Genie SUPER HOIST Operator's Manual - User Manual

Download PDF User Manual

Full Text Searchable PDF User Manual

Operator’s Manual

Fourth Edition

Second Printing

Part No. 82297

with Maintenance Schedule

Genie Super Hoist

Part No. 82297

Fourth Edition • Second Printing

Operator’s Manual

Fourth Edition: Second Printing, December 2003

"Genie" is a registered trademark of Genie
Industries in the USA and many other countries.

Printed on recycled paper

Printed in U.S.A.

Important

Read, understand and obey these safety rules and
operating instructions before operating this machine.
Only trained and authorized personnel shall be
permitted to operate this machine. If you have any
questions, call Genie Industries.

Contents

Page

Safety Rules .............................................................. 1

Pre-operation Inspection ............................................ 4

Function Tests ........................................................... 6

Workplace Inspection ................................................. 8

Operating Instructions ................................................ 9

Maintenance Schedule .............................................. 11

Decals ...................................................................... 12

Specifications ........................................................... 13

Contact us:

Internet: http://www.genielift.com
e-mail: techpub@genieind.com

Part No. 82297

Genie Super Hoist

Fourth Edition • Second Printing

Operator’s Manual

Safety Rules

Warning

Failure to obey the instructions and
safety rules in this manual may
result in death or serious injury.

Do Not Operate Unless:

You learn and practice the principles of safe

machine operation contained in this operator's
manual.

1 Avoid hazardous situations.

Know and understand the safety rules before

going on to the next section.

2 Always perform a pre-operation inspection.

3 Always perform function tests prior to use.

4 Inspect the workplace.

5 Only use the machine as it was intended.

You read, understand and obey the

manufacturer's instructions and safety rules—
safety and operator's manuals and machine
decals.

You read, understand and obey employer's

safety rules and worksite regulations.

You read, understand and obey all applicable

governmental regulations.

You are properly trained to safely operate the

machine.

Genie Super Hoist

Part No. 82297

Fourth Edition • Second Printing

Operator’s Manual

Tip-over Hazards

Do not use this machine
to lift people. This
machine is intended for
lifting material only.

Do not stand on the
platform.

Do not raise the platform
unless the machine is on
a firm, level surface.

Do not raise the platform unless all four legs are
locked into the down position and each caster
brake has been locked.

Do not raise the platform unless the load is
centered and secured with rope or straps.

Do not move the machine while the platform is
raised.

Do not raise the platform in strong or gusty winds.
Increasing the load surface area will decrease
machine stability in windy conditions.

SAFETY RULES

GH 3.8: Do not exceed rated load capacity of
136 kg / 300 lbs.
GH 5.6: Do not exceed rated load capacity of
113 kg / 250 lbs.

Do not place ladders or scaffolds against any part
of this machine.

Do not use this machine on a moving or mobile
surface or vehicle.

Immediately lower the platform if side deflection or
bowing occurs.

Electrocution Hazard

This machine is not electrically insulated and will
not provide protection from contact with or
proximity to electrical current.

Do not operate the machine within 10 feet / 3 m of
any overhead electrical current.

Keep away from the machine if it contacts
energized power lines or becomes electrically
charged.

Part No. 82297

Genie Super Hoist

Fourth Edition • Second Printing

Operator’s Manual

SAFETY RULES

Collision Hazards

Do not lower the platform unless the area below is
clear of personnel and obstructions.

Do not raise the platform unless the load is
centered and secured with rope or straps.

Do not stand under or allow personnel under the
machine when the load is raised.

Inspect the workplace to avoid overhead
obstructions or other possible hazards.

Do not use or raise the platform unless it has been
securely fastened to the mounting plug.

Do not add or remove the load while the platform is
raised. The platform will move if the load is added
or removed while raising or lowering.

Do not unplug the hose and hand control with a load
on the platform. Be aware of the position of the
hose and hand control and protect it from puncture,
crushing and severing.

Damaged Machine Hazard

Do not use a damaged or malfunctioning machine.

Improper Use Hazard

Do not leave the machine unattended. Use of this
machine by unauthorized personnel could result in
death or serious injury.

Genie Super Hoist

Part No. 82297

Fourth Edition • Second Printing

Operator’s Manual

Pre-Operation Inspection

Do Not Operate Unless:

You learn and practice the principles of safe

machine operation contained in this operator's
manual.

1 Avoid hazardous situations.

2 Always perform a pre-operation

inspection.

Know and understand the pre-operation

inspection before going on to the next
section.

3 Always perform function tests prior to use.

4 Inspect the workplace.

5 Only use the machine as it was intended.

Fundamentals

The pre-operation inspection is a visual inspection
performed by the operator prior to each work shift.
This inspection is designed to discover if anything
is apparently wrong with a machine before the
operator tests it.

Refer to the list on the next page and check each
of the items.

If damage or any unauthorized variation from
factory delivered condition is discovered, the
machine must be tagged and removed from
service.

Repairs to the machine may only be made by a
qualified service technician, according to the
manufacturer's specifications. After repairs are
completed, the operator must perform a pre-
operation inspection again before going on to the
function tests.

Part No. 82297

Genie Super Hoist

Fourth Edition • Second Printing

Operator’s Manual

Pre-operation Inspection

Be sure that the operator’s manual is complete,

legible and available for reference.

Be sure that all decals are legible and in place.

See Decals section.

Check the following components or areas for
damage, improperly installed or missing parts and
unauthorized modifications:

Visually inspect all machine components.

Platform and T-nut

tank, CO

tank bracket and pressure

regulator

Hose and hand control

Cylinder assembly

Base, legs, leg locks, leg lock springs and

casters

PRE-OPERATION INSPECTION

Genie Super Hoist

Part No. 82297

Fourth Edition • Second Printing

Operator’s Manual

Function Tests

If any of the results listed under the following steps
are not observed or any other malfunction is
discovered, the machine must be tagged and
removed from service.

Setup

1 Select a firm, level area free of obstructions.

2 Stand the machine up on its base. Release the

leg locks one at a time and lower each leg to
the down position.

3 Firmly grasp the cylinder assembly and lift it

enough for each leg to lock into the down
position.

Result: All four leg locks should click into the

locked position.

4 Position the platform over the mounting plug and

fasten it securely with the T-nut.

5 Set the CO

tank bracket next to the CO

tank.

Wrap the straps around the tank and attach the
tank tightly to the bracket. Set the CO

tank

bracket with the tank on any one of the hoist
legs.

Note: Leave the tank on the bracket until it is
necessary to change tanks.

Function Tests

Do Not Operate Unless:

You learn and practice the principles of safe

machine operation contained in this operator's
manual.

1 Avoid hazardous situations.

2 Always perform a pre-operation

inspection.

3 Always perform function tests prior to

use.

Know and understand the function tests

before going on to the next section.

4 Inspect the workplace.

5 Only use the machine as it was intended.

Fundamentals

The function tests are designed to discover any
malfunctions before the machine is put into service.
The operator must follow the step-by-step
instructions to test all machine functions.

A malfunctioning machine must never be used. If
malfunctions are discovered, the machine must be
tagged and removed from service. Repairs to the
machine may only be made by a qualified service
technician, according to the manufacturer's
specifications.

After repairs are completed, the operator must
perform a pre-operation inspection and function
tests again before putting the machine into service.

Part No. 82297

Genie Super Hoist

Fourth Edition • Second Printing

Operator’s Manual

Platform Raise and Lower

9 Lock all four caster brakes.

10 Raise the platform by pressing the up button on

the hand control.

Result: Each tube should extend individually and

smoothly. They should not stick.

11 Lower the platform by pressing the down button.

Result: The platform should descend at a

smooth, controlled rate.

12 Raise the platform again and then lower it by

opening the manual dump valve on top of the
hand control.

Result: The platform should descend at a

smooth, controlled rate, but more quickly.

Note: Raising and lowering the platform twice,
without a load, lubricates the columns.

FUNCTION TESTS

6 Spin the pressure regulator connecting nut onto

the CO

tank valve stem and hand tighten. It is

not necessary to use a wrench.

Tip-over hazard. The pressure
regulator operating pressure is
preset for the maximum load
capacity of the machine. Modifying
or using any other pressure
regulator or compressor in excess
of 600 kPa / 90 psi service could
result in death or serious injury.
Use only Genie approved
replacement parts.

7 Connect the hose and hand control by inserting

the hose plug end into the coupling on the side
of the pressure regulator. Connect the hand
control hose to the valve at the base of the
cylinder assembly.

8 Open the CO

tank valve slowly by turning the

handle counterclockwise.

Component damage hazard. If the
CO

tank valve is opened quickly,

the pressure regulator diaphragm
could be damaged.

Genie Super Hoist

Part No. 82297

Fourth Edition • Second Printing

Operator’s Manual

Workplace Inspection

Fundamentals

The workplace inspection helps the operator
determine if the workplace is suitable for safe
machine operation. It should be performed by the
operator prior to moving the machine to the
workplace.

It is the operator's responsibility to read and
remember the workplace hazards, then watch for
and avoid them while moving, setting up and
operating the machine.

Do Not Operate Unless:

You learn and practice the principles of safe

machine operation contained in this operator's
manual.

1 Avoid hazardous situations.

2 Always perform a pre-operation

inspection.

3 Always perform function tests prior to use.

4 Inspect the workplace.

Know and understand the workplace

inspection before going on to the next
section.

5 Only use the machine as it was intended.

Workplace Inspection

Be aware of and avoid the following hazardous
situations:

drop-offs or holes

bumps, floor obstructions or debris

sloped surfaces

unstable or slippery surfaces

overhead obstructions and high voltage

conductors

hazardous locations

inadequate surface support to withstand all load

forces imposed by the machine

wind and weather conditions

the presence of unauthorized personnel

other possible unsafe conditions

Part No. 82297

Genie Super Hoist

Fourth Edition • Second Printing

Operator’s Manual

Operating Instructions

This machine is intended for use as a material lift
only.

When new, the machine may be stiff due to tight
seals and packings. The machine will function
smoother after use. The machine is heavily
lubricated during manufacture to assure long lasting
and smooth performance. Occasionally, excess oil
may leak out of the quick disconnect plug at the
base of the cylinder assembly.

Take precautionary care to avoid
lubricant spills on finished floors.

Setup

Follow the instructions listed in the Function Tests
section.

Platform Raise and Lower

1 Lock all four caster brakes.

2 Raise the platform by pressing the up button on

the hand control.

3 Lower the platform by pressing the down button.

Operating Instructions

Do Not Operate Unless:

You learn and practice the principles of safe

machine operation contained in this operator's
manual.

1 Avoid hazardous situations.

2 Always perform a pre-operation

inspection.

3 Always perform function tests prior to use.

4 Inspect the workplace.

5 Only use the machine as it was intended.

Fundamentals

The Operating Instructions section provides
instructions for each aspect of machine operation.
It is the operator's responsibility to follow all the
safety rules and instructions in the operator's
manual.

Using the machine for anything other than lifting
material is unsafe.

If more than one operator is expected to use a
machine at different times in the same work shift,
each operator is expected to follow all safety rules
and instructions in the operator's manual. That
means every new operator should perform a pre-
operation inspection, function tests and a workplace
inspection before using the machine.

Genie Super Hoist

Part No. 82297

Fourth Edition • Second Printing

Operator’s Manual

Manual Lowering

1 Open the manual dump valve on top of the hand

control.

Storage Instructions

1 Completely lower the platform. Close the CO

tank valve by turning the handle clockwise.
Remove the platform and CO

tank. Disconnect

the hose and hand control and coil it on the
clips under the platform.

2 Support the cylinder assembly with one hand.

With the other hand, release the nearest leg
lock. Raise the leg and lock it in the storage
position. Repeat this procedure for the other
three legs.

3 Select a safe storage location that is weather

protected and away from traffic. Preferably,
store the machine standing up on its base to
preserve smooth operation and prolong the life
of the seals.

OPERATING INSTRUCTIONS

Part No. 82297

Genie Super Hoist

Fourth Edition • Second Printing

Operator’s Manual

Maintenance Schedule

Daily

Inspect and, if necessary, tighten the
following components: fittings, hoses,
fasteners.

Inspect the leg locks to be sure that they
move freely and the springs function
properly through their entire range of
motion.

Inspect the casters and the caster
brakes.

Monthly

Visually inspect the felt wipers. Remove
debris and clean as necessary.

Genie Super Hoist

Part No. 82297

Fourth Edition • Second Printing

Operator’s Manual

Decals

Part No. Description

Quantity

32305

Warning - Machine Safety

38149

Label - Patents

52980

Cosmetic - Genie Super Hoist

82960

Warning - Machine Safety

Decal Inspection

Use the pictures on this page to verify that all
decals are legible and in place. Below is a
numerical list with quantities and descriptions.

32305

or 82960

38149

52980

Serial

Plate

Part No. 82297

Genie Super Hoist

Fourth Edition • Second Printing

Operator’s Manual

Genie Super Hoist 3.8

Height

41 in

1.04 m

Platform length

19 in

48 cm

Platform width

24 in

61 cm

Base width, corner to corner

53 in

1.35 m

Load capacity

300 lbs

136 kg

Lifting height

12 ft 5

3.8 m

Dimensions for

14 x 14 x 39

storage/transport

36 cm x 36 cm x 1 m

Weight

64 lbs

29 kg

Recommended psi

85 psi

5.86 bar

Continuous improvement of our products is a Genie
policy. Product specifications are subject to change
without notice or obligation.

Specifications

Genie Super Hoist 5.6

Height

54 in

1.37 m

Platform length

19 in

48 cm

Platform width

24 in

61 cm

Base width, corner to corner

53 in

1.35 m

Load capacity

250 lbs

113 kg

Lifting height

18 ft 4

5.6 m

Dimensions for

14 x 14 x 39

storage/transport

36 cm x 36 cm x 1 m

Weight

69 lbs

31 kg

Recommended psi

85 psi

5.86 bar

Genie North America

Phone

425.881.1800

Toll Free

USA and Canada
800.536.1800

Fax

425.883.3475

Genie Australia Pty Ltd.

Phone +

61 7 3375 1660

Fax +

61 7 3375 1002

Genie China

Phone +

86 21 53852570

Fax +

86 21 53852569

Genie Malaysia

Phone +

65 98 480 775

Fax +

65 67 533 544

Genie Japan

Phone +

81 3 3453 6082

Fax +

81 3 3453 6083

Genie Korea

Phone +

82 25

587

267

Fax +

82 25

583

910

Genie Brasil

Phone +

55 11 41 665 755

Fax +

55 11 41 665 754

Genie Holland

Phone +

31 183 581 102

Fax +

31 183 581 566

Genie Scandinavia

Phone +

46 31 3409612

Fax +

46 31 3409613

Genie France

Phone +

33 (0)2 37 26 09 99

Fax +

33 (0)2 37 26 09 98

Genie Iberica

Phone +

34 93 579 5042

Fax +

34 93 579 5059

Genie Germany

Phone +

49 (0)4202 88520

Fax +

49 (0)4202 8852-20

Genie U.K.

Phone +

44 (0)1476 584333

Fax +

44 (0)1476 584334

Genie Mexico City

Phone +

52 55 5666 5242

Fax +

52 55 5666 3241

Ask a Question ?