Full Text Searchable PDF User Manual

Product : Gamepad
Model Name :
Max Fire G12PS
Model Number : G12PS
Version Number : 01
Service Guide

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ervice Guide
Contents
1. Revision record --------------------------------------------------3
2. Maintain Guide --------------------------------------------------4
2.1
Introduction
--------------------------------------------------4
2.2
Necessary tools
----------------------------------------------4
2.3
Safety attention
----------------------------------------------4
3. How to handle defective returns -----------------------------5
3.1
Procedure
-----------------------------------------------------5
3.2
Problem description
-----------------------------------------6
3.3
Problem solve
------------------------------------------------7
4. Assemble & Disassemble -------------------------------------10
4.1
How to Assemble and Disassemble the pad surface
-------------------------------------------------------------------10
4.2
How to Assemble and Disassemble the PSB
------------11
4.3
How to Assemble and disassemble the Ministick
-----------------------------------------------------------------12
4.4
How to Assemble and Disassemble the Motors
----------13
4.5
How to Assemble and Disassemble the LED
-------------14
5. Appendix 1. Part list ------------------------------------------15
6. Appendix 2. Disassemble drawing -------------------------16

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1.
Revision Record
Date Version Name
Approve
2003/5/15 1.0
Bam
Niky

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2.
Maintain Guide
2.1
Introduction
Please pay attention to this guide, and follow the information to
prevent resulting damage.
This maintain-guide is against hardware problems of this pad.
2.2
Necessary tools
2.3
Safety attention
When staying for long time, please check electric and power circuit.
Place it in flat surface and prevent it from vibration.
Don’t drop and jolt this pad.
Don’t remove this pad from your PS when it is using.
Keep this pad away wet and high temperature.
Screwdriver
Tweezers
Solder
Solder torch
Tin-Sucker

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3.
How to handle defective returns
3.1
Procedure
Analyze possible
malfunction causes
Frame the solutions
and methods
Replace necessary
defective parts
Test all function to
check the pad is ok.
Return the pad to
customers
Received
Defective Pad
Test &Check
problem
Function NG
Function OK
Function OK
Function NG

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3.2
Problem Description
Item
Problem
Description
3.2.1 Ministick’s
function wrong
1)
Can’t control ministick correctly and
completely.
2)
Ministick is no work.
3.2.2 Motors
are
incorrect
1)
One or both of two motors is no work.
2)
Any Motors’ rotation is incorrect.
3.2.3 LED
1)
LED isn’t bright
2)
LED is twinkling

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3.3
Problem solve
3.3.1
Ministick’s function wrong
Problem
Analyze the
problem
Judge the problem
causes
Solution
Ministick wrong
Mechanics
Electronics
1.
Incorrect using causes
the mechanics of
ministick broken.
2.
Out of life
1.
Using for too long
time causes the value of
VR instable.
2.
Out of life
Replace the
Ministick
Replace the
Ministick

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3.3.2 Motors are incorrect
Problem
Analyze the
problem
Judge the problem
causes
Solution
Any motor is no rotation
Motor’s Mechanics
Electronics
1.
Out of life
1.
The cord between
Motor and PCB is fall
off.
Replace the
Motor
Re-solder the
Cord

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3.3.3 LED
Problem
Analyze the
problem
Judge the problem
causes
Solution
LED isn’t bright
Mechanics
Electronics
1.
Out of life
1.
The cord between LED
and PCB is fall off.
Replace the LED
Re-solder the
cord

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4.
Assemble & Disassemble
4.1 How to Assemble and Disassemble the pad surface
Procedure
Graphics
1. Disassemble
1)
Turn over the pad
2)
Put the pad on a flat
3)
Rotate screws
4) Separate pad’s covers
2. Assemble
1)
Compose all parts according to
disassemble drawing
2)
Lock all screws firmly
Attention:
When assembling the pad
surface, please put a cloth to
prevent it from rub.

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4.2 How to Assemble and Disassemble the PSB
Procedure
Graphics
1. Disassemble
1)
Rotate the screws on the
ministicks’ PSB
2. Assemble
1)
Lock the screws
Attention:
When rotating PSB’s screws,
please take care other parts
connected to PSB.

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4.3 How to Replace the Ministick
Procedure
Graphics
1. Remove
1)
Suck the point of weld of the
Resonator by Tin-Sucker
2)
Remove the defective Ministick
by Tweezers
2. Replace
1)
Insert the same spec, complete
Ministick on the correct hole
3. Solder
1)
Solder the Ministick
2)
Check all points of solder is ok

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4.4 How to Replace the Motor
Procedure
Graphics
1. Remove
1)
Suck the point of weld of the
Motor’s cord by Tin-Sucker
2)
Remove the defective Motor by
Tweezers
2. Replace
1)
Change a all right Motor
2)
Solder the cord with the new
Motor
3. Assemble
1) Put the new Motor into the seat
3)
Check all points of solder is ok

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4.5 How to Replace the LED
Procedure
Graphics
1. Remove
1)
Suck the point of weld of the
LED by Tin-Sucker
2)
Remove the defective LED by
Tweezers
2. Replace
1)
Insert the same spec, complete
LED on the right hole
3. Solder
1)
Solder the LED
2)
Check all points of solder is ok
Attention:
When insert the LED, please
take care of it’s height.

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5. Appendix 1. Part List
Item Part No.
Name
Quantity
Station
Spec.
1 1450311R LED
1
D11
Red
LED
2 151G1211 Motor1
1
Big Motor
7.5V, Big motor
3 151G1221 Motor2
1
Small Motor 7.5V, Small motor
4 126G1211 Ministick
2
JL.JR B10K,
45degree
5 22503603
Cord
2
R1/R2/L1/L2 3PIN, 60mm, 2MM
6 22508403
Cord
1
8PIN
8PIN, 40mm, 2MM

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6.
Appendix 2. Disassemble Drawing
412G081D
414G123D
241G1231
427G081D
241G1211
420G121
401G121D
414G124D
24153011
214G1221
241G1221
4093571D
214G1231
414G082D
214G1211
151G1211
401G082D