Full Text Searchable PDF User Manual
NOT FOR RESIDENTIAL USE
NEMA 4 & 4X
Installation Supplement
05/2018
112123.503940
IMPORTANT: Prior to installing and operating a NEMA 4 or 4X
operator, carefully read the GCL™ Installation Manual and any other
instructions and warnings accompanying the unit.
GCL
™
This supplement instructions is to be used in combination with the standard accompanying GCL™ Installation
Manual. This supplement contains NEMA 4 & 4X wiring instructions and illustrated parts breakdown which
specifies parts included in the NEMA 4 & 4X GCL™ series of operators. When installing a NEMA 4 or 4X operator,
liquid tight conduit and fittings must be used. Refer to NEC and local building codes for wiring and conduit
requirements.
For use with GCL-T, GCL-J & GCL-H Model Operators.
NEMA 4 & 4X High Voltage Wiring
•
DO NOT apply power to operator until instructed to do so.
•
The Genie Company recommends that line voltage wiring be performed by a qualified electrician.
•
Be sure that electrical power has been disconnected from the input power wires being connected to the
operator prior to handling these wires. An appropriate lock-out /tag-out procedure is recommended.
•
Line voltage wiring must meet all local building codes.
•
Make sure operator voltage, phase and frequency nameplate ratings are identical to the job site line
voltage ratings.
•
Input power wiring must be properly sized for the operators amperage rating located on the nameplate.
•
To reduce the risk of electric shock, make sure the chassis of this unit is properly grounded.
WARNING
!
AVERTISSEMENT
!
1. Remove LINE VOLTAGE INPUT PLUG and install proper liuqid tight fittings and 1/2”conduit.
2. Route proper LINE VOLTAGE wires into operator.
3. Locate LINE INPUT terminals on circuit board. Using correct connectors, attach wires to LINE INPUTS, and
GROUND terminal. • Keep low voltage and line voltage wires separate.
•
Route all line voltage wires as shown.
•
Plug all unused conduit holes.
NOTE:
LIQUID-TIGHT CONDUIT AND FITTINGS ARE NOT PROVIDED
NOTE
: ONLY USE HOLES PROVIDED IN ELECTRIC BOX. DO NOT DRILL HOLES IN BOX OR COVER.
•
NE PAS mettre l’opérateur sous tension avant d’y être invité.
•
The Genie Company recommande que le câblage au secteur soit effectué par un électricien qualifié.
•
Assurez-vous que l’alimentation électrique a été déconnectée des câbles d’alimentation d’entrée
connectés à l’opérateur avant de manipuler ces câbles. Une procédure de verrouillage/étiquetage
appropriée est recommandée.
•
Le câblage au secteur doit satisfaire à tous les codes de construction locaux.
•
Assurez-vous que les valeurs nominales de la plaque signalétique pour tension, phase et fréquence de
l’opérateur correspondent à celles des tensions de l’alimentation sur site.
•
La capacité du câblage d’entrée doit correspondre à la valeur nominale de l’ampérage des opérateurs
indiquée sur la plaque signalétique.
•
Pour réduire le risque de choc électrique, assurez-vous que le châssis de l’unité est correctement mis à la
terre.
NEMA 4 & 4X High Voltage Wiring
Optional
Accessory
Modules
Optional
Additional
Transformer
LINE INPUT
TERMINALS
LINE
GROUND
208/240V 480/575V
LINE INPUT
TERMINALS
LINE
GROUND
ROUTE HIGH VOLTAGE WIRING
IN THE SHADED AREA AS SHOWN
L1/L1
N/L2
GN D
POWER CONNECTIONS
LINE IN
POWER CONNECTIONS
LINE
(HOT)
NEUTRAL
LINE 1 LINE 2
L1
L2
GN D
LINE 1 LINE 2 LINE 3
L3
Three Phase
Single Phase
Optional
Additional
Transformer
115V
208V
230V
ROUTE HIGH VOLTAGE WIRING
IN THE SHADED AREA AS SHOWN
Motor
Cable
Input
Motor
Cable
Input
Water Tight
Connectors
NOT
Included
&
MUST
Be Used
Water Tight
Connectors
NOT
Included
&
MUST
Be Used
NEMA 4 and 4X Low Voltage Wiring
1. Connect all LOW VOLTAGE control circuit wires to side shown using liqid tight 1/2” conduit and
connectors.
• Keep low voltage and line voltage wires separate.
•
Route all low voltage control wiring as shown. This includes all control circuit wires such as wall controls,
timers and single button input devices as well as radio control and safety circuit wiring.
•
Plug all unused conduit holes with liquid tight plugs.
NOTE:
LIQUID-TIGHT CONDUIT AND FITTINGS ARE NOT PROVIDED
NOTE
: ONLY USE HOLES PROVIDED IN ELECTRIC BOX. DO NOT DRILL HOLES IN BOX OR COVER.
NEMA 4 and 4X Low Voltage Wiring
ROUTE LOW VOLTAGE WIRING
IN THE SHADED AREA AS SHOWN
LOW
VOLTAGE
INPUT
PLUGS
(Left &
Right)
LOW VOLTAGE
CONTROL WIRE
TERMINALS
NEMA 4 and 4X Exclusive Parts And Options
PLATED PARTS
SIDEMOUNT/ROLLING STEEL MODELS
ITEM PART NUMBER
DESCRIPTION
HOIST
RELEASE
HOIST & RELEASE
A
110877.2070 CHAIN, #35X70P
1
1
1
B
110877.2072 CHAIN, #35X72P
1
1
1
C
110877.2068 CHAIN, #35X68P
1
1
1
D
111392.1001 SHAFT ASSY, OUTPUT
1
1
1
E
111438.1001 SHAFT ASSY, CLUTCH
1
111437.1001 SHAFT ASSY, CLUTCH
1
111388.1001 SHAFT ASSY, CLUTCH
1
PLATED PARTS PER MODEL:
PLATED PARTS
TROLLEY MODELS
ITEM PART NUMBER
DESCRIPTION
TROLLEY
F
110877.2060 CHAIN, #35X60P
1
G
111394.1001 SHAFT ASSY, OUTPUT
1 (#41 CHAIN)
111394.1002 SHAFT ASSY, OUTPUT
1 (#65 CHAIN)
H
111391.1001 SHAFT ASSY, CLUTCH
1
ITEM
PART NUMBER
DESCRIPTION
1
111421.0004
NEMA 4/4X LIMIT MODULE
2
111420.0002
NEMA 4/4X INTERLOCK SWITCH (HOIST ONLY)
3
SEE EBOX PAGE
ELECTRIC BOX, SEE NEXT PAGE
4
111168.0001
LINK ASSY, HOIST ONLY
5
111131.0001
MOTOR, NEMA 4 TENV, - 1/2HP, 1PHASE
111131.0002
MOTOR, NEMA 4 TENV, - 3/4HP, 1PHASE
111131.0003
MOTOR, NEMA 4 TEFC, - 1HP, 1PHASE
111131.0004
MOTOR, NEMA 4 TENV, - 1/2HP, 3PHASE
111131.0005
MOTOR, NEMA 4 TENV, - 3/4HP, 3PHASE
111313.0006
MOTOR, NEMA 4 TENV, - 1HP, 3PHASE
111131.0009
MOTOR, NEMA 4 TENV, - 1HP, 3PHASE -575VAC
6
111145.0001
BRAKE COVER ASSY.
7
111396.0003
BRAKE ASSY.
8
111404.0002
MOTOR PULLEY & SEAL ASSY.
9
075394.0000
PUSHBUTTON, WEATHER PROOF
NEMA 4 & 4X OPERATOR PARTS ALL MODELS:
NEMA 4 and 4X Exclusive Parts And Options
7
5
6
8
1
A
B
C
2
3
4
E
D
HOIST MODEL SHOWN,
Jackshaft Release & Hoist-Release models also represented.
F
G
TROLLEY MODEL
9
*See shaft assembly
breakdowns on the following
pages
H
Shaft Assemblies
Item Part Number
Description
QTY
111392.1001.S
KIT,OUTPUT SHAFT,SDMT,GCL,N4
1
1
110644.0002
SHAFT,OUTPUT,1.00,OD ZINC
1
2
110694.0001
BEARING,1.000 ID
2
3
110663.0013
SPRKT,43T,#35,3/8P,OD ZINC
1
4
111013.1001
SPRKT ASSY,22T-52T,OD ZINC
1
5
110819.0002
WASHER,PLAIN 1.026 I.D.
2
6
110393.0001
WASHER,SPACER,OUTPUT SHAFT
2
7
111044.0001
SPACER,OUTPUT SHAFT
1
8
111074.0001
GEAR,LIMIT,56T,SIDEMOUNT
1
9
112884.0001
COLLAR,SET,1”ID, W/SET SCREW
2
10
080340.0074
KEY,STD,SQ,1/4 X 7/8"L
1
N/S
111412.0001
INSTR SHT,OUTPUT SHAFT,SDMT/RS 1
111392.1001
Output Shaft Assembly
Sectional Sidemount & Rolling Steel
9
5
2
10
1
6
3
6
7
4
8
2
5
9
Shaft Assemblies
111438.1001
Clutch Shaft Assembly
Rolling Steel, Hoist
9
8 6
7
5
13
3
4
26
18
25
24
10
19
10
18
26
23
14
1
22
15
21
17
2
16 12
11
20
20
25
Item Part Number
Description
QTY
111438.1001.S
KIT,CLUTCH SHAFT,SXH,RS,N4
1
1
110872.0001
HANDWHEEL,STANDARD CHAIN
1
2
110881.0001
PIN,DOWEL,.188 X 1.13/1.00
1
3
075193.0000
LINING,CLUTCH
1
4
108015.0001
DISC,CLUTCH MOVABLE PLD
1
5
111433.0001
PULLEY ASSY,CLUTCH,4.65 DIA
1
6
075197.0000
SPR,CLUTCH
1
7
086649.0029
WASHER,THRUST .64
1
8
110472.0001
NUT,HEX,SLOTTED,5/8-11
1
9
080401.0624
PIN,COTTER,3/16 X 1-1/2"L
1
10
110695.0001
BEARING,.75 ID
2
11
111020.1001
SPRKT ASSY,22T-50T,OD ZINC
1
12
111045.0001
SPACER,CLUTCH SHAFT
1
13
111037.0002
DISC,CLUTCH,NICKLE PL
1
14
110411.0001
CHAIN GUARD ASSY
1
15
110819.0001
WASHER,PLAIN .651 I.D.
1
16
110709.0002
SPROCKET,14T,.75 ID,OD ZINC
1
17
111068.0001
KEY,SQUARE,3/16 X 1
1
18
111382.0001
RING,RTNG,HIGH GRIP STRENGTH
2
19
111402.0001
BEARING,THRUST
1
20
111403.0001
WASHER,THRUST
3
21
110313.0010
PIN,SPRING,.250 DIA X 2.00
1
22
112389.0001
SPRING,.796 OD X 1.50 LG
1
23
106062.0003
BUSHING,5/8"
1
24
110818.0004
WASHER,WAVE SPRING,.780 ID
1
25
110819.0003
WASHER,PLAIN,.770 ID
2
26
110669.0002
SHAFT,CLUTCH,.75,SXJ,OD ZINC
1
N/S
111413.503476 INSTR SHT,CLUTCH SHAFT,SXH
1
N/S
110996.0001
GREASE,SUPER LUBE,1CC PACKET
1
RIGHT HAND SHOWN
Left hand assemblies:
Flip shaft so clutch is on the
right.
Parts between bearings remain
oriented as shown.
Shaft Assemblies
111437.1001
Clutch Shaft Assembly
Rolling Steel, Release
8
7
5
6
4
14
2
3
1
17
21
20
19
9
18
9
21
17
12
22
21
16
15
11
13
10
19
Item
Part Number
Description
QTY
111437.1001.S
KIT,CLUTCH SHAFT,SXJ,RS,N4
1
1
111029.0002
SHAFT,CLUTCH,.75,SXJ,OD ZINC
1
2
075193.0000
LINING,CLUTCH
1
3
108015.0001
DISC,CLUTCH MOVABLE PLD
1
4
111433.0001
PULLEY ASSY,CLUTCH,4.65 DIA
1
5
075197.0000
SPR,CLUTCH
1
6
086649.0029
WASHER,THRUST .64
1
7
110472.0001
NUT,HEX,SLOTTED,5/8-11
1
8
080401.0624
PIN,COTTER,3/16 X 1-1/2"L
1
9
110695.0001
BEARING,.75 ID
2
10
111020.1001
SPRKT ASSY,22T-50T,OD ZINC
1
11
110610.0002
SPRKT AND ENGAGE PLATE,OD ZINC
1
12
110816.0001
KEY,ROUND END,.188 X 1.500
1
13
111045.0001
SPACER,CLUTCH SHAFT
1
14
111037.0002
DISC,CLUTCH,NICKLE PL
1
15
110387.0003
SLIDER,JACKSHAFT,SX,OD ZINC
1
16
111175.0001
SPRING,1.10 O.D.
1
17
111382.0001
RING,RTNG,HIGH GRIP STRENGTH
2
18
111402.0001
BEARING,THRUST
1
19
111403.0001
WASHER,THRUST
3
20
110818.0004
WASHER,WAVE SPRING,.780 ID
1
21
110819.0003
WASHER,PLAIN,.770 ID
3
22
110881.0001
PIN,DOWEL,.188 X 1.13/1.00
1
N/S
111415.503476
INSTR SHT,CLUTCH SHAFT,SXJ
1
N/S
110996.0001
GREASE,SUPER LUBE,1CC PACKET
1
Shaft Assemblies
111388.1001
Clutch Shaft Assembly
Rolling Steel, Hoist/Release
9
8 6
7
5
13
3
4
28
20
27
26
10
21
10
20
14
25
1
24
15
23
17
2
16
19
11
22
22
27
12
18
27
Item
Part Number
Description
QTY
111388.1001.S
KIT,CLUTCH SHAFT,SXHJ,N4
1
1
110872.0001
HANDWHEEL,STANDARD CHAIN
1
2
110881.0001
PIN,DOWEL,.188 X 1.13/1.00
1
3
075193.0000
LINING,CLUTCH
1
4
108015.0001
DISC,CLUTCH MOVABLE PLD
1
5
111433.0001
PULLEY ASSY,CLUTCH,4.65 DIA
1
6
075197.0000
SPR,CLUTCH
1
7
086649.0029
WASHER,THRUST .64
1
8
110472.0001
NUT,HEX,SLOTTED,5/8-11
1
9
080401.0624
PIN,COTTER,3/16 X 1-1/2"L
1
10
110695.0001
BEARING,.75 ID
2
11
111020.1001
SPRKT ASSY,22T-50T,OD ZINC
1
12
111045.0001
SPACER,CLUTCH SHAFT
1
13
111037.0002
DISC,CLUTCH,NICKLE PL
1
14
110411.0001
CHAIN GUARD ASSY
1
15
110819.0001
WASHER,PLAIN .651 I.D.
1
16
110610.0002
SPRKT AND ENGAGE PLATE,OD ZINC
1
17
110816.0001
KEY,ROUND END,.188 X 1.500
1
18
110387.0003
SLIDER,JACKSHAFT,SX,OD ZINC
1
19
111175.0001
SPRING,1.10 O.D.
1
20
111382.0001
RING,RTNG,HIGH GRIP STRENGTH
2
21
111402.0001
BEARING,THRUST
1
22
111403.0001
WASHER,THRUST
3
23
110313.0010
PIN,SPRING,.250 DIA X 2.00
1
24
112389.0001
SPRING,.796 OD X 1.50 LG
1
25
106062.0003
BUSHING,5/8"
1
26
110818.0004
WASHER,WAVE SPRING,.780 ID
1
27
110819.0003
WASHER,PLAIN,.770 ID
3
28
111077.0002
SHAFT,CL,.75 DIA,SXHJ,OD ZINC
1
N/S
111414.503476
INSTR SHT,CLUTCH SHAFT,SXHJ
1
N/S
110996.0001
GREASE,SUPER LUBE,1CC PACKET
1
RIGHT HAND SHOWN
Left hand assemblies:
Flip shaft so clutch is on the
right.
Parts between bearings remain
oriented as shown.
Shaft Assemblies
111394.1001
Output Shaft Assembly
3/4 & 1 HP Trolley
4
3
2
1
10
8
2
11
7
9
6
5
Item
Part Number
Description
QTY
111394.1001.S
KIT,OUTPUT SHFT,3/4-1HP,SXT,N4
1
1
111027.0002
SHAFT,OUTPUT,.75,SXT,OD ZINC
1
2
110695.0001
BEARING,.75 ID
2
3
110819.0003
WASHER,PLAIN,.770 ID
1
4
080415.0022
RING,RTNG,EXT,"E",STL,.744"SFT
1
5
110738.0002
SPRKT,32T,#35CH,3/8P,OD ZINC
1
6
110313.0004
PIN,SPRING,.250 DIA X 1.50
1
111394.1002
Output Shaft Assembly
1/2 HP Trolley
4
3
2
1
10
8
2
11
7
9
6
5
Item
Part Number
Description
QTY
111394.1002.S
KIT,OUTPUT SHFT,1/2HP,SXT,N4
1
1
111027.0002
SHAFT,OUTPUT,.75,SXT,OD ZINC
1
2
110695.0001
BEARING,.75 ID
2
3
110819.0003
WASHER,PLAIN,.770 ID
1
4
080415.0022
RING,RTNG,EXT,"E",STL,.744"SFT
1
5
110738.0002
SPRKT,32T,#35CH,3/8P,OD ZINC
1
6
110313.0004
PIN,SPRING,.250 DIA X 1.50
1
7
110313.0010
PIN,SPRING,.250 DIA X 2.00
1
8
111073.0001
GEAR,LIMIT,26T,TROLLEY
1
9
110881.0001
PIN,DOWEL,.188 X 1.13/1.00
1
10
111348.0002
SPRKT,10T,#65,1/2P,OD ZINC
1
11
110818.0004
WASHER,WAVE SPRING,.780 ID
1
N/S
111410.0001
INSTR SHT,OUTPUT SHAFT,SXT
1
7
110313.0010
PIN,SPRING,.250 DIA X 2.00
1
8
111073.0001
GEAR,LIMIT,26T,TROLLEY
1
9
110881.0001
PIN,DOWEL,.188 X 1.13/1.00
1
10
110739.0002
SPRKT,10T,#41CH,1/2P,OD ZINC
1
11
110818.0004
WASHER,WAVE SPRING,.780 ID
1
N/S
111410.0001
INSTR SHT,OUTPUT SHAFT,SXT
1
Shaft Assemblies
111391.1001
Clutch Shaft Assembly
Sectional Trolley
8
7 6
5
4
15
2
3
1
10
9
9
11
12
13
16
14
Item
Part Number
Description
QTY
111391.1001.S
KIT,CLUTCH SHAFT,SXT,N4
1
1
110730.0002
SHAFT,CLUTCH,.625,SXT,OD ZINC
1
2
075193.0000
LINING,CLUTCH
1
3
108015.0001
DISC,CLUTCH MOVABLE PLD
1
4
111324.0001
PULLEY ASSY,CLUTCH
1
5
086649.0029
WASHER,THRUST .64
1
6
075197.0000
SPR,CLUTCH
1
7
110472.0001
NUT,HEX,SLOTTED,5/8-11
1
8
080401.0624
PIN,COTTER,3/16 X 1-1/2"L
1
9
110813.0001
BEARING,.625 I.D.
2
10
110465.0002
SPRKT,11T,#35,3/8P,OD ZINC
1
11
110819.0001
WASHER,PLAIN .651 I.D.
2
12
080415.0021
RING,RTNG,EXT,"E",STL,5/8"SFT
1
13
110313.0008
PIN,SPRING,.188 DIA X 1.38
1
14
110818.0001
WASHER,WAVE SPRING,.650 I.D.
1
15
111037.0002
DISC,CLUTCH,NICKLE PL
1
16
110881.0001
PIN,DOWEL,.188 X 1.13/1.00
1
N/S
111411.0001
INSTR SHT,CLUTCH SHAFT,SXT
1
N/S
110996.0001
GREASE,SUPER LUBE,1CC PACKET
1
NEMA 4 and 4X Electric Box
ITEM
PART NUMBER
DESCRIPTION
1
111116.0001
BRACKET,MOUNTING,ELECTRIC BOX
2
111119.0001
ELECTRIC BOX, N4 (BLACK)
111119.0002
ELECTRIC BOX, N4X (STAINLESS STEEL)
3
111397.0002
RECEIVER ASSY
4
111352.0001
ANTENNA ASSY
5
8706E29
SCREW,GROUND,8-32 X 3/8”
6
111087.0001
XFMR,120/208/240V,1 PHASE
111087.0002
XFMR,208/240/480V,3 PHASE
111087.0003
XFMR,575V
7
22634A
WASHER,CUP
8
8706F29
SCREW,GROUND,10-32 X 3/8”
9
111401.0001
INSULATOR BOARD ASSY
10
112357.0002
CIRCUIT BOARD, 1/2HP, 1 PHASE
112357.0001
CIRCUIT BOARD, 3/4HP & 1HP, 1 PHASE
112357.0003
CIRCUIT BOARD, ALL HP, 3 PHASE
112357.0004
CIRCUIT BOARD, 575VAC, 3 PHASE
11
112401.0001
COVER ASSEMBLY, NEMA 4, 1 PHASE (BLACK)
112401.0002
COVER ASSEMBLY, NEMA 4, 3 PHASE (BLACK)
112401.0003
COVER ASSEMBLY, NEMA 4, 575V, (BLACK)
111449.0004
COVER ASSEMBLY, NEMA 4X, 1 PHASE (STAINLESS STEEL)
112401.0005
COVER ASSEMBLY, NEMA 4X, 3 PHASE (STAINLESS STEEL)
112401.0006
COVER ASSEMBLY, NEMA 4X, 575V (STAINLESS STEEL)
N/S
111405.0001
FUSE KIT, 10PCS. EACH. 2.5A & .250A
NEMA 4 and 4X Electric Box
Notes
Notes
The Genie Company
1-800-843-4084