean the filter with solvent, if damaged, replace.
3.  Wipe the filter and insert it.

WARNING:

Be sure the tank cap is securely tightened.

Air Filter Maintainence

1. Remove black side cover

(4 screws, opposite exhaust outlet side)

2. Unscrew bolts

3. Remove cover

4. Remove foam air filter

5. Clean filter in foam filter

cleaner and dry

6. Re-oil with filter oil

7. Squeeze out excess oil

Do not wring out

8. Reit to machine and reassemble.

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Genquip Gi3300 DSP Inverter Generator

Valve Adjustment

Note:

Valve adjustment should only be

performed on a cool engine.

1. Remove back case, then take off valve

cover.

2. Pull the starter rope gently and set the

piston in top dead center (Use a stick
in the spark plug hole measure the
depth).

3. Insert a feeler gauge into the gap

between rocker and valve to measure
the valve clearance.

Valve Clearance
Intake:

0.1mm

(0.004 in)

Exhaust:

0.1mm

(0.004in)

4. If adjustment is necessary, proceed as

follows:

a. Hold rocker axis using the wrench and

loosen the lock nut.

b. Loosen the lock nut of rocker axis to

gain the specified intake and exhaust
valve clearance.

c. Hold rocker axis using a wrench and

tighten the lock nut.

d. Check the clearance of valve after

adjustment.

page 13

Genquip Gi3300 DSP Inverter Generator

Genquip Safety

“Genquip values your safety and the safety of others

when using your Genquip generator”

General safety

It is important to read and understand your owner’s manual before operating your
Genquip generator.

Safety tips for safe operation

• Know where the controls are and how they operate, for the startup and shut off

procedure.

•  Know the location of the fuel shutoff and how it operates.
•  Genquip generators must always be used in a well ventilated area.
•  Your Genquip generator is not weatherproof.
•  To prevent electrical shock, make sure your generator is properly grounded.
•  Operate the generator on a level surface.
•  Never refuel your Genquip generator whilst the engine is running.
•  Always allow sufficient time for the generator to cool down before refueling.
•  Always refuel the generator in a well-ventilated area.
•  Keep all flammable materials and fuel away from the operating generator.
•  Caution of the hot exhaust must be observed as a generator can easily start a fire;

always locates your generator where its exhaust will vent safely.

• Avoid getting burned. Many generator parts radiate heat that is sufficient to burn you

during operation.

•  Only a licensed electrician should hard wire your Genquip generator.
•  Turn off all equipment powered by the generator before shutting down your generator.
•  Never over load your Genquip Generator, if unsure about the power requirements

consult a licensed electrician.

• Generators can be noisy, so when working around the generator it may be advisable

to wear appropriate ear protection.

• Keep children away from your Genquip generator at all times.
• Never permit anyone to operate a Genquip generator without proper instructions.

DANGER:

Only competent and qualified electricians should

connect wiring to this equipment; all connections
must comply with all applicable Australian Standards
and electrical codes.

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Genquip Gi3300 DSP Inverter Generator

Activity/Procedure

If you do this ...

Potential Hazards

This could happen ...

Risk

Corrective Action

You can prevent by ...

Operating generator in

unventilated or enclosed

area.

Generator may over heat.

Carbon Monoxide (CO)

poisoning from the toxic

engine exhaust.

2
1

Operate generator in a

well-ventilated area. Do

not operate in an enclosed

location.

Operate the generator

in a careless/reckless

manner.

Unsafe operation could

lead to serious injUry to

you & others.

Review and understand all

the operating instructions

and warnings supplied by

manufacture

Refueling the generator

while engine IS running.

Petrol vapors are highly

flammable & could cause

a fire or explosion, which

can cause serious injury.

Always shut down engine

and allow engine to cool

sufficiently. Open fuel

cap slowly and have an

appropriate fire extinguisher

present.

Over filling with fuel

or fuel spillage while

refueling.

Fuel that is spilled whilst

refueling can cause fire

or explosion.

Open fuel cap slowly. Do

not over fill fuel tank. If

fuel spillage has occurred

during refueling, clean the

spillage completely and allow

sufficient time for any fuel

vapors to dissipate.

Tampering with the

factory preset engine

settings.

Generator could over heat

and engine could over

speed, which may result

in a fire causing injury.

Never attempt to tamper with

factory settings, if in doubt

contact Genquip.

Failure to use the

generator grounding point

and correctly ground the

generator.

Generator unit could

become electrically

charged and could cause

electrocution.

Make sure the generator

is connected /grounded

correctly.

Exceeding the load

capacity of the generator

by attaching to many

items, or items with very

high load ratings.

Could overheat some

items or their attached

wiring causing fire or

electrical shock.

1
2

Understand load ratings.

Make sure that the total

of electrical loads for all

attachments does not

exceed the load rating of the

generator. Refer to a licensed

electrician if in doubt.

Operating generator

with guards or protective

covers removed.

Exposed moving parts

and hot surfaces could

cause injury.

Never operate the generator

without the factory fitted

guards or protective covers.

page 15

Genquip Gi3300 DSP Inverter Generator

Activity/Procedure

If you do this ...

Potential Hazards

This could happen ...

Risk

Corrective Action

You can prevent by ...

Contact with hot

surfaces such as

engine, exhaust

components.

Could result in serious burns.

During operation, touch only

the control surfaces. Shutting

the generator down and

letting it cool sufficiently.
Keep children away from

generator during and

immediately after operation.

Operating generator

to close to buildings

or placing objects

close to the muffler

exhaust can cause.

Heat buildup that could

cause generator to overheat

and the possibility of fire.

Objects close to generator

may be damaged due to close

proximity.

Ensure that the generator

is sufficient distance from

buildings or objects allowing

heat and exhaust emissions

to dissipate freely.

Smoking around the

generator.

Fire. Explosion.
Serious Injury.

Do not smoke around

the generator under any

circumstances.

Operating whilst

wet or Cleaning the

generator when in

operation can cause.

Electrocutionasdfa

Never operate the generator

whilst wet or expose to

damp conditions. Clean the

generator only when shut

down and cooled down

completely. Do not spray

water directly on or near any

electrical items. Use a damp

cloth to Wipe over generator

to keep clean.

Operating generator

on an uneven surface

may cause.

Engine to seize and over heat

due to improper lubrication.

Fuel spillage, which may

cause fire or explosion

resulting in serious injury.

Always operate generator on a

level & hard surface.

Moving the generator

whilst in operation.

Fuel spillage, which may

cause fire or explosion

resulting in serious injury.

Always shut down generator

and allow it to cool completely

before moving.

Transporting

generator.

Fuel spillage, which may

cause fire or explosion

resulting in serious injury. Oil

spillage, which may cause

slippage.

Ensure fuel tap is switched

off and the fuel cap is affixed

firmly. Always transport

the generator in an upright

position. If transporting over a

long distance drain fuel from

tanks.

Using the incorrect

fuel &/or oil type.

Misfiring of engine, which

may result in engine parts

separating from main body

resulting in serious injury.

Ensure you check that you

are using correct oil and fuel

types.

page 16

Genquip Gi3300 DSP Inverter Generator

Genquip Operating Procedure

Visual Inspection

Carefully inspect the generator set before you first use it, look for the following
discrepancies:
•  General appearance and cleanliness
•  Loose or broken wires and defective connections
•  No oil or fuel pooling around generator
•  Check fuel filter
•  Missing covers
•  Oil level
•  Fuel level
•  Air filter is not dusted and is free of debris
•  Generator grounded
•  Fuel cap on

Start up

•  Disconnect any electrical devices from the generator.
•  Generator is on a level surface.
•  Exhaust is free from obstructions.
•  Fuel shut tap is on.
•  Always use fresh fuel.
•  Engine switch is in the on position.
•  Choke is in the open position.
•  Return choke to the closed position once running (petrol model only).

Shutdown

•  Make sure all electrical devices, are disconnected from generator.
•  Turn the fuel tap to the off position.
•  Allow the generator to cool sufficiently before moving or storing.

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Genquip Gi3300 DSP Inverter Generator

Maintaining your Generator

Cleaning

Keep the generator set clean and free of foreign material. Clean generator at least once
monthly. A soft brush may be used to loosen caked-on dirt. Use a soft, damp cloth to
wipe away loosened dirt. To clean dirt from hidden or remote areas of the unit, use dry,
filtered, low pressure air or vacuum system.

CAUTION:

DO NOT

use a forceful spray of water to clean the

generator. Water can penetrate generator’s electrical
system, which could reduce insulation resistance.
Possible generator failure may result.

Storing or Transporting

•

Turn fuel tap off.

•

Storage Petrol models - drain carburetor and fuel tank.

Servicing

•

First service 20 hours

•

Service intervals thereafter 50 hours

If operating in hot dusty conditions oil and air filters must be checked daily and service
intervals should be every 10 hours initially and every 25 hours thereafter.

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Genquip Gi3300 DSP Inverter Generator

Specifications & Dimentions

GENERAL

OVERALL LENGTH 585 mm

OVERALL WIDTH 420 mm

OVERALL HEIGHT 470 mm

DRY WEIGHT 30 kg.

GROSS WEIGHT 32 kg.

FUEL TANK CAPACITY

7 litres

NOISE LEVEL 53-58 dB (at 7 metres)

GENERATOR

TYPE

AC OUTPUT,

Multistage permanent-magnet generator

RATED OUTPUT 3000 Watts

MAX OUTPUT 3300 Watts

FULL TANK OUTPUT 13500 Watts

RUN TIME AT 1/2 RATED LOAD 8.5 hours

RUN TIME AT RATED LOAD 4.5 hours

POWER CONVERSION RATE 85-92%

RATED VOLTAGE 240 V

RATED FREQUENCY 50 Hz

RATED CURRENT 13A

DC OUTPUT

12V/8A

ENGINE

TYPE 166F, OHV, AIR-COOLED,

4 - STROKE

STARTING SYSTEM RECOIL START

CYLINDER ARRANGEMENT INCLINED, SINGLE CYLINDER

BORE X STROKE 66mm X 50mm

IGNITION SYSTEM CDI

SPARK PLUG TYPE BPR4ES (NGK) / F7RTC

GAP 0.8 (0.028 - 0.031) inches

DISPLACEMENT 171cc

RATED OUTPUT 4.9HP at 3600 r/min

FUEL Unleaded Petrol

ENGINE OIL QUANTITY

600 ml

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Genquip Gi3300 DSP Inverter Generator

B Black
Br Brown
G Green
L Blue
O Orange
R Red
W White
Y Yellow
P Pink
B/W Black/White
G/Y Green/Yellow
W/L White/Blue

1/ Main coil
2/ Sub coil
3/ Control unit
20/ AC indicator light
5/ AC receptacle
6/ Ground (Earth) terminal
7/ Economy Control Switch
8/ Accelerator controller
9/ Engine switch
10/ Oil warning light
11/ Oil warning unit
12/ Oil level gauge

13/ Ignition coil
14/ Spark plug
15/ AC-CDI unit
16/ Pulsar coil
17/ Stepping motor
18/ Charge coil
19/ DC receptacle
20/ Overload indicator light
21/ Ballast

Color code

Wiring Diagram

G/Y

B B

L L

B B

G/Y

Y
R

L
O

O
Y

P
L

G/Y

G/Y
B/W

R G/Y B/W
R G/Y

G/Y
G/Y

B/W

W/L

L
G

R
R

G/Y

5 R

G/Y

R
G

page 20

Genquip Gi3300 DSP Inverter Generator

Troubleshooting

Engine Won’t Start

Carefully inspect the generator set before you first use it, look for the following

discrepancies:
1. Fuel system, engine is not getting fuel.

• No fuel in tank... Supply fuel.

• Clogged fuel line... Clean fuel line.

• Foreign matter in fuel filter... Replace fuel filter.

• Clogged carburetor... Clean carburetor.

2. Engine oil light flashes

• Oil level is low... Add engine oil.

3. Electrical system

• Engine switch to “ON”. Poor or no spark.

• Spark plug is dirty... Replace sparkplug.

• Faulty ignition system... Consult dealer.

4. Compression Insufficient

• Worn out piston and cylinder... Consult dealer.

Generator Won’t Produce Power

Stop the engine, then restart. If A/C lights continue to flash consult your dealer.

Storage

Long term storage of your machine will require some preventive procedures to guard

against deterioration.

Drain The Fuel

1. Remove the fuel tank cap. Drain the fuel tank into an approved gasoline container

using a commercially available hand siphon. Then, install the fuel tank cap.

WARNING:

Fuel is highly flammable and poisonous.

Wipe up any spilled fuel immediately.

2. Drain fuel from the carburetor by loosening the drain screw on the carburetor float

chamber.

3. Turn the fuel cock lever to “OFF”. Start the engine and leave it run until it stops. This

will burn any remaining fuel in the carburetor.

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Genquip Gi3300 DSP Inverter Generator

Engine

1. Remove the spark plug, pour about one tablespoon of SAE 10W30 or 20W40 motor

oil into the spark plug hole and reinstall the spark plug. Turn over engine several
times (with ignition off) to coat the cylinder walls with oil.

2. Pull the recoil starter until you feel compression. The stop pulling. (This prevents the

cylinder and valves from rusting).

3. Clean exterior of the generator.

4. Store the generator in a dry, well- ventilated place, with the cover placed over it.

5. The generator must remain in a vertical position when stored, carried or operated.

page 23

Genquip Gi3300 DSP Inverter Generator

Notes

page 24

Genquip Gi3300 DSP Inverter Generator

www.genquip.com.au

Genquip Warehouse

45 Riverside Road

Chipping Norton NSW

Call 1300 730 716

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