Full Text Searchable PDF User Manual

Signet 4150 Turbidimeter
3-4150.090
Rev
F
02/09
*3-4150.090*
Specifi cations
Measurement Range
0 to 100.0 NTU or 0 to 1000.0 NTU
Accuracy
<40 NTU:
±2% of reading or ±0.02 NTU
whichever is greater
>40 NTU:
±5% of reading
Resolution
0.0001 NTU (below 10 NTU)
Response Time
Adjustable
Display
Multi-Line LCD with backlighting
Alarm Relays (2)
120-240 VAC, 2A Form C Relay
Analog Output
Active 4-20 mA/RS485, 600
Ω
drive
Wetted Materials
• Tubing:
Vinyl
• Measuring cuvette:
Borosilicate Glass
• Glass washer seal:
Silicone
• Pressure regulator:
Polypropylene
FPM
316 Stainless Steel
Delrin® by Dupont™
• Inlet tube:
316 Stainless Steel
Maximum Inlet Pressure
Recommended 345 kPa (50 PSI)
based on tubing connection
Integral Pressure Regulator Rated 1380 kPa (200 PSI)
Flow Rate
0.1 L/m to 1 L/m
(0.026 GPM to 0.26 GPM)
Operating Temperature
1°C to 50°C (34°F to 122°F)
Sample Temperature Range 1°C-50°C (34°F – 122°F)
Power Supply
100 to 240 VAC, 47 to 63 Hz, 80 VA
Insulation Rating
Double Insulated
Pollution Degree 2
Overvoltage Category II
Altitude
2000 meters (6562 ft.) maximum
Relative Humidity
Maximum 95% RH non-condensing
Enclosure Rating
IP 66 /NEMA 4X
Environmental Conditions
Not recommended for outdoor use
Shipping Weight
2.5 kg (5.5 lb)
Regulatory Compliance And Certifi cations
CE
White Light version
Compliant to U.S. EPA 180.1
Infrared version
Compliant to ISO 7027
ETL Listed
UL 61010-1 and CSA C22.2
No.
61010-1
Chinese
RoHS
For detailed information go to www.gfsignet.com
Description
The Signet 4150 Turbidimeter provides accurate and reliable water quality monitoring for municipal and industrial applications.
The 4150 uses the Nephelometric method to calculate the turbidity of a sample as it
fl
ows through a viewing chamber. Models are
available that use white light technology as required by the U.S. EPA 180.1 standard, or select the models that use infrared technology
as required by ISO 7027.
Periodic calibration is mandatory with most turbidity systems, and the 4150 makes it fast and easy with sealed, reusable primary
calibration standards.
Two dry contact relays serve as high or low alarms, with programmable setpoints and time-based delays to prevent false alarms.
Additional features include a bright backlight for the display, and a convenient holder for the cuvette during calibration.
An ultrasonic automatic cuvette cleaning system is standard for 0-100 NTU/FNU systems and optional for 0-1000 NTU/FNU systems.
Signet Turbidimeter
ENTER
Power Supply &
Wiring Terminals
NTU=FNU=FTU

2
Signet 4150 Turbidimeter
Unpacking and Inspecting the Instrument and Accessories
The table below indicates the items in the turbidimeter shipment.
Item
Quantity
3-4150- ( __ ) Turbidimeter
1
3-4150.090 Instruction Manual
1
3-4150.380 Desiccant Pack
(Do not open until ready to install)
1
4150-0009 Measurement Cuvette
1
4150-0005 Tubing Kit:
1 ea. shutoff clamp
1 ea. backpressure valve
2 ea. connecting tubing with
fi
ttings for
fl
ow through assembly
1
Remove the instrument from the packing carton. Carefully inspect all items to ensure that no visible damage has occurred during
shipment. If the items received do not match the order, please immediately contact the local distributor or the Georg Fischer Signet
Customer Service department.
Dimensions
13.5 in.
7.34 in.
4.0 in.
2.0 in.
8.9 in.
Top View
Front View
Side View
Cuvette
Holder
Measuring
Cell
Safety
This manual contains basic instructions that must be followed
during the commissioning, operation, care and maintenance of
the instrument. The safety protection provided by this equipment
may be impaired if it is commissioned and/or used in a manner
not described in this manual. Consequently, all responsible
personnel must read this manual prior to working with this
instrument.
Disclaimer
Georg Fischer Signet LLC accepts no responsibility for damage
caused by the introduction of vapors,
fl
uids or other materials into
the instrument process stream which is not compatible with the
wetted materials. A list of the wetted materials can be found in the
speci
fi
cations on page 1 of this manual.
Material Safety Data Sheets (MSDS) are available online at
http://www.gfsignet.com/msds.htm.
It is the responsibility of the Distributor, Dealer, or Agent to
provide a current copy of the MSDS to the Consumers of Georg
Fischer Piping Systems products. The information contained
herein is presented in good faith and has been compiled from
sources believed to be reliable. It represents the best information
currently available to us. No warranty express or implied, or
merchantability,
fi
tness or otherwise is made and we assume no
liability resulting from its use. This information is offered for your
consideration and users should make their own investigation
and veri
fi
cation to determine the suitability of the information for
their particular purposes. In no event shall Georg Fischer Piping
Systems, the parent company or its subsidiaries be liable for any
claims, losses, or damages of any third party or for lost pro
fi
ts
or any special, indirect, incidental, consequential or exemplary
damages, howsoever arising, even if Georg Fischer Piping
Systems has been advised of the possibility of such damages.
This information relates to the material designated and may not
be valid for such material used in combination with any other
materials nor in any process.

3
Signet 4150 Turbidimeter
Installation and Commissioning
Mounting & Site Selection
The 4150 is designed to be wall mounted. All the necessary hardware is included.
• Mount the 4150 within 2-3 meters (6-10 ft) of the sampling point to ensure a
quick response time.
• For ease of service there should be about 20 cm (8 in.) free area above the
instrument for calibration and cuvette maintenance.
• Choose a location that is easily accessible for operation and service.
• The display should be positioned at eye level.
• The overall mounting dimensions of the instrument are shown on page 2.
• Four pan head screws and four wall anchors are provided to mount the wall
bracket.
Plumbing
• Use 4.75 mm (3/16 in.) ID, 8 mm (5/16 in.) OD
fl
exible tubing for the
water supply connections.
• Opaque tubing (not supplied) should be used if the tubing will be
exposed to sunlight, to prevent algae growth.
• The 4150 requires only 1 psi head pressure to operate.
• The
fl
ow through cuvette is rated for a
fl
ow of 100 mL/m to 1 L/m (0.026-
0.26 GPM).
• The integral pressure regulator is rated for a maximum pressure of 200
PSI.
It is factory adjusted. Do not tamper with the regulator.
•
Inlet water pressure should not exceed 50 PSI to avoid damage to
the tubing connection to the regulator.
• Fluid temperature must not exceed 50°C (122°F).
• The shutoff clamp is used to interrupt the
fl
ow during cuvette
maintenance.
• Route the sensor drain tubing to a suitable drain. Do not reintroduce the
drain sample to the process stream.
Signet Turbidimeter
ENTER
Sensor
Interconnect
Cable
Provide 8 in. clearance
for maintenance.
Water IN
from source
Measuring
Cell
Dessicant access
Water OUT
to Drain
Shutoff
Clamp
Pressure
Regulator
Backpressure
Valve
Drain Vent
DESSICANT COMPARTMENT
OPEN ONLY FOR MAINTENANCE
Adjust the Flow to Eliminate Bubbles
The cuvette must be free of air bubbles to provide accurate measurement. The 4150 provides two tools to make this adjustment.
Open the SHUTOFF CLAMP to allow water to
fl
ow through the cuvette.
1. If the
fl
ow is gravity-fed, remove the screw that is blocking the
DRAIN VENT
. This allows for atmospheric equalization and helps to
eliminate bubbles. The vent may leak for a few seconds, until the
fl
ow is well established.
2. Adjust the
BACKPRESSURE VALVE
to prevent air from coming out of solution, which may be observed as tiny air bubbles in the
cuvette:
• Remove the measuring cuvette from the measuring cell and place it in the cuvette holder so it is visible while making these
adjustments.
• If bubbles are visible inside the cuvette, turn the BACKPRESSURE VALVE until the bubbles disappear.
Backpressure
Valve
Shutoff
Clamp
Backpressure
Valve
Drain vent
To Drain
DESSICANT COMPARTMENT
OPEN ONLY FOR MAINTENANCE
Pressure
Regulator
The Inlet pressure
regulator is factory
set. Do not adjust!
Contact the factory
if inlet pressure
will exceed 50 PSI!
A modifi ed tubing
connection may be
required.

4
Signet 4150 Turbidimeter
Electrical Connections
All of the electrical connections to the 4150 are made inside the
power supply, located to the right of the display.
The connections are labeled within the terminal box and are self-
descriptive.
Follow all local and government recommendations and methods
for installation of electrical connections to and between the
instrument and other peripheral devices.
An external grounding terminal is provided for use in the most
extreme electrical noise environments. It is not required for most
installations.
This instrument requires AC voltages that can injure or kill.
Wiring should be done by qualifi ed personnel only.
WARNING
Normally Closed
Normally Open
Common
Relay
Coil
4150 Internal Power
V+
V-
External
Power
Supply
Normal Condition
Normally Closed
Normally Open
Common
4150 Internal Power
V+
V-
External
Power
Supply
Alarm Condition
or Power Failure
Relay
Coil
NC
COM
NO
NC
COM
NO
ALARM2 ALARM1
4-20 mA
RS-485
+
-
A
B
Removable
Terminals
AC Cable
Restraint
G
L1 L2
115/230 VAC
Ground
90-250 VAC
47-63 Hz
}
Power
• Install a circuit breaker in the AC line before the 4150 power
connection to allow for service.
• The 4150 is not supplied with a power cord.
• The power cable bulkhead will accept cable diameters from
5.8 mm (.230 in.) up to 10 mm (.395 in.).
• All terminals are designed to accept wires in the range of 14-
28 AWG.
• All wires should be stripped to a length of 6 mm (¼ in.).
• A strain relief strap is provided to reduce tension on the AC
power terminals.
RS-485
• The RS-485 half-duplex (2-wire) digital interface operates
with differential levels that are not susceptible to electrical
interferences.
• The last device on each bus may require terminating with a
120-ohm resistor to eliminate signal re
fl
ection on the line.
• Do not run RS-485 cables in the same conduit as power.
Relays
Both Alarm relays are con
fi
gured for fail-safe operation.
The normal condition is with power applied to the 4150 and in a non-alarm condition.
• The relays are rated for 2 A maximum.
• If power is removed from the 4150, the relays will be in an alarm state.
4-20 mA
• The active 4-20 mA output is driven by a 15 VDC power
source and can drive external loads up to 600 ohms.
• Do not run 4-20 mA cables in the same conduit as power.
Attach a wire to the small spade lug and connect the housing to a
local Earth ground if necessary.

5
Signet 4150 Turbidimeter
The Display
All of the elements on the LCD are identi
fi
ed here:
The Keypad
4 keys are used to set up, calibrate and operate the 4150.
Signet Turbidimeter
Turbidity Measurement
Security Indicator
Offset Indicator
Alarm Indicators
Drying Period
Calibrate Menu
Options Menu
Units display
Error Messages
ENTER
ENTER Key
Press to access menus
Press to save changes
UP, DOWN keys
Scroll through Menu options
RIGHT key
Select item or character to edit
During normal operation, the instrument will have the Units selection displayed on the lower row of the
display and the measured reading on the upper row of the display.
The instrument is equipped with a security access code to protect the instrument settings from
inadvertent modi
fi
cation.
If the CODE feature is enabled in the OPTIONS menu, the KEY icon is displayed.
If OFFSET is displayed, the 4150 output has been adjusted to match an external reference
measurement.
The ALM1 and ALM2 icons are displayed if the 4150 measurement has exceeded a HIGH or LOW
alarm setpoint.
DRY indicates that the 4150 is in a drying period, following the replacement of the cuvette. The internal
fan will circulate air to clear condensation from the cuvette.
NOTE: DRY is not an alarm condition. During a DRY period the ultrasonic cleaning system is disabled,
but the instrument is still operating.
CAL is displayed when the 4150 is being calibrated.
• The alarm relays are held in their NORMAL condition when CAL is displayed.
• The 4150 will return to normal operation if no keys are pressed in the CAL menu for 6 minutes.
OPTIONS is displayed when the 4150 is being con
fi
gured.
• The alarm relays are held in their NORMAL condition when OPTIONS is displayed.
• The 4150 will return to normal operation if no keys are pressed in the OPTIONS menu for 10
minutes.
Display Icons and Functions

6
Signet 4150 Turbidimeter
Security Access Feature
If CODE is enabled in the OPTIONS menu, the Access code (
▲
-
▲
-
▲
-
▼
) must be entered to gain access to CAL or OPTIONS menus.
• Press and hold the
►
key for 2 seconds to access the CALIBRATE menu.
• Press and hold the
►
key for 5 seconds to access the OPTIONS menu.
Signet Turbidimeter
ENTER
5s
ENTER
ENTER
ENTER
ENTER
Signet Turbidimeter
ENTER
2s
ENTER
ENTER
ENTER
ENTER
100 NTU Calibration for
4150-3, 4150-4 Only
1. Press the
▲
key
1. Press the
▲
key
2. Press the
▲
key
2. Press the
▲
key
3. Press the
▲
key
3. Press the
▲
key
4. Press the
▼
key
4. Press the
▼
key
5. Press the
▲
and
▼
keys to select the NTU standard value
needed.
Alarm relay contacts are held at the last valid condition while the
instrument is in the CALIBRATE or in the OPTIONS menu.
While in the CALIBRATE menu, the instrument has a time-out
feature that automatically returns the system to normal operation
if no keys are pressed for 6 minutes.
CALIBRATE
The 4150 is calibrated and tested prior to leaving the factory, and
is ready to use directly out of the box.
The EPA recommends that on-line turbidity systems be calibrated
at least once every three months if they are used for EPA
reporting.
The 4150 is designed to recognize the speci
fi
c NTU values of
certifed calibration standards to make periodic recalibration very
safe, quick and simple. The CALIBRATE menu is dedicated to
this method of calibration.
The OFFSET function found in the OPTIONS menu allows a
single-point alignment with an external measurement device.
OFFSET is not a substitute for calibration, but it may be useful if
standard solutions are not readily available.
5. Press the
▲
and
▼
keys to select the OPTIONS function that
will be modi
fi
ed.
While in the OPTIONS menu, the instrument has a time-out
feature that automatically returns the system to normal operation
if no keys are pressed for 10 minutes.
Access to CALIBRATE Menu
Access to OPTIONS Menu
Output Options:
Select the 4-20 mA output or the RS485
Digital output.
Extended Options:
Display many single-set options like
brightness and decimal location.
(See OPTIONS: EXTENDED, pg 11)
Code option:
Turn the Access Code ON or OFF.
Offset option:
Turn the OFFSET option ON or OFF.
Alarm 1 Option:
Turn on the 1st ALARM RELAY.
Alarm 2 Option:
Turn on the 2nd ALARM RELAY.
ALM RELAY
is now LOCKED
ALM RELAY
is now LOCKED

7
Signet 4150 Turbidimeter
Calibration Procedure
1.
Access the Calibrate menu by pressing the ENTER key for 2 seconds.
2.
Enter the access security code if necessary. (See pg. 6)
CAL will be illuminated on the display.
The upper display will show the measured NTU value.
The lower display will alternate the value of the
fi
rst NTU standard and
3.
Remove the measuring cuvette and place it in the cuvette holder.
If the Signet 4150 will be used over the entire range, a 3-point calibration is required. Calibration standard kits include three cuvettes
and three different turbidity solutions.
• For 4150-3 (range 0-100 NTU): P/N 3822-4001 (code 159 001 585) calibration kit, turbidity, 100, 10 & 0.02 NTU
• For 4150-1 and -5 (range 0-1000 NTU): P/N 3822-4003 (code 159 001 586) calibration kit, turbidity, 1000, 10 & 0.02 NTU
• A Formazin stock solution kit is also available (P/N 3822-4002). Formazin is very unstable, so it is important to ensure that a
fresh stock suspension of Formazin is used to achieve the accuracy quoted for the instrument. The primary calibration standards
are much more stable than Formazin and have a shelf life of 12 months.
• If the application is limited to measurements below 10 NTU, such as potable water, a 2-point calibration may be performed using
only a 10 NTU and a 0.02 NTU standard.
• New calibration standard cuvettes should be indexed to the speci
fi
c instrument before being used the
fi
rst time. See pg. 14.
IMPORTANT!
Calibration does NOT remove OFFSET values.
ALWAYS turn the OFFSET function OFF (Options menu) before performing a full calibration.
Calibration Standards
Calibration Tips
• Keep the measurement cell covered as much as possible during the calibration period.
• Replace the cuvette immediately after the calibration to prevent accelerated saturation of the desiccant.
• During calibration, the fan is turned off to extend the life of the desiccant.
• The fan will be turned on during calibration countdowns and after returning to the AUTO mode or after
fi
ve minutes, which ever
comes
fi
rst.
10 NTU
10 NTU
Signet Turbidimeter
ENTER
Signet Turbidimeter
ENTER
CAUTION!
Do not touch the glass surface of the cuvette!
Substances on the surface of the glass
will cause errors in the measurement.
Do not remove the glass cuvette from the cap while
holding the assembly over the measuring cell.
Do not allow any debris to fall into the measuring cell.
Do not leave the measuring cell open longer than
necessary. Extended exposure to the atmosphere may
shorten the effective life of the desiccant.

8
Signet 4150 Turbidimeter
Calibration Error
If the 4150 displays Error after calibration, the calibration standards were out of calibration range, or the standard did not match the
NTU value being requested by the 4150.
The instrument cannot be used until the error is resolved.
1. Check the standards and recalibrate:
Press and hold the ENTER key for 2 seconds and start the calibration sequence again.
2. Restore the factory calibration:
• Press and hold the
▲
key and the
►
key for about 2 seconds.
Signet Turbidimeter
ENTER
Signet Turbidimeter
ENTER
Signet Turbidimeter
ENTER
Signet Turbidimeter
ENTER
5.
Insert the 10 NTU Standard cuvette.
• Press
the
►
key. The 4150 will begin the calibration process. The upper display will count down the progress.
When the process is complete, the upper display shows the new NTU value, while the lower display alternates the value of the NTU
standard and
6.
Insert the 0.02 NTU Standard cuvette.
• Press
the
►
key. The 4150 will begin the calibration process. The upper display will count down the progress.
When the process is complete, the upper display shows the new NTU value, while the lower display alternates the value of the NTU
standard and
• Press
the
▼
key. The lower display will show the next NTU Standard value and
When calibration is complete, press the
▲
and
▼
keys
together to exit the CAL menu and return to normal operation.
Signet Turbidimeter
ENTER
Signet Turbidimeter
ENTER
4.
Insert the Standard cuvette requested by the 4150.
The
fi
rst NTU standard requested will be either 1000 or 100, depending on the range of the 4150.
If the application will be limited to low Turbidity values (less than 10 NTU), press the
▼
key to go to the 10 NTU calibration.
• Press
the
►
key. The 4150 will begin the calibration process. The upper display will count down the progress.
When the process is complete, the upper display shows the new NTU value, while the lower display alternates the value of the NTU
standard and
• Press
the
▼
key. The lower display will show the next NTU Standard value and
IMPORTANT!
This action will reset all of the
CALIBRATE
and
OPTION
menus back to factory settings.

9
Signet 4150 Turbidimeter
Instrument Offset
The OFFSET function allows the 4150 to be calibrated to match a process grab sample. This procedure is not recommended in lieu of
regular instrument calibration. This function is only useful at turbidity levels in the immediate vicinity of the grab sample and not in the
full range of the instrument. The OFFSET icon is illuminated whenever an offset is applied.
The maximum offset is ± 1.00 NTU. If the 4150 varies from the sample by more than 1 NTU a full calibration is required.
IMPORTANT!
Offset values will remain in the memory even after a complete calibration.
ALWAYS turn the OFFSET function OFF (Options menu) before performing a full calibration.
1. Insert a cuvette
fi
lled with the sample water and record the turbidity reported by the 4150.
2. Measure the turbidity of the sample using a laboratory turbidimeter.
3. Compare the turbidity reported by the 4150 to that obtained in the laboratory. Subtract the Lab value from the 4150 value.
8. If the OFFSET value is a POSITIVE number, press the
▲
key to scroll to a
positive offset value.
Press the
▲
and
▼
keys simultaneously to exit the OPTIONS menu and return to normal operation.
Example:
Laboratory sample measures 4.20 NTU, while the 4150 reads 4.50 NTU, or 0.3 NTU high. The OFFSET needs to be set to -0.3
4. Press and hold the ENTER key until OPTIONS is illuminated on the display.
5. Push the
▼
key until OFST is displayed on the lower row.
6. If the upper display says ON, go to step 7.
If the upper display says OFF:
• Press
the
►
key and then
▼
to turn the OFFSET function ON.
• Press the ENTER key to save the change.
• Press
the
▼
key to display the OFFSET value in the upper display.
7. Press the
►
key. The upper display will begin blinking.
If the OFFSET value is a NEGATIVE number, press the
▼
key to scroll to a
negative offset value.
9. Press the ENTER key to save the changes.
Scroll UP for positive
Offset.
Scroll DOWN for
negative Offset.

10
Signet 4150 Turbidimeter
Options menu
OPTIONS: Output (O/P)
1. The lower display should show O/P. If it does not, Push the
▼
key until the lower display shows O/P.
2. Press the
►
key. The upper display will begin blinking.
3. Press the
▲
or
▼
keys to scroll to the 4-20 mA output or the
RS485 Output.
4. Press the ENTER key to save the selection.
5. See instructions for 4-20 mA settings below.
6. See instructions for configuring the RS-485 port below.
Setting the 4-20 mA Output
1. Press the
▼
key. The lower display shows LOLM (Low Limit).
2. Press the
►
key. The upper display will begin blinking.
3. Press the
▲
and
▼
keys to scroll to the NTU value at 4 mA.
4. Press the ENTER key to save the setting.
5. Press the
▼
key. The lower display shows UPLM (Upper
Limit).
6. Press the
▲
and
▼
keys to scroll to the NTU value at 20 mA.
7. Press the ENTER key to save the setting.
Press the
▲
and
▼
keys simultaneously to exit the OPTIONS
menu and return to normal operation.
Confi guring the RS–485 Port Output
1. Press the
▼
key. The lower display shows BAUD.
2. Press the
►
key. The upper display will begin blinking.
3. Press the
▲
and
▼
keys to scroll to the baud rate required
(1200, 2400, 4800, 9600, or 19200)
4. Press the ENTER key to save the setting.
5. Press the
▼
key. The lower display shows ADDR (Address).
6. Press the
►
key. The upper display will begin blinking.
7. Press the
▲
and
▼
keys to scroll to the correct address.
Address options are from 1 to 255.
Press the ENTER key to save the setting.
8. Press the
▼
key. The lower display shows MBUS.
9. Press the
►
key. The upper display will begin blinking.
10. Press the
▲
and
▼
keys to select ASCII or RTU.
Press the ENTER key to save the setting.
Press the
▲
and
▼
keys simultaneously to exit the OPTIONS
menu and return to normal operation.
The OPTIONS menu contains settings that are generally set once
then rarely changed. The factory setting for all the items in the
OPTIONS menu is OFF. When an option is turned ON, settings
related to that option will appear in the menu.
Signet Turbidimeter
ENTER
5s
Output Options:
Select the 4-20 mA output or
the RS485 Digital output.
Extended Options:
Enable access to performance and
setup options like brightness and
decimal location.
(See OPTIONS: EXTENDED, pg 11)
Code option:
Turn the Access Code ON or OFF.
Offset option:
Turn the OFFSET option ON or OFF.
Alarm 1 Option:
Turn ALARM RELAY 1 ON or OFF.
Alarm 2 Option:
Turn ALARM RELAY 2 ON or OFF.
ENTER
ENTER
Press and hold the ENTER key until
OPTIONS is illuminated on the display.
Enter the ACCESS CODE if the key is
displayed.
Section 7.2
Section 7.3

11
Signet 4150 Turbidimeter
OPTIONS: Extended: Response Time
The response time determines how quickly the 4150 responds to changes in the NTU measurement.
1 = approx. 5 seconds, 100 = approx. 500 s.
Select a high value to avoid reading air and other anomolies.
Select a low value to react to rapid changes in the measurement.
Set the response time using the
▲
and
▼
keys. Press the ENTER key to save the new setting.
OPTIONS: Extended: Display Resolution
The 4150 can display up to four decimal places. The factory setting is 0.01. Set the resolution by
pressing the
▲
or
▼
keys. Press ENTER key to save the selection.
OPTIONS: Extended: LCD Backlight Brightness
The LCD backlight brightness can be adjusted. Ten levels are available. The default brightness is 8.
Set the brightness by pressing the
▲
or
▼
keys. Press ENTER key to save the selection.
OPTIONS: Extended: Units
All instruments are shipped from the factory set in NTU mode. The 4150 can also display in FNU
(Formazin Nephelometric Units). Use the
▲
and
▼
keys to change to FNU.
Press ENTER key to save the selection.
OPTIONS: Extended
Press the
▼
key. The lower display shows EXTD (Extended menu)
OPTIONS: Extended: RS485 Parameters
These menus will only appear if the RS485 is selected as the OUTPUT option. Factory settings are:
8 Bits
No (nOnE) Parity
1 Stop Bit. Make selections using the
▲
and
▼
keys.
Press the ENTER key to save the selection.
OPTIONS: Extended: Ultrasonic Cleaning (3-4150-3 and 3-4150-5 models only)
The default mode is On. Use the
▲
and
▼
keys to turn OFF.
Press the ENTER key to save the selection.
OPTIONS: Extended: Desiccant Alarm
Turn ON to activate the alarms and send the 4-20 mA to 2 mA when the humidity detector indicates
that the internal environment is close to the point where humidity could cause condensation.
Press the ENTER key to save the selection.
The EXTENDED menu contains many single-set options like brightness and decimal location.
The EXTENDED option will always revert to OFF when you exit the menu.

12
Signet 4150 Turbidimeter
The 4150 has two relays that can be programmed to serve as High or Low alarms. The relays are factory set to OFF.
When activated, each relay can be programmed with a Setpoint (S/P), a Delay ON time and a Delay OFF time.
Signet Turbidimeter
ENTER
ENTER
ENTER
ENTER
ENTER
OPTIONS: Alarm Relays
1. Press the
▼
key to scroll to the ALM1 display.
3. Press the
▲
and
▼
keys to select Hi or Lo operating mode for this relay.
Press the ENTER key to save the setting.
4. Press the
▼
key. The lower display shows S/P (Set Point).
The ALM1 or ALM2 icons will be displayed to indicate which relay is being set.
Press
the
►
key. The upper display begins blinking.
Press
the
▲
and
▼
keys to scroll to the NTU value where the Alarm will be activated.
Press the ENTER key to save the setting.
Press
the
▼
key to scroll to the next menu item.
5. Press the
▼
key. The lower display shows DLY
▲
(Delay ON time).
Press
the
►
key. The upper display begins blinking.
Press
the
▲
and
▼
keys to scroll to the time (from 1 second to 100 seconds) before
the Alarm relay will be activated.
Press the ENTER key to save the setting.
Press
the
▼
key to scroll to the next menu item.
6. Press the
▼
key. The lower display shows DLY
▼
(Delay OFF time).
Press
the
►
key. The upper display begins blinking.
Press
the
▲
and
▼
keys to scroll to the time (from 1 second to 30 seconds) before the
Alarm relay will be deactivated.
Press the ENTER key to save the setting.
Press the
▲
and
▼
keys simultaneously to exit the
OPTIONS menu and return to normal operation.
Press the
▼
key again to go to ALM2 display.
Press the
►
key to begin programming ALM2. The upper display
begins blinking. Repeat steps 3 through 6.
2. Press the
►
key to begin programming Alarm #1. The upper
display begins blinking.

13
Signet 4150 Turbidimeter
Vapor Purge System
If the air inside the 4150 is too humid it will cloud the optical glass cuvette surface and will interfere with the transmission of light. A
continuous vapor purge system in the 4150 keeps the inside of the instrument dry.
• The air inside the unit is dried by a replaceable desiccant pouch (order number 3-4150.380) located under the measuring cell.
• System heat is used to warm the air.
• A fan inside the instrument continuously circulates heated dry air around the measuring cell and the
fl
ow-through cuvette.
• A humidity detector in the 4150 continuously monitors the desiccant condition.
When the internal
environment approaches the point where condensation may occur, the instrument will display
DESC as a warning that the desiccant pouch needs to be replaced.
• The DESC warning does not interrupt the operation of the 4150, but the measurement is not
reliable until the condensation is cleared from the glass cuvette.
• If DESC ALARM is turned on (see OPTIONS: EXTENDED on pg 11), both relays will go into alarm
condition and the 4-20 mA output will be forced to 2 mA.
Desiccant Pouch
3-4150.380
DESSICANT COMPARTMENT
OPEN ONLY FOR MAINTENANCE
Cleaning the Flow Through Cuvette
All glass cuvettes must be clean and free of marks or scratches.
• Clean the interior and exterior with a detergent solution and then rinse several
times with distilled or deionized water.
To replace a cuvette:
• Shut off the
fl
ow using the shutoff clamp.
• Unscrew the old cuvette and replace with a fresh clean one.
• Do not touch the glass surface of the
cuvette. Fingerprints can compromise the
accuracy of the measurement.
Replacing Desiccant
• To install or remove the desiccant pouch, open the round port
on the side of the 4150.
• Open the desiccant bag and place it inside the instrument.
• Close the access door quickly to minimize exposing the
desiccant to the atmosphere.
Operating Tip
• To speed up recovery after a DESC alarm, disconnect the
sensor interconnect cable (Connector on the right side of the
power supply) for 2 seconds and then reconnect it.
Signet Turbidimeter
ENTER
Measuring Cell
Sensor Interconnect cable
CAUTION
Move the cuvette away from
the measuring cell opening to
prevent accidental spills into the
instrument.

14
Signet 4150 Turbidimeter
Ultrasonic Cleaning
• The 3-4150-3, 3-4150-4 and 3-4150-5 feature a special
fl
ow-through cuvette with an ultrasonic piezo attached to the
base. Spring contacts inside the cuvette housing send a high
frequency signal to the piezo transducer. The vibration helps
prevent scaling and other suspended solids in the process
water from adhering to the inside surface of the optical glass.
• The ultrasonic system is not intended to clean dirty cuvettes,
or to replace manual cleaning entirely, but it will dramatically
increase the time between cleaning.
Flow-through Cuvette with
Ultrasonic Transducer
(4150-0004)
Ultrasonic Contact Springs
Ultrasonic cleaning feature
in 3-4150-3, 3-4150-4 and
3-4150-5 only.
• The 4150 will show CLN on the lower display if a problem is
detected with the cuvette:
• Incorrect cuvette installed.
• No contact between cuvette piezo and springs.
• CLN is an alarm condition. Any active relays will be set to alarm state and the 4-20 mA will be locked to 2 mA.
• After installing a cuvette, there will be a 30 minute period 4150 will show DRY on the lower display. During this time, the
ultrasonic circuit will not operate to allow the Vapor Purge system to remove all moisture from the ultrasonic transducer.
• The Vapor Purge system will NOT remove large droplets of water, only residual moisture. The DRY message is normal and is
not considered an alarm condition; therefore no alarms will be implemented. If the cuvette is removed during this period no CLN
alarm is posted until the 30 minute DRY period times out.
Indexing Calibration Cuvettes
To achieve the greatest accuracy, and account for normal scratches and aberrations in cuvette glass when calibrating, calibration
cuvettes should be indexed using the indexing rings supplied with the Standard Kits.
The following steps allow repeatable indexing of calibration standards:
1. With the instrument in AUTO mode, remove the measuring cuvette and insert the standard cuvette.
2. Slowly rotate the cuvette inside the optical well, one complete revolution (360º).
While rotating the standard slowly, observe the measured turbidity and locate the position of the cuvette having the lowest reading.
3. With the calibration standard positioned at the location having the lowest turbidity reading, install the Indexing Ring over the cap on
the standard so that the pointer of the Indexing Ring faces directly forward.
When using the standards in future, always insert the standard so that the pointer of the indexing ring faces forward. Slowly rotate the
standard back and forth about 5° to
fi
nd the lowest point. The standard is now indexed and ready for use.
The external surface of the ultrasonic cuvette must be completely dry before it is inserted into the sensor. If there is
any visible moisture present on the cuvette or transducer, there is a great risk of damaging the sensor electronics and
the transducer.
Cuvette Indexing Ring

15
Signet 4150 Turbidimeter
Troubleshooting
Signet 4150 Fault Detection
The Signet 4150 performs continuous diagnostic monitoring. There are three levels of fault detection: warnings, errors and failures.
Warning
A warning is simply a screen indication of a problem. The measurement is not interrupted and no alarms are activated.
• When the desiccant becomes saturated, a screen warning of
DESC
will appear.
Error
An error indicates a failure or a problem that usually can be corrected. These errors include:
• 4-20 mA loop open (
MA
)
• Bad calibration (
CAL
)
• Desiccant alarm activated and replacement required (
DESC
)
• Ultrasonic transducer is not making contact or the
fl
ow through cuvette has been removed (
CLN
)
• Lamp out (
LAMP
)
The source lamps in the Signet 4150 are designed for long life. The IR lamp is rated for 10 years and the white light version is rated
for 7 years.
Replacing the lamp involves signi
fi
cant disassembly and handling delicate components.
We recommend returning the unit to the factory for this service. If
fi
eld replacement is required, contact the factory for assistance.
If any of these conditions occurs, both relays will be set to the alarm state and the 4-20 mA output will be held at 2 mA.
System FAIL Message
A failure is a system fault. This is NOT a problem that the operator can correct, and the unit must be returned to the factory for service.
If a failure occurs, the instrument will not function properly and will display the word
FAIL
on the lower row. Both alarm relays will be
activated and the 4-20 mA output will be held at 2 mA (if 4-20 mA is selected).
Troubleshooting
Symptom
Possible Cause
Solution
Lower display shows MA
4-20 mA loop open
Check Loop wiring
Lower display shows DESC
Desiccant pouch saturated
Change desiccant pouch
Lower display shows LAMP
Lamp failed
Contact factory for assistance
Lower display shows FAIL
Major system fault
Return to factory for service
Readings are higher than expected
Bubbles in solution
Condensate or leaky cuvette
Flow through cuvette dirty
Instrument out of calibration
Ensure that the drain vent is open and is
not obstructed.
Apply backpressure.
Check
fl
ow through cuvette for condensate
or leaks.
Clean cuvette.
Recalibrate
Readings are erratic
(1) Bubbles in solution
(2) Debris in
fl
ow through
(1) See above
(2) Clean debris from cuvette
Readings are lower than expected
Instrument out of calibration
Recalibrate.
Upper display
fl
ashes
Sample Over-Range
Check sample. Sample may be too high to
read.

Signet Part Number
Code
Description
3-4150-1
159 001 596
Turbidimeter, White Light, 0 to 1000 NTU/FNU
3-4150-2
159 001 597
Turbidimeter, Infrared, 0 to 1000 NTU/FNU
3-4150-3
159 001 598
Turbidimeter, White Light, 0 to 100 NTU/FNU With AutoClean
3-4150-4
159 001 599
Turbidimeter, Infrared, 0 to 100 NTU/FNU With AutoClean
3-4150-5
159 001 600
Turbidimeter, White Light, 0 to 1000 NTU/FNU With AutoClean
3-4150-6
159 001 601
Turbidimeter, Infrared, 0 to 1000 NTU/FNU With AutoClean
3822-4001
159 001 585
*Calibration Kit, Turbidity, 100, 10 & 0.02 NTU/FNU
3822-4003
159 001 586
*Calibration Kit, Turbidity, 1000, 10 & 0.02 NTU/FNU
3-4150.380
159 001 588
Replacement Desiccant
3-4150.381
159 001 613
Replacement Desiccant Cap with Gasket
4150-0007
159 001 602
Replacement cuvette set (3 glass cuvettes)
4150-0004
159 001 589
Replacement cuvette with ultrasonic transducer
3822-4002
159 001 591
*Formazin Stock Kit
3822-4000
159 001 592
*Formazin Stock Solution, 4000 NTU/FNU, 500 ml
4150-0001
159 001 593
Pressure Regulator
4150-0003
159 001 587
Stilling/Bubble Chamber
4150-0005
159 001 595
Tubing Kit:
shutoff clamp
backpressure valve
2 lengths connecting tubing with
fi
ttings for
fl
ow through assembly
drain vent
Georg Fischer Signet LLC, 3401 Aerojet Avenue, El Monte, CA 91731-2882 U.S.A. • Tel. (626) 571-2770 • Fax (626) 573-2057
For Worldwide Sales and Service, visit our website: www.gfsignet.com • Or call (in the U.S.): (800) 854-4090
GF Piping Systems
3-4150.090 Rev F 02/09 English
© Georg Fischer Signet LLC 2008
Printed in U.S.A. on recycled paper
* Material Safety Data Sheets (MSDS) are available online at http://www.gfsignet.com/msds.htm.
Ordering Information