Full Text Searchable PDF User Manual
Installation Instructions
ELEKTROMAT SE 7.32 WS-25,40
RP07/32WRD
Model: 10002245 10006
-en-
Status: 05.07.2016
2
GfA ELEKTROMATEN UK Ltd
Titan Business Centre
Spartan Close
Warwick CV34 6RR
United Kingdom
sales@gfa-elektromaten.co.uk
www.gfa-elektromaten.co.uk
3
Table of contents
1
General safety information .............................................................................................. 4
2
Technical Data ................................................................................................................ 5
3
Mechanical installation .................................................................................................... 6
4
Electrical installation ..................................................................................................... 10
5
Limit switch adjustment ................................................................................................. 11
6
Motor connection .......................................................................................................... 12
7
Limit switch connection ................................................................................................. 12
8
Emergency manual operation SK (rapid hand chain operator) ...................................... 13
9
Completing commissioning / inspection ......................................................................... 14
10
Declaration of incorporation / conformance ................................................................... 15
Symbols
Warning - Potential injury or danger to life!
Warning - Danger to life from electric current!
Note - Important information!
▶
Requirement - Required action!
Schematic representations are based on product examples. Deviations from delivered
products are possible.
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1
General safety information
Specified normal use
The drive unit is intended for sectional doors with full counter-balancing.
The safe operation is only guaranteed with normal specified use. The drive unit is to be
protected from rain, moisture and aggressive ambient conditions. No liability for damage
caused by other applications or non-observance of the information in the manual.
Modifications are only permitted with the agreement of the manufacturer. Otherwise the
Manufacturer’s Declaration shall be rendered null and void.
Safety information
Installation and initial operation tasks are to be performed by trained, skilled fitters only.
Only trained electrical craftsmen are permitted to work on electrical equipment. They must
assess the tasks assigned to them, recognise potential danger zones and be able to take
appropriate safety measures.
The installation is only to be carried out with the supply off.
Observe the applicable regulations and standards.
Coverings and safety devices
Do not operate unless corresponding coverings and safety devices are fitted/installed.
Ensure that gaskets are correctly positioned and cable glands are correctly tightened.
Spare parts
Use only original spare parts.
5
2
Technical Data
Type
SG 50
Output torque
70
Nm
Output speed
32
rpm
Output shaft / hollow shaft
25,40
mm
Maximum holding torque
450
Nm
Maximum door weight
4000
N
Supply voltage
1N~ 230
V
Operating current
3,90
A
Operating frequency
50
Hz
Power factor cos
φ
0,99
Maximum movement per hour
12
h
-1
Class of protection
IP 65
Limit switch range
(maximum revolutions of output shaft / hollow shaft)
40
Temperature range
-10 / +40 (+60)
°C
When using a temperature range of +40°...+60°C use half of maximum movements per hour.
6
3
Mechanical installation
Prerequisites
The permissible loads on walls, fastenings, mountings and transmission elements must not
be exceeded, even for maximum holding torques or locking torques (▶ refer to technical
data).
Connection elements:
▶
Self-locking connection
elements with a minimum
strength of 800 N/mm
2
(8.8) must be used.
▶
Utilize the hole diameter
to the full.
▶
Use adequately
dimensioned washers for
elongated holes.
BAGAB00002_Z002
BAGAB00003_Z002
3 : 1
Permissible mounting positions
BAGAC01001_ Z002
7
Mounting
Eight threads are provided for mounting.
▶
Use at least 2 of these (①).
Keys are used to connect to the door shaft.
▶
Use a key that is at least as long as the hollow shaft (②).
8 x (M8x16)
BAGAD01001_Z002
8
Installation
The descriptions below apply to general door specifications. The specifications of the door
manufacturer must also be observed during installation.
Warning - Potential injury or danger to life!
During installation, be sure to use a lifting device that has a sufficient load-carrying
capacity.
▶
Thoroughly grease the door shaft.
BAGAE01001_Z003
▶
Mount the keys. Observe possible variants
Ⓐ or Ⓑ.
BAGAE01002_Z003
9
▶
Attach the drive unit.
BAGAE01003_Z003
▶
Tighten all connection elements (M8) to 25
Nm. Install all other connection elements
according to the specifications of the door
manufacturer.
BAGAE01006_Z002
25 Nm
▶
Secure the keys (version Ⓑ only).
BAGAE01007_Z002
10
4
Electrical installation
Warning - Danger to life from electric current!
Switch the mains OFF and check that the cables are de-energised
Observe the applicable regulations and standards
Make a proper electrical connection
Use suitable tools
Performing electrical installation
Remove the cover.
Insert the motor plug.
Insert the limit switch plug.
BAHAC13_Z001
Completing the electrical installation
Mount the cable entries and/or cable glands.
11
5
Limit switch adjustment
The adjustment of the final limit positions OPEN and CLOSE is described in the instructions
for the door control panel.
12
6
Motor connection
C1 Capacitor
M1 Motor
X13 Motor plug
7
Limit switch connection
F10 Thermal contact
S10 Manual operation
X12 DES connection
1
Safety circuit
2
Channel B (RS485)
3
Ground
4
Channel A (RS485)
5
Safety circuit
6
Supply network
13
8
Emergency manual operation SK (rapid hand chain operator)
The emergency manual operation is provided as a means of opening or closing doors that do
not have electric power supply. Operation interrupts the control voltage. Electrical operation
is no longer possible.
Warning - Injury through improper operation!
Disconnect the voltage
Adopt a secure position
For drives that have a brake, emergency manual operation should carried out with
the brakes on
Caution - Component damage can result!
Do not move the door beyond the final limit positions.
Pull the red grip to activate. Pull the chain to
open or close. Pull the green grip to
deactivate.
14
9
Completing commissioning / inspection
Check the following components and then install all covers.
Gearbox
Check the drive unit for loss of oil (a few drops can be neglected). Protect the output-shaft
permanently against corrosion.
Mounting
Check that all connection elements (consoles, torque mounts, screws, locking rings, etc.) are
secure and in proper condition.
Electrical wiring
Check the connection cables and cabling for damage or crushing. Check that the screw
connections and plug connections are fitted properly with a good electric contact.
Emergency manual operation
Check the function with the power disconnected. Perform the check only between the final
limit positions.
Limit switch
Check the final limit positions by opening and closing fully. The safety area must not be
approached.
Drive unit
Note!
Engage a qualified engineer to check the drive unit annually
Apply shorter inspection intervals for doors that are operated frequently
Observe the applicable regulations and standards
15
10
Declaration of incorporation / conformance
Declaration of incorporation
in the terms of Machinery Directive 2006/42/EC
for partly completed machinery, Appendix II Part B
Declaration of conformity
in terms of EMC Directive 2014/30/EU
We, the
GfA ELEKTROMATEN GmbH & Co. KG
hereby declare that the following products are conform with the above
EC Guideline and are only intended for installation in door equipment.
SE 7.32 WS-25,40
Standards applied
DIN EN 12453
DIN EN 12604
DIN EN 60335-1
DIN EN 61000-6-2
DIN EN 61000-6-3
Doors - safety in use of power operated doors
Doors - Mechanical aspect
Safety of household and similar electrical appliances
Purposes - Part 1 : General requirements
Electromagnetic compatibility (EMC) Part 6-2
Generic standard – Immunity standard for industrial environments
Electromagnetic compatibility (EMC) Part 6-3
Generic standard – Emission standard for residential,
commercial and light-industrial environments
We undertake to transmit in response to a reasoned request by the appropriate regulatory
authorities the special documents on the partly completed machinery.
Authorised representative for the compilation of the relevant technical documents
(internal EU address)
Dipl.-Ing. Bernd Synowsky
Documentation representative
Incomplete machines within the meaning of the EC Directive 2006/42/EC shall only be intended to
be integrated into other machines (or into other incomplete machines/systems) or to be assembled
with them to form a complete machine within the sense of the Directive. Therefore, this product
cannot be commissioned before it is determined that the entire machine/system to which it was
integrated shall comply with the provisions of the Machinery Directive indicated above.
Düsseldorf, 24.11.2015
Stephan Kleine
CEO
Signature
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