Full Text Searchable PDF User Manual
Signet 2552 Magmeter
*3-2552.090*
3-2552.090
Rev. C 04/07
English
SAFETY INSTRUCTIONS
1. Depressurize and vent systems without Hot-tap valve prior to installation or removal.
2. Confi rm chemical compatibility before use.
3. Do not exceed maximum temperature/pressure specifi cations.
4. Wear safety goggles or face shield during installation/service.
5. Do not disassemble or alter product construction.
6. Disconnect power before attempting any service or wiring.
Wetted
Materials:
•
316L Stainless Steel body and electrodes
• PVDF
Insulator
•
O-rings:
FPM standard, EPDM, Kalrez® optional
•
Cable: 4-cond + shield, PVC jacket (Fixed cable models)
•
Watertight rubber cable assembly w/NEMA 6P connector
(Submersible
cable
models)
Power Requirements
•
4 to 20 mA: 24 VDC nominal, 22.1 mA maximum
(21.6 VDC min. to 26.4 max.)
400 mV p-p maximum ripple voltage
•
Frequency: 5 to 24 VDC nominal, 15 mA maximum
(5 VDC min. to 26.4 VDC max.)
• Digital
(S
3
L): 5 VDC nominal, 15 mA maximum
(5 VDC min. to 6.5 VDC max.)
•
Reverse polarity and short circuit protected
Performance
•
Pipe size range:
2 in. to 48 in.
•
Minimum Flow Range
0.05 m/s (0.15 ft/s)
Maximum Flow range: 10 m/s (33 ft/s)
•
Linearity:
±1% reading + 0.1% of max. range
•
Repeatability
±0.5% of reading @ 25°C
•
Accuracy:
±2% of measured value (in
reference conditions where the fl uid is water at ambient
temperature, the appropriate upstream and downstream
distances are observed, the sensor is inserted at the correct
depth and there is a fully developed fl ow profi le which is in
compliance with ISO 7145-1982 (BS 1042 section 2.2))
• Minimum
Conductivity:
20
µS/cm
Output Specifi cations
Current output (4 to 20 mA)
• Programmable
and
reversible
•
Loop Accuracy:
32 µA max. error
(@ 25°C @ 24 VDC)
•
Temp. drift:
±1 µA per °C max.
•
Power supply rejection: ±1 µA per V
•
Isolation: Low voltage <48 VAC/DC
from electrodes and auxiliary power
•
Maximum cable:
300 m (1000 ft.)
• Max.
Loop
Resistance:
300
Ω
• Error
condition:
22.1
mA
Frequency output:
•
Compatible with Signet 5075, 5500, 5600, 8550 and 8900
•
Max. Pull-up Voltage:
30 VDC
•
Short Circuit Protected:
≤
30 V @ 0
Ω
pull-up for one hour
•
Reverse Polarity Protected to -40 V for 1 hour
•
Overvoltage Protected to +40 V for 1 hour
•
Minimum Current Sink: 50 mA
•
Maximum cable:
300 m (1000 ft.)
Digital (S
3
L) Output:
• Compatible
with
Signet
8900
•
Serial ASCII, TTL level 9600 bps
•
Maximum cable:
Application dependent
(See
8900
manual)
Tests, Approvals & Standards
• CE
•
EN 61326 Emissions and Immunity for Control Equipment
Immunity: EN
61000-6-1
Emissions:
EN
55011
class
B
Environmental
•
NEMA 4 / IP65 (Fixed cable models only)
•
NEMA 6P / IP68 (Submersible cable models only)
•
Storage Temperature:
-15°C to 70°C (5°F to 158°F)
(non-icing
conditions)
•
Operating Temperature (non-icing conditions)
Ambient:
-15°C to 70°C (5°F to 158°F)
Media:
-15°C to 85°C (5°F to 185°F)
•
Max. operating pressure:20.6 bar @ 25°C (300 psi @ 77°F)
Specifi cations
10
100
158
185
212
-10
41
20
-20
30 40 50 60 70 80 90
59 71
°F
°C
5
0
0
0.9
150
175
300
200
225
50
25
2.6
75
100
125
23
250
275
95 113 131
20.6
11.2
7.8
9.5
16.4
bar
psi
Safe to operate Hot-tap
Safe Media Pressure
and
Temperature Range
14.7
18.1
12.9
4.3
6.0
19.8
2
2552 Magmeter
Selecting a Location
•
The 2552 requires a fully developed turbulent fl ow profi le for
accurate measurement.
•
If the piping system harbors air pockets or bubbles, locate
the sensor so the air pockets will not contact the electrodes.
•
New magmeters should be allowed to soak in a full pipe for
24 hours before operation. This is especially important if the
conductivity of the process liquid is less than 100 μS.
•
2552 Magmeters equipped with the submersible cable
are rated NEMA 6P (IP68). These units can withstand
submersion to depths no greater than 2 m (6 ft.) for
prolonged periods.
•
2552 Magmeters with fi xed cables are rated NEMA 4 / IP65.
They are NOT suitable for submersion.
Select a location with suffi cient distance of straight pipe
immediately upstream of the sensor.
Locating the sensor in a trap or where the fl ow is upward helps to
protect the sensor from exposure to air bubbles when the system
is in operation.
NOTE: The system should be designed to keep the sensor wet at
all times.
These confi gurations are not recommended because it is diffi cult
to keep the pipe full.
In a gravity-fl ow system, the tank must be designed so the level
does not drop below the outlet.
This causes the pipe to draw air in from the tank.
If air bubbles pass across the Magmeter electrodes, the output
will become erratic.
15 x I.D.
5 x I.D.
Reducer
+GF+
10 x I.D.
5 x I.D.
Inlet
Outlet
Flange
+GF+
50 x I.D.
5 x I.D.
Valve/Pump
+GF+
40 x I.D.
5 x I.D.
2 x 90° Elbow
3 dimensions
+GF+
25 x I.D.
5 x I.D.
2 x 90° Elbow
+GF+
20 x I.D.
5 x I.D.
90° Elbow
+GF+
+
GF
+
+G
F+
+GF+
O.K.
O.K.
O.K.
+45°
-45°
Mounting the sensor upright is OK only where the pipe is full and
no air pockets are present at the top of the pipe.
Mount at a maximum of 45° when air bubbles are present.
Do not mount on the bottom of the pipe if sediments are present.
Dimensions
25.4 mm
1.0 in.
41 mm
1.6 in.
2552-2 models
289 mm
11.38 in.
2552-1 models
238 mm
9.38 in.
2552-2 models
257 mm
10.1 in.
2552-1 models
206 mm
8.1 in.
2552-2 models
238 mm/9.38 in.
2552-1 models
187 mm/7.38 in.
1¼ in. NPT
threads
131 mm
5.14 in.
32 mm
1.25 in.
76 mm
3.0 in.
Stroke length
+G
F+
+
GF
+
+GF+
3
2552 Magmeter
2.
Install the Magmeter into the pipe
•
Apply sealing tape or paste to the male threads of the sensor
nut and thread it securely into the pipe fi tting.
The sensor is marked to identify the downstream
alignment. The arrow MUST point DOWNSTREAM.
Wear gloves to grip the sensor. Hold the sensor
securely while threading the sensor nut into the fi tting. Do not
allow the magmeter cable to become twisted while turning
the nut.
1. Prepare
the
pipe:
•
Cut a 32 mm (1¼ in.) opening in the pipe.
•
Install a 1¼ inch outlet onto the pipe.
This fi tting must withstand pressures up to 20 bar (300 psi).
Pipe Top View
Align Magmeter with pipe ±1°
H
FLOW →
FLOW →
FLOW →
FLOW →
FLOW →
FLOW →
Set Screw
Hex Wrench
3.
Adjust the magmeter position and insertion depth
•
Find the H-dimension for your specifi c pipe size on pages 10-11.
•
Insert the brass rod through the alignment opening at the top of
the sensor. Adjust the height of the magmeter until:
•
The distance (H) from the OUTSIDE of the pipe to the bottom of
the alignment rod is equal to the H-dimension.
•
The alignment rod is parallel to the pipe ±1°.
Misalignment will cause inaccurate measurement.
•
A dry lubricant is applied to the threaded column at the factory.
If necessary, re-apply a suitable lubricant to the threaded column
to facilitate smooth operation.
4. Secure the Magmeter in position
•
Secure the fi tting by tightening the set screw on the side of the sensor assembly.
A set screw wrench is provided in the magmeter package.
•
Secure the height adjustment by installing the two pipe clamps.
• Spread the clamp apart to wrap it around the threaded stem.
• Place one clamp immediately above and one clamp immediately below the
magmeter adjustment hub.
• Squeeze the clamp together until it is fi rmly locked around the threads.
•
Not
supplied:
•
Female pipe fi tting (weld-on or saddle)
with 1¼ in. NPT or ISO 7/1-Rc 1¼ threads
• 32 mm (1¼ in.) diameter drill
• Pipe thread sealant suitable for application
• Pipe
wrench
Standard Magmeter Installation
The following items are required to properly install the Magmeter:
• Supplied
with
2552
Magmeter:
• 12-inch
Ruler
• Brass alignment rod
•
H-dimension value for your pipe (See pages 10-11)
• Hex
wrench
•
2 clamp rings
4
2552 Magmeter
•
Not
supplied:
•
Female pipe fi tting (weld-on or saddle)
with 1¼ in. NPT or ISO 7/1-Rc 1¼ threads
• 32 mm (1¼ in.) pipe nipple
• 32 mm (1¼ in.) ball valve
• 32 mm (1¼ in.) drill bit
• Pipe thread sealant suitable for application
• Pipe
wrench
2.
Install the Magmeter into the pipe
•
Apply sealing tape or paste to the male threads of the sensor nut and
thread it securely into the pipe fi tting.
The sensor is marked to identify the downstream alignment. The
arrow MUST point DOWNSTREAM.
Wear gloves to grip the sensor. Hold the sensor securely while
threading the sensor nut into the fi tting. Do not allow the magmeter
cable to become twisted while turning the nut.
1.
Prepare the pipe:
•
Install a 1¼ inch outlet onto the pipe.
This fi tting must withstand pressures up to 20 bar (300 psi).
•
Thread the 1¼ in. pipe nipple into the outlet. Use a suitable paste or sealing tape to provide a
leakproof connection.
•
Thread the 1¼ in. ball valve onto the pipe nipple.
Position the valve handle so it is parallel to the pipe. This will prevent the valve handle from
interfering with the adjustment and alignment of the magmeter.
•
Cut a 32 mm (1¼ in.) opening in the pipe.
Hot- tap drilling requires special tools and skills.
This task should only be performed by qualifi ed personnel.
3.
Adjust the magmeter position and insertion depth
•
Find the H-dimension for your specifi c pipe size on pages 10-11.
•
Insert the brass rod through the alignment opening at the top of the sensor. Adjust the height of
the magmeter until:
• The distance (H) from the OUTSIDE of the pipe to the bottom of the alignment rod is equal to
the H-dimension.
• The alignment rod is parallel to the pipe ±1°.
Misalignment will cause inaccurate measurement.
• Supplied
with
2552
Magmeter:
• 12-inch
Ruler
• Brass alignment rod
• Allen
wrench
• 2
clamps
• H-dimension value for your pipe (See pages 10-11)
Hot-tap Magmeter Installation
The following items are required to properly install the Magmeter through a Hot-tap valve:
FLOW →
FLOW →
FLOW →
FLOW →
FLOW →
H
FLOW →
Set Screw
Set Screw
Wrench
FLOW →
4. Secure the Magmeter in position
•
Secure the fi tting by tightening the set screw on the side of the sensor assembly. A set screw
wrench is provided in the magmeter package.
•
Secure the height adjustment by installing the two pipe clamps:
• Spread the clamp apart to wrap it around the threaded stem.
• Place one clamp immediately above and one clamp immediately below the magmeter
adjustment hub.
• Squeeze the clamp together until it is fi rmly locked around the threads.
5
2552 Magmeter
General Installation and Grounding Tips
Sensor conditioning
The Magmeter output signal may be unstable immediately after installation. Allowing the sensor to soak in a full pipe (or in any
container of water) for 24 hours will stabilize the performance.
•
Very low conductivity fl uids may require a longer conditioning period. (The Magmeter may not operate properly in fl uids where the
conductivity is less than 20 µS/cm.)
Grounding
The 2552 Magmeter is unaffected by moderate levels of
electrical noise, especially if installed in a properly grounded
metal piping system. However, in some applications it may
be necessary to ground portions of the system to eliminate
electrical interference. The grounding requirements will vary
with each installation.
One or more of the following steps may be applied if the 2552
Magmeter is affected by electrical noise:
Connect a wire (14 AWG/2.08 mm
2
recommended) from
the ground terminal screw on the outside of the sensor nut
directly to a local Earth ground.
Install fl uid grounding devices immediately upstream and
downstream of the Magmeter.
Connect the fl uid grounds to the Earth ground terminal on
the 2552.
Use fl anged grounding rings or metal electrodes on plastic
pipes, or metal clamps on metal pipes.
Fluid grounds must be in direct contact with the fl uid, and
as near to the Magmeter as possible.
Connect the SHIELD conductor to Earth ground at the
instrument.
Grounding rings on plastic pipe
(Installed between flanges)
(10 cm to 1.3 m)
(10 cm to 1.3 m)
4 in. to 50 in.
4 in. to 50 in.
FLOW →
→
Blue
Black
Brown
White
Shield
3.
Flow 6.25 GPM
Total 1234567.8>
ENTER
Signet Flow
Transmitter
1.
2.
2.
Bi-Directional Flow
The 2552 magmeter is designed to measure bi-directional fl ow.
• 4-20
mA
output
models:
May be scaled to span any fl ow range:
For example: "4 to 20 mA = -100 GPM to +100 GPM"
•
Frequency output models:
Reverse fl ow is processed same as forward fl ow.
• Digital
(S
3
L) output models
: Reverse fl ow results in 0 fl ow rate displayed on the
8900 Multi-parameter Controller.
•
The forward fl ow direction is indicated at the base of the sensor. The arrow must point
DOWNSTREAM.
FLOW →
FLOW→
Removal Instructions
REDUCE THE PROCESS TEMPERATURE TO LESS THAN 40°C (104°F)
•
Remove the plastic clamp from the top of the assembly.
•
Turn the sensor nut to the top of the threads to retract the sensor.
A light lubricant can be applied to the threads if required.
• Close
the
valve.
Install a LOCKOUT TAG on the closed valve to prevent accidents!
• Remove the magmeter from the top of the valve.
• Loosen the set screw from the sensor adapter fi tting.
• Use one pipe wrench to hold the valve in place while turning the sensor adapter with
a second wrench.
UNDER PRESSURE!
HOLD VALVE IN PLACE!
Turn magmeter adapter ONLY!
CLOSE VALVE
BEFORE REMOVING MAGMETER!
DANGER!
DO NOT
DO NOT
OPEN
OPEN
THIS VA
LVE
THIS VA
LVE
This lock/tag m
ay
only be r
emoved b
y:
Name __________
_
Dept. ________
____
Expecte
d date f
or
completion:
_________
6
2552 Magmeter
•
The 2552 outputs an open collector frequency signal
that can be connected to any powered Signet fl ow
meter. (Models 5075, 5500, 5600, 8550, 8900.)
•
DC power is provided to the 2552 Magmeter by
all Signet fl ow instruments. No additional power is
required.
•
If connecting the 2552 Magmeter to a fl ow instrument
from another manufacturer, 5 to 24 VDC power must
be provided to the 2552. A 10 K
Ω
pull up resistor
must also be connected between the +V (Black) and
the Freq. Out (Red) wires
Wiring: Frequency output (Compatible with all POWERED Signet Flow instruments.)
Wiring: S
3
L output (Compatible with 8900 Multi-Parameter Controller only)
Wiring the 3-2552 with Frequency or Digital (S
3
L) output
Connect AUX power on the 8550 to provide
power for the 2552 output signal.
3-8900.621C
I/O Module 3-8900.401-X
1
2
3
4
5
6
7
8
+5VDC (Black)
Freq. Input (Red)
GND (Shield)
+5VDC (Black)
Freq. Input 2 (Red)
S L (Red)
3
Frequency
Input
1
Frequency
Input 2
OR
S3L
Input
2
White
Blue
Brown
Black
8900 Multi-Parameter Controller
Shield
3-8900.621C
I/O Module 3-8900.401-X
1
2
3
4
5
6
7
8
9
10
11
12
13
14
+5VDC (Black)
Freq. Input (Red)
GND (Shield)
+5VDC (Black)
Freq. Input 2 (Red)
S L (Red)
GND (White/Shield)
+5VDC (Black)
S L (Red)
GND (White/Shield)
3
3
Analog Output 1
Analog Output 2
(if applicable)
(if applicable)
Frequency
Input
1
Frequency
Input 2
OR
S3L
Input
2
S3L
Input
1
+
-
+
-
White
Blue
Brown
Black
Shield
The following page outlines each step in the Magmeter Setup Tool software.
8550-1 Flow Transmitter
5-24 VDC
Sensor Ground
Frequency Out
10 KΩ
Install a pull-up resistor when
connecting the 2552 Magmeter
to other manufacturer's flowmeters.
White
Blue
Brown
Black
White
Blue
Brown
Black
9
8
7
Sensr IN
(RED)
Sensr V+
(BLACK)
Sensr Gnd
(SHIELD)
Non-Signet Instrument
Shield
Shield
•
The 2552 receives 5 VDC power from the 8900.
No additional power is required.
NOTE:
The maximum cable length from the 2552 to the 8900
depends on the 8900 confi guration. Refer to the
8900 manual for complete information.
Wiring the 2552-XX-12 Magmeter with 4-20 mA Loop Output
The 2552 Magmeter is a traditional 2-wire passive 4-20 mA loop
transmitter.
•
External loop power (24 VDC ±10%) is required. See
Ordering Information for power supplies.
The maximum loop resistance the Magmeter can
accomodate is 300 Ω.
The cable length from the Magmeter to the loop monitor
cannot exceed 300 m (1000 ft.)
•
All 2552 Magmeters are shipped from the factory with the
4-20 mA output scaled for 0 to 5 m/s (0 to 16.4 ft/s). If this
operating range is suitable, no adjustments are necessary.
The calibration charts in this manual list the 20 mA setpoint
for each pipe size. Use this information to program the 4-20
mA range of the loop device (PLC, Datalogger, recorder, etc.)
2552 Magmeter
4-20 mA Loop
monitor
(Maximum 300 Ω)
+
+
-
-
24 VDC ± 10%
Brown
X
Blue
X
White
Loop - (Ground)
Black
Loop + (24 VDC)
7
2552 Magmeter
Custom System Span and Setup
•
The 3-0232 Setup tool enables the user to confi gure the 2552 Magmeter to suit the application.
•
The Setup tool connects the 2552 to a computer by converting the serial data output into standard RS232 format.
•
The computer operating system must be Windows 98, 2000, 2000 Pro, XP, XP Pro ONLY.
•
The 3-0232 Setup tool is not compatible with any other operating system.
•
Managed and network systems may have security measures enabled that interfere with the installation of this program.
See the network administrator or IT staff if the program cannot be installed.
•
Collect the Equipment and information that will be required:
•
3-0232 Setup Tool (Includes one RS232 Converter and one CD-ROM with software)
•
24 VDC ISOLATED power source.
• Personal
computer
with:
Intel Pentium or Higher or AMD 1800 or Higher
Windows 98, 2000, 2000 Pro, XP, XP Pro operating system
CD ROM Reader capable of reading ISO 9660 Format
Free Disk Space Of 400 KB
•
DB9 serial-to-USB converter cable
(required only for computers that do not have a DB9 serial port available.)
•
Pipe data (id, K-factor from
•
Measurement Preferences (engineering units, timebase)
•
Install the software onto the computer:
1. Insert the CD-ROM into a computer that is running on Win98, Win2000, or Win XP.
2. Click the START button, then Run. Click the BROWSE button and navigate to the CD drive and select the Setup.exe fi le. Click
Open, then click OK.
3. If unable to install the program, contact the system administrator for assistance.
•
Connect the Magmeter to the computer:
1.
Remove the cover from the Magmeter.
2. Connect the 2552 output terminals 2 and 4 to the input terminals of the RS232 Interface.
3. Connect the isolated 24 VDC power source to the 2552, terminals 1 and 3.
4. Connect the DB9 serial output connector from the RS232 Interface to the computer.
Note: If the computer does not have an available DB9 serial port, use a serial-to-USB converter cable.
Signet recommends cable model USA-19HS by Keyspan. (www.keyspan.com)
CAUTION!
TURN 24 VDC POWER
OFF WHEN WIRING
THE MAGMETER.
Windows PC
DB9-to-USB Adapter Cable
(Keyspan # USA-19HS)
Vaux+
GND
5Vout+
Data
GND
S
3
L-to-RS232
Converter
Black
White
Blue
Brown
Isolated 24 VDC
Power Supply
DB9 Connector
+
-
8
2552 Magmeter
Using the 3-0232 i-Go S
3
L to RS232 Converter and Setup Tool to customize the 3-2552 Magmeter
Procedure:
1. Set the general information about the pipe and application preferences in the Application Settings fi elds.
Note: Press the "Restore Factory Settings" button while all fi elds are blank to load the setup program with factory settings.
After a value is entered into any fi eld, the "Restore Factory Settings" button will not change them.
Flow/Velocity Units (factory set: Meters)
• Select the engineering units from the list: meters, feet, cubic meters, liters, cu. ft., U.S. gallons, Imp. gallons.
Timebase (factory set: Seconds)
• Set the timebase preference: seconds, minutes, hours, days
Pipe ID (Inside Diameter) (factory set: 44.0)
• Enter the inside diameter of the pipe.
ID Units: (factory set: millimeters)
• Select inches or mm for the dimensions of the pipe.
NOTE: Check all associated settings after changing the units.
This program does not convert values automatically.
K-Factor (factory set: 65.7665)
• K-factors are published in the Magmeter manual as "pulses
per gallon" and "pulses per liter".
2. Set the 4-20 mA span (4-20 mA output models only)
•
Enter the fl ow rate at 4 mA. (Factory set: 0 m/s)
•
Enter the fl ow rate at 20 mA. (Factory set: 5 m/s)
•
When the RESTORE FACTORY SETTINGS button is pressed,
the 20 mA setpoint will be restored to the equivalent of 5 m/s, in
terms of the Flow units and Timebase selected above.
3. Set the Performance Settings to best accomodate the
unique conditions in the pipe.
Averaging Time in Seconds (Factory set: 14 seconds)
**
• Select the time the Magmeter will use as the averaging
period.
Example: With averaging at 14 seconds, each display is an
average of the previous 14 seconds input.
Use higher averaging times to smooth the display and
current output where the fl ow in the pipe is erratic.
Quick Response Sensitivity (Factory set: 25% of Max Range, or 2.5 m/s)
**
• Set the percentage of change in the fl ow rate required to
allow the Magmeter to override the AVERAGING and jump
to a new fl ow rate immediately.
(2552 maximum range is 10 m/s)
A detailed explanation of
averaging
and
sensitivity
functions
is provided on the following page.
Noise Rejection Frequency (Factory set: 60 Hz)
**
• Select 50 Hz or 60 Hz according to local AC power specifi cations.
Low Flow Cut-off (Factory set: 0.05 m/s)
• Set the fl ow rate where all Magmeter outputs will be forced to zero.
(When the fl ow rate drops below this value, the frequency output will be 0 Hz. and the current output will be 4 mA.)
4. Click "Write Settings to Sensor" at the bottom of the display to download the new settings to the Magmeter.
• To repeat the same settings in another Magmeter, remove 24 VDC Power to the magmeter and connect the second Magmeter.
• Click "Write Settings to Sensor" again.
• Click "Read Sensor Settings" to validate the new settings.
Note:
All settings are lost when you exit the program.
Sensor Information
Serial Number, Sensor Type:
•
Information for these fi elds is read from the Magmeter when you press the "Read Sensor Settings" button.
Messages
•
Displays messages related to the current selection. Error messages and procedure instructions appear here.
Controls
•
Read sensor settings:
Read information and setup values from the Magmeter into this setup display.
• Restore
factory
settings:
Restores Loop and Performance settings to original factory values.
Press this button before entering any data into the program if you want to load all factory settings.
•
Write settings to sensor:
Copies all of the settings in this setup display into the Magmeter.
•
Load settings from fi le:
Load a saved meter setup fi le into the Magmeter Setup Tool.
•
Save settings to fi le:
Save a meter setup fi le on your local hard drive to be used again.
Note:
If a Low fl ow Cutoff or a 4-20 mA fi eld turns
RED, the value entered is outside of the allowable
range. The maximum allowable value will be
automatically loaded.
**
SELECT FROM PULL-DOWN MENU ONLY.
Direct text input will not be accepted. Error message
will appear: "Cannot write all settings to sensor."
9
2552 Magmeter
AVERAGING Only
With AVERAGING set to 60 seconds and SENSITIVITY set to
100%, the fl ow rate is stabilized, but a sharp change in fl ow rate
is not represented for 60 seconds or longer. This can cause
system problems if one of the operating setpoints falls within this
range.
AVERAGING and SENSITIVITY
With AVERAGING at 60 seconds and SENSITIVITY set to 25%,
the fl ow rate is stabilized, but the sudden shift in fl ow is refl ected
very quickly.
No AVERAGING, no SENSITIVITY
With AVERAGING set to 0 (zero) the SENSITIVITY is ineffective,
and the fl ow rate may be very unstable. This will cause the output
signals to respond erratically.
V
e
locity
10 s
20 s
30 s
40 s
50 s
60 s
70 s
Time
V
e
locity
10 s
20 s
30 s
40 s
50 s
60 s
70 s
Time
V
e
locity
2552 Magmeter Averaging and Sensitivity Settings
Because ideal fl ow conditions are often impossible to achieve, the fl ow rate is often erratic, which causes any control features (ie;
relays, 4-20 mA loops, etc.) that are associated with the fl ow rate to also be erratic.
The best solution to these problems is to correct the piping defi ciencies that cause the instability. This may involve longer straight
runs upstream, reducing the pipe size to maintain a full pipe at all times, and other installation changes. But in many situations these
measures are simply not possible.
The 2552 Magmeter provides several tools that are designed to "work around" these defi ciencies. They are called "Performance
Settings" and can be modifi ed only through the i-Go S
3
L to RS232 Converter and the Magmeter Setup Tool. The noise rejection
and the Low Flow Cutoff settings are self-explanatory. The Averaging and the Sensitivity features should be studied before making
adjustments.
Averaging Time in Seconds (Factory set: 14 seconds)
•
Set the time the Magmeter will use as the averaging period.
With averaging at 14 seconds, each display is an average of the previous 14 seconds input.
Use higher averaging times to smooth the display and current output where the fl ow in the pipe is erratic.
Quick Response Sensitivity (Factory set: 25% of Maximum Range, or 2.5 m/s)
•
Set the percentage of change in the fl ow rate required to allow the Magmeter to override the AVERAGING and jump to a new fl ow
rate immediately. (2552 maximum range is 10 m/s)
The pictures below illustrate the effect of these settings.
10
2552 Magmeter
Calibration Data: K-factors and Full Scale Current Values
Pipe Size (Inch)
Schedule
OD (Inches)
W
ALL
(Inches)
ID (Inches)
H Dim mm
-1 V
ersion
H Dim mm
-2 V
ersion
K-Factor
Pulse/liter
K-Factor
Pulse/Gal
Factory set
20 mA
(liter/min)
Factory set20
mA
(GPM)
/32 inch
mm
/32 inch
mm
2
40
2.375
0.15
2.07
8 16/32
216.4
10 16/32
267.0
46.19
174.83
649.5
171.6
80
2.375
0.22
1.94
8 15/32
215.1
10 15/32
265.9
52.49
198.68
571.5
151.0
2 ½
40
2.875
0.20
2.47
8 14/32
214.1
10 14/32
264.9
32.37
122.54
926.7
244.8
80
2.875
0.28
2.32
8 12/32
212.6
10 12/32
263.4
36.57
138.42
820.3
216.7
3
40
3.500
0.22
3.07
8 12/32
212.3
10 12/32
263.1
20.97
79.36
1431
378.0
80
3.500
0.30
2.90
8 10/32
210.6
10 9/32
261.4
23.47
88.82
1278
337.8
3½
40
4.000
0.23
3.55
8 10/32
210.8
10 10/32
261.6
15.68
59.34
1914
505.6
80
4.000
0.32
3.36
8 8/32
208.9
10 8/32
259.7
17.44
66.01
1720
454.5
4
40
4.500
0.24
4.03
8 8/32
209.3
10 8/32
260.1
12.18
46.09
2464
651.0
80
4.500
0.34
3.83
8 6/32
207.3
10 5/32
258.1
13.48
51.03
2225
587.9
5
40
5.563
0.26
5.05
8 4/32
206.2
10 4/32
257.0
7.748
29.33
3872
1023
80
5.563
0.38
4.81
8
203.8
10
254.6
8.519
32.25
3521
930.4
6
40
6.625
0.28
6.07
8
203.0
10
253.8
5.365
20.31
5591
1477
80
6.625
0.43
5.76
7 28/32
200.0
9 28/32
250.8
5.946
22.51
5045
1333
8
40
8.625
0.32
7.98
7 24/32
197.1
9 24/32
247.9
3.098
11.73
9683
2558
80
8.625
0.50
7.63
7 20/32
193.5
9 20/32
244.3
3.394
12.85
8838
2335
10
40
10.75
0.37
10.0
7 16/32
190.8
9 16/32
241.6
1.966
7.440
15262
4032
80
10.75
0.59
9.56
7 11/32
186.2
9 11/32
237.00
2.158
8.170
13899
3672
12
STD
12.75
0.38
12.0
7 10/32
185.6
9 10/32
236.4
1.371
5.187
21890
5783
XHY
12.75
0.50
11.8
7 7/32
183.0
9 6/32
233.8
1.429
5.410
20987
5545
14
30
14.00
0.38
13.3
7 6/32
182.4
9 6/32
233.2
1.124
4.255
26688
7051
XHY
14.00
0.50
13.0
7 3/32
179.8
9 3/32
230.6
1.168
4.420
25690
6787
16
30
16.00
0.38
15.3
7
177.3
9
228.1
0.849
3.212
35352
9340
40/
XHY
16.00
0.50
15.0
6 28/32
174.8
8 28/32
225.6
0.877
3.320
34202
9036
18
STD
18.00
0.38
17.3
6 25/32
172.2
8 25/32
223.0
0.663
2.510
45233
11950
XHY
18.00
0.50
17.0
6 22/32
169.7
8 22/32
220.5
0.683
2.585
43931
11610
20
20/
STD
20.00
0.38
19.3
6 18/32
167.1
8 19/32
217.9
0.533
2.016
56330
14880
30/
XHY
20.00
0.50
19.0
6 16/32
164.6
8 16/32
215.39
0.547
2.069
54876
14500
22
20/
STD
22.00
0.38
21.3
6 12/32
162.1
8 12/32
212.85
0.437
1.654
68643
18136
30/
XHY
22.00
0.50
21.0
6 9/32
159.5
8 9/32
210.31
0.448
1.694
67037
17711
24
20/
STD
24.00
0.38
23.3
6 6/32
157.0
8 6/32
207.77
0.365
1.382
82172
21710
XHY
24.00
0.50
23.0
6 3/32
154.4
8 3/32
205.23
0.373
1.412
80414
21246
The data in this table is based on dimensions of metal pipe per ANSI 36.10 and ANSI 36.19.
Stainless steel and carbon steel pipe schedules are the same according to ANSI standards.
11
2552 Magmeter
270
260
250
240
230
220
210
200
190
180
170
160
150
140
130
120
11
0
100
90
80
70
60
50
40
H DIMENSION
mm
H
Sensor Height:
2552-1x models:
225.5 mm
( 8.88 in. )
2552-2x models:
276.3 mm
( 10.88 in. )
Subtract:
- Wall Thickness: _____ mm
( ______ in.)
- 10% of pipe id:
_____ mm
( ______ in.)
Result:
= H dimension:
_____ mm
( ______ in.)
Note: 1 in. = 25.4 mm
10% of
inside diameter
Wall Thickness
Set Screw
Set Screw
Wrench
Installation instructions for other pipes
If your pipe is not listed in the tables, you can calculate the proper
H-dimension as illustrated here.
Contact the factory for a custom K-factor.
Pipe Size (Inch)
Schedule
OD (Inches)
W
ALL
(Inches)
ID (Inches)
H Dim
-1 V
ersion
H Dim
-2 V
ersion
K-Factor
Pulse/liter
K-Factor
Pulse/Gal
Factory set
20 mA
(liter/min)
Factory set20 mA
(GPM)
/32 inch
mm
/32 inch
mm
26
STD
26
0.38
25.25
6
151.89
8
202.69
0.310
1.172
96917
25606
20/XHY
26
0.50
25.00
5 28/32
149.35
7 28/32
200.15
0.316
1.195
95008
25101
28
STD
28
0.38
27.25
5 25/32
146.81
7 25/32
197.61
0.266
1.006
112879
29823
20/XHY
28
0.50
27.00
5 22/32
144.27
7 22/32
195.07
0.271
1.025
110817
29278
30
STD
30
0.38
29.25
5 19/32
141.73
7 19/32
192.53
0.231
0.873
130056
34361
20/XHY
30
0.50
29.00
5 16/32
139.19
7 16/32
189.99
0.235
0.888
127842
33776
32
STD
32
0.38
31.25
5 12/32
136.65
7 12/32
187.45
0.202
0.765
148449
39220
20/XHY
32
0.50
31.00
5 9/32
134.11
7 9/32
184.91
0.205
0.777
146084
38595
34
STD
34
0.38
33.25
5 6/32
131.57
7 6/32
182.37
0.179
0.676
168059
44401
20/XHY
34
0.50
33.00
5 3/32
129.03
7 3/32
179.83
0.181
0.686
165541
43736
36
STD
36
0.38
35.25
5
126.49
7
177.29
0.159
0.601
188885
49903
20/XHY
36
0.50
35.00
4 28/32
123.95
6 28/32
174.75
0.161
0.610
186215
49198
38
STD
38
0.38
37.25
4 25/32
121.41
6 25/32
172.21
0.142
0.538
210926
55727
XHY
38
0.50
37.00
4 22/32
118.87
6 22/32
169.67
0.144
0.546
208105
54981
40
STD
40
0.38
39.25
4 19/32
116.33
6 19/32
167.13
0.128
0.485
234184
61872
XHY
40
0.50
39.00
4 16/32
113.79
6 16/32
164.59
0.130
0.491
231210
61086
42
STD
42
0.38
41.25
4 12/32
111.25
6 12/32
162.05
0.116
0.439
258658
68338
XHY
42
0.50
41.00
4 9/32
108.71
6 9/32
159.51
0.117
0.444
255532
67512
48
STD
48
0.38
47.25
3 25/32
96.01
5 25/32
146.81
0.088
0.335
339377
89664
XHY
48
0.50
47.00
3 22/32
93.47
5 22/32
144.27
0.089
0.338
335795
88717
Height from the sensor tip to the alignment rod is:
-1 versions:
225.5 mm
( 8.88 in. )
-2 Versions:
276.3 mm
( 10.88 in. )
Subtract:
- Wall Thickness:
_____ mm
( ______ in.)
Subtract:
- 10% of pipe id:
_____ mm
( ______ in.)
Result:
= H dimension:
_____ mm
( ______ in.)
Note: 1 in. = 25.4 mm
12
2552 Magmeter
Environmental Recommendations:
•
When used properly, this product presents no inherent danger to the environment.
•
Please follow local ordinance when disposing of this or any product with electronic components.
•
Conductivity is less than 20 µS/cm.
• Electrical
noise
• Electronic
component
failure.
•
4-20 mA is not scaled same as Loop
device.
•
Loop device is not scaled same as
Magmeter.
• Defective
Magmeter
•
Magmeter installed too close to
upstream obstruction.
•
Magmeter electrodes are coated with
solids.
•
Magmeter electrodes exposed to air
bubbles/pockets.
•
Electrical noise is interfering with the
measurement.
•
New sensor, metal surface not
properly conditioned.
•
Output is not 0 when fl ow is stopped.
•
Frequency, Digital or Current
output is erratic.
•
Output is 22.1 mA.
•
Electrodes not adequately conditioned.
•
Pipe is empty, Magmeter is not in fl uid.
•
Electrical noise is interfering with the
measurement.
• Defective
Magmeter
Symptom
Possible Cause
Possible Solution
•
Frequency output is inoperative
• Digital
(S
3
L) output is inoperative.
•
Loop output is inperative.
•
Move the Magmeter upstream at least
10 pipe diameters from obstruction.
•
Clean the electrodes with soft cloth.
Do not use abrasives.
•
Eliminate air bubbles in the pipe.
•
Remove the Magmeter and reinstall
with the fl ow direction arrow on the
sensor body pointed DOWNSTREAM.
•
Modify grounding as required
to protect the Magmeter from
interference.
•
Soak sensor overnight in fl uid.
Troubleshooting
Maintenance
There are no user-serviceable components in the Magmeter.
•
If the fl uid contains deposits and solids that may coat the electrodes, a regular cleaning schedule is recommended.
•
Do not use abrasive materials on the metal electrodes. Clean with soft cloth and mild detergent only.
•
Use a cotton swab and mild detergent to remove deposits on the metal electrodes at the tip of the sensor.
•
If the sensor nut will not turn smoothly, a light lubricant can be applied to the threads.
•
Soak sensor overnight in fl uid.
•
Confi gure pipe so electrodes are
always in fl uid.
•
Modify grounding as required
to protect the Magmeter from
interference.
•
Adjust low fl ow cutoff higher.
•
Return to factory for service.
•
Use 3-0232 Span and Setup tool to
set output range.
•
Respan Loop device to match
Magmeter.
•
Return to factory for service.
•
2552 is wrong model.
•
Wiring is not correct.
•
Frequency input to other
manufacturer's fl ow instrument does
not have pull-up resistor.
• Freq/S
3
L model is 3-2552-XX-11.
•
Blue wire must be grounded for freq
out, open for S
3
L out.
•
4-20 mA model is 3-2552-XX-12.
•
Check wiring, make corrections.
• Install
10k
Ω
resistor.
•
Unsuitable application for Magmeter.
•
Check grounding, eliminate noise
source
•
Return to factory for service.
•
4-20 mA output is incorrect.
Troubleshooting with the RED and BLUE lights
The 2552 uses two colored LEDs to indicate the status of the measurement. They are located at the top of the magmeter, recessed
inside the threaded steel housing. Look down the tube to see them.
No Lights:
The power is off or the sensor is not connected
Solid Blue:
The power is on but there is no fl ow in the pipe.
Blinking Blue:
Normal operation, blink rate is proportional to the fl ow rate.
Alternating Red-Blue:
Empty pipe indication (electrodes are not wet.)
Blinking Red:
System errors (electrical noise interference)
Solid Red:
Instrument error (defective electronics component)
B
lu
e
R
e
d
13
2552 Magmeter
Notes
14
2552 Magmeter
Notes
15
2552 Magmeter
Notes
George Fischer Signet Inc., 3401 Aerojet Avenue, El Monte, CA 91731-2882 U.S.A. • Tel. (626) 571-2770 • Fax (626) 573-2057
For Worldwide Sales and Service, visit our website: www.gfsignet.com • Or call (in the U.S.): (800) 854-4090
GEORG FISCHER Piping Systems
3-2552.090 Rev. C 04/07
© George Fischer Signet, Inc. 2006
Printed in U.S.A. on recycled paper
Ordering Information
Model 2552 Metal Magmeter Ordering Matrix
3-2552
Mounting Depth Options - Choose One*
-1
Sensor protrusion depth = 7.3 inches
-2
Sensor protrusion depth = 9.3 inches
Process Connection Options - Choose One
1
1¼ inch NPT Process Connection Threads
2
1¼ inch ISO Process Connection Threads
Cable and Connector Options - Choose One
-A
Fixed Cable, 7.6 m (25 ft); no connector
-B
Watertight sensor connector; cable sold separately
Output options - Choose One
-11
Frequency or Digital (S
3
L)
-12
4 to 20 mA output
3-2552
-1
1
-A
-12
Example Part Number
Mfr. Part No.
Code
3-2552-11-A-11
159 001 505
3-2552-11-A-12
159 001 506
3-2552-11-B-11
159 001 507
3-2552-11-B-12
159 001 508
3-2552-12-A-11
159 001 509
3-2552-12-A-12
159 001 510
3-2552-12-B-11
159 001 511
3-2552-12-B-12
159 001 512
3-2552-21-A-11
159 001 513
3-2552-21-A-12
159 001 514
3-2552-21-B-11
159 001 515
3-2552-21-B-12
159 001 516
3-2552-22-A-11
159 001 517
3-2552-22-A-12
159 001 518
3-2552-22-B-11
159 001 519
3-2552-22-B-12
159 001 520
Mfr. Part No.
Code
Accessories and Replacement Parts
Mfr. Part No.
Code
Description
2120-1512
159 001 425
1½ x 1¼ inch NPT adapter
2120-2012
159 001 426
2 x 1¼ inch NPT SS adapter
3-2552.392
159 001 530
Kit: 1¼ in. full port, SS ball valve and 1¼ in. nipple
3-2552.393
159 001 531
Kit: 1¼ in. full port, brass ball valve and 1¼ in. nipple
3-2552.394
159 001 532
½ in. NPT conduit adapter, aluminum
4301-2125
159 001 533
1¼ in. NPT, female to female full port ball valve, brass
4301-3125
159 001 387
1¼ in. NPT, female to female full port ball valve, stainless steel
3-0232
159 000 865
RS232 set-up tool (PC compatible)
5541-4184
159 001 388
4-conductor, 22 AWG, water-tight connector, 4m (13 ft)
5541-4186
159 001 389
4-conductor, 22 AWG, water-tight connector, 6m (19.5 ft)
special order
special order
4-conductor, 22 AWG, water-tight connector, customer specifi ed length