GF SIGNET 5600 Instructions Manual - User Manual

Full Text Searchable PDF User Manual

3-5600.090-1

B-1/98

+GF+ SIGNET 5600 Batch Controller Instructions

ENGLISH

CAUTION!
• Refer to this instruction manual for more details.
• Remove power to unit before wiring input and output connections.
• Follow instructions carefully to avoid personal injury.

ENTER

ALARM 1

ALARM 2

100

ALARM 1

ALARM 2

100

Batch

0 - 100

Batch

2. Power Connection

CAUTION!
Never connect 115 VAC or 230 VAC to rear power
terminals.

High voltage AC will damage instrument and

void warranty.

3. Compatible Sensor Wiring

4. Batch Contact Wiring

See section 9 for simple and advanced mode configuration options.

12-24 V

10 W

12 - 24 VDC

12 - 24 VAC

5600
Terminals

External power

supply

Red

Black
Shld.

2000
2507
2536
2540
Vortex*

Red

Black
Shld.

515
525
2517

+GF+ SIGNET Sensors:

Open Collector
Sensor

Std. Sensor

Freq. IN

Sen. Pwr.

Freq. IN

Iso. Gnd

5600
Terminals

Batch

Option

flow

AC or DC

power

valve

5600
Terminals

Technical Notes:

• Maximum alarm contact ratings: 5 A @ 30 VDC, 5 A @ 125 VAC,

or 3 A @ 250 VAC

• To reduce the possibility of noise interference, isolate AC power

lines from signal lines.

Technical Notes:

• Maximum 4-20 mA loop impedance (sec. 8A) is affected by the

supply voltage.

• To reduce the possibility of noise interference, isolate AC power

lines from signal lines.

1. Dial Selection

The analog display shows percentage of batch complete 0 - 100%, or
percentage of remaining batch 100 - 0% on the reversible dial face
plate. Meter deflection is fixed from left to right. The instrument is
shipped with the percentage of batch complete 0 - 100% scale shown.
Reverse the face plate for either scale, as desired.

= Double Insulated

= DC or AC power

Contents

Dial Selection

Power Connection

Compatible Sensor Wiring

Batch Contact Wiring

Remote Control Wiring

End of Batch/Counter Pulse Output Wiring

Option Contact Wiring Options

Current Output Wiring Options

5600 Operation Modes

10. Menu Functions
11. Parts and Accessories
12. Specifications
13. Quick Reference Menu Parameters
14. Maintenance
15. Troubleshooting

Technical Notes:

• To reduce the possibility of noise interference, route sensor cable

away from AC power lines.

• *Vortex sensor or system frequency output

Technical Notes:

• Maximum alarm contact ratings: 5 A @ 30 VDC, 5 A @ 125 VAC,

or 3 A @ 250 VAC

• To reduce the possibility of noise interference, isolate AC power

lines from signal lines.

7. Option Contact Wiring Options

A. Two Stage Shutdown

(advanced mode only, sec. 9.2)

8. Current Output Wiring Options

A. Batch Completion

(simple or advanced mode, sec. 9)

B. Valve Control

(advanced mode only, sec. 9.2)

Technical Notes:

• Output compatible with the following George Fischer electronic

actuators/PE 22P positioner models: EA 20, EA 30, EA 41, and
EA 50

flow

to tank

Bypass line

Main line

AC or DC

power

Batch

Option

Valve

5600
Terminals

Current

output

4 - 20 mA

5600
Terminals

Fuse**

1/8A

Current

output

#6 ( - )

4 - 20 mA

George Fischer electronic

actuator

with PE 22P

positioner

required

#5 ( + )

5600
Terminals

B. Missing Signal Alarm

(simple or advanced mode, sec. 9)

Overrun Alarm

(advanced mode only, sec. 9.2)

AC or DC

power

Alarm

device

Batch

Option

5600

Terminals

Technical Notes:

• Maximum alarm contact ratings: 5 A @ 30 VDC, 5 A @ 125 VAC,

or 3 A @ 250 VAC

• To reduce the possibility of noise interference, isolate AC power

lines from signal lines.

Gnd

CNT/EOB

output

External
Counter

Gnd

5 - 30

VDC

10 k

Ω

Rsm

RTN

Start

Stop

Remote

Gnd

CNT/EOB

output

First 5600

Second 5600

Daisy chaining two 5600

batch controllers together

External counter connection

5600
Terminals

Technical Notes:

• Use 2-conductor

shielded twisted-pair

cable for output lines up to

30 m (100 ft.) max.

6. End of Batch/Counter Pulse Output Wiring

See section 9 for simple and advanced mode configuration options.

Start

Stop

Resume

Rsm

RTN

Start

Stop

Remote

Momentary Switch Contacts

(customer supplied)

5600

Terminals

Technical Notes:

• Use 4-conductor

shielded

cable for remote control lines up to 30 m

(100 ft) max.

5. Remote Control Wiring

Rear START, STOP, and RESUME
(Rsm) terminals can provide remote
batch control from a distance using
one of four methods:

• Mechanical switch closures (shown)

• End of batch pulse from a second

5600 (sec. 6)

• End of batch contact closure from a

second 5600 (sec. 7C).

• End of batch current pulse from a

second 5600 (sec. 8C).

Technical Notes:

**1/8A fuse recommended (customer supplied)
* 4-20 mA output is

internally powered

(non-isolated), maximum loop

impedance 350

Ω

with a 12 V instrument supply voltage, 950

Ω

with a 24 V instrument supply voltage.

To isolate output and prevent ground loop problems:
1. Use monitor device with isolated inputs, or
2. Use separate DC supply for 5600 and monitor device, or
3. Power 5600 with 12 - 24 VAC step down transformer

9. 5600 Operation Modes

This section gives a detailed description of the 5600's simple and advanced operation modes (sec. 14) and how they affect the batch contact,
End of batch/totalizer output, option contact, and current output.

9.1 Simple Operation Mode

• Batch Contact (sec. 4):

In simple mode, the batch contact is dedicated for on/off control. It is energized at the start of a batch and

de-energized at the end of a batch. It also de-energizes when STOP is selected from the front keypad or initiated by a remote contact closure to
the rear STOP terminals (sec. 5). A RESUME command can also be initiated by either method to complete the batch. The front panel batch
indicator turns on when the batch contact is energized.

• Counter/End of Batch Pulse Output (sec. 6):

In simple mode, the output is configured as a counter pulse output. The output emits a

130 millisecond pulse for each engineering (total) unit measured. The output is a open collector type which requires an external pull up resistor
and power supply for external counter use (sec. 6).

• Option Contact - Missing Signal Alarm (sec. 7B):

This function provides alarm capability if flow is not detected

in 30 seconds after a batch cycle starts. If the flow sensor signal is missing, the option contact energizes and the
front panel contact indicator turns on, signaling the missing sensor signal. The batch contact also
de-energizes, closing the flow control valve and stopping the batch. The alarm condition will remain until the front
panel ENTER key is pressed or a remote contact closure is made to the rear STOP terminal (sec. 5).

• Current Output - Batch Completion (sec. 8A):

This function is offered in the simple or advanced operation

mode. The output is a linear increase from 4 mA at batch start to 20 mA at batch end.

9.2 Advanced Operation Mode

• Batch Contact (sec. 4)

The batch contact is dedicated for on/off control and is either manually or automatically

compensated for batch overrun. Manual overrun compensation allows the operator to compensate for valve closure time in a
batching system. The operator is prompted to enter a batch volume that de-energizes the batch contact early, compensating

for valve closing time and eliminating batch overrun. Automatic overrun compensation counts sensor pulses during the batch cycle, and any excess
pulses after the batch stops. The instrument calculates the estimated batch overrun based on the additional sensor pulses, then automatically
reduces the next batch size for the next batch. During the next batch cycle, the batch contact de-energizes early, thus closing the flow control valve
early and eliminating batch overrun.

• Counter/End of Batch Pulse Output (sec. 6):

In advanced mode, the output can be configured as either a counter pulse output (sec. 9.1) or as

an end of batch pulse output. When configured as an end of batch pulse, the output emits a 500 millisecond pulse at the completion of every
batch. The output is a open collector type which requires an external pull up resistor and power supply for external counter use (sec. 6).

batch contact

option contact

Sensor input

Batch started...

Overrun Comp:
automatic manual

100%

Batch running...

4 mA

20 mA

Section 7 Continued...

C. End of Batch Pulse

(advanced mode only, sec. 9.2)

Daisy chaining two 5600 batch controllers together for a second
batching stage.

First 5600

Rsm

RTN

Start

Stop

Remote

Second

5600

Batch

Option

5600
Terminals

Technical Notes:

• Use 2-conductor

shielded twisted-pair

cable for contact lines up to

30 m (100 ft.) max.

Rsm

RTN

Start

Stop

Remote

First 5600

Second 5600

Current

output

5600
Terminals

Technical Notes:

• Wiring MUST be connected exactly as shown.
• Use 2-conductor

shielded twisted-pair

cable for output lines up to

30 m (100 ft) max.

Section 8 Continued...

C. End of Batch Pulse

(advanced mode only, sec. 9.2)

Daisy chaining two 5600 batch controllers together for a second
batching stage.

100%

Batch running...

4 mA

20 mA

valve

0 mA

20 mA

100%

500ms

Batch running...

•

Option Contact - Two Stage Shutdown (sec. 7A):

This function is designed to prevent

over filling or to minimize water hammer. Both the batch and the option contact are
energized when the batch starts. The option contact then de-energizes at a programmed

batch percentage, forcing flow through a smaller bypass line to reduce the fill rate. After the entire batch is
measured, the batch contact de-energizes, completing the sequence. Front keypad and remote START, STOP,
and RESUME inputs (sec. 5) also control the option contact. The front panel contact indicator turns on when the
option contact is energized.

• Option Contact - Overrun Alarm (sec. 7B):

This function provides overrun alarm

capability for detecting a leaky or stuck valve. If the programmed batch overrun volume is
measured after the batch ends, the option contact is energized and the front panel contact

indicator turns on, alarming the operator that the flow shut off valve is leaking or stuck open. To cancel alarm,
press the ENTER key (or remote STOP switch) once. The overrun alarm will retrigger if the condition persists.

• Option Contact - End of Batch Pulse (sec. 7C):

This function is designed to trigger an

external batch counter or second 5600 Batch Controller at the end of a batch. The option
contact is energized for 500 milliseconds at the end of every batch cycle. An external

power supply switched through the option contact's common (COM) and normally open (NO) terminal provides
a pulse for triggering these devices.

• Option Contact - Missing Signal Alarm (sec. 7B):

The missing signal alarm represents a missing sensor signal after batch

start-up. An adjustable time delay entry (in seconds) is offered which specifies how long the instrument will wait after batch
start-up before initiating the missing signal alarm. See simple operation mode (sec. 9.1) for alarm operation details.

• Option Contact On/Off (sec. 10.4H):

This function enables or disables the option contact and front panel option LED.

When the option contact is configured "Off", the option contact and front panel LED are disabled.

• Missing Signal Alarm On/Off (sec. 10.4H):

Missing signal alarm is always enabled (factory default sec. 9.1) even if the option contact is selected to be a different
function. This function is designed to completely disable the missing signal alarm, if desired. NOTE: If disabled, the batch

contact is NOT affected and will NOT signal the operator or stop the running batch if there is a problem.

• Current Output - Batch Completion (sec. 8A):

In advanced mode, the current output functions identical to the simple

operation mode. See the simple operation mode explanation above.

• Current Output - Valve Control (sec. 8B):

This function is designed for use with a George

Fischer electric actuator with PE 22P positioner for preventing overflow or minimizing water
hammer. When a batch starts, the current output is held at 20 mA, forcing the PE 22P

positioner to the full open valve position. Near batch end, the output gradually ramps downward to slow the
flowrate, then drops to 4 mA closing the valve and ending the batch. Front keypad and remote START, STOP,
and RESUME inputs also control the output (sec. 5). A STOP command any time during a batch sequence will
force the output to 4 mA and close the PE 22P positioner. (Note: for optimum performance, the batch process
should last at least 1 minute!)

• Current Output - End of Batch (sec. 8C):

This function is designed to trigger a second

5600 batch controller's remote START input for a second batching stage. When the batch
starts, the current output remains at 0 mA until the end of the batch, then jumps to 20 mA for

500 milliseconds. The 500 millisecond current pulse triggers the second 5600's remote START terminal to start
the second batch stage.

batch contact

Option contact

100%

Overrun

Batch running...

batch contact

Option contact

100%

500ms

Batch running...

Option Contact:
Two Stage

batch contact

Option contact

100%

90%

Batch running...

Option Contact:
End of Batch

Current Output:
Batch Completion

Option Contact:
Missing Signal

Option Contact:
Overrun Alarm

Current Output:
Valve Control

Current Output:
End of Batch

Option Contact:
Off

Missing Signal
Alarm: On

Batch

Start

Stop

Resume

start

Main Batching Sequence

Save

ENTER

Batch Volume:
Key Code: ****

Programmable

Batch Volume

Batch Volume:
200.500

Gallons

Batch Volume:
200.500

Gallons

(sec. 10.4D)

OPTIONS =

(sec. 10.4D)

OPTIONS =

Enter volume

Enter code:

Batch Volume:
Key Code: -- -- -- --

Save

ENTER

To exit without
changes:

quick

press

Batch Volume:
100.000 Gallons>

Reset Total?
Key Code: ****

Gallons X 1
Total:1234567.8>

Resettable Totalizer

Reset Total?
1234567.8

Reset Total?
0000000.0

Reset Total?:
1234567.8

Reset Total?:
0000000.0

(sec. 10.4D)

OPTIONS =

(sec. 10.4D)

OPTIONS =

Enter code:

Reset Total?
Key Code: -- -- -- --

Press to reset

ENTER

Press to reset

ENTER

To exit without
changes:

quick

press

Gallons X 1

∞

Total:1234567.8

Permanent Total

Overrun: Manual
0.00000 Gallons

Overrun compensation

Shown only when "advanced" mode is chosen

(sec. 10.4E)

Permanent Total cannot be reset.

To step C

→

To Step E

→

←

Back to Step B

←

To step A

ENTER

Volume batched

40.3 Gallons
<ENTER> to Stop

Resume or start

40.3 Gallons
Resume Start

0.0 Gallons
<ENTER> to Start

Count Up
selected
(sec.10.4K)

While a batch

is running...

Volume batched

40.3 Gallons
<ENTER> to Stop

60.5 Gallons/m
<ENTER> to Stop

Time Left

Flow rate

Time Left: <1 min
<ENTER> to Stop

10. Menu Functions

*Note:

BATCH/VIEW Menu steps B - E

MUST

be selected for

CALIBRATE Menu (sec. 10.2) or OPTIONS Menu (sec. 10.4) access.

OPTIONS

(sec. 10.4)

CALIBRATE

(sec. 10.2)

BATCH/

VIEW

(See Note*)

seconds

Press & hold

ENTER

key

for menu
access:

ENTER

10.1 BATCH/VIEW Menu

(example)

• Menu steps B - E cannot be accessed when a batch is running. Press ENTER to stop batch cycle.
• Steps B - E

MUST

be selected for CALIBRATE Menu (sec. 10.2) or OPTIONS Menu (sec. 10.4) access.

Menus:
• BATCH/VIEW menu (sec. 10.1):

The BATCH/VIEW menu is

displayed during standard operation. The ENTER key controls batch
start, batch stop, and batch resume operations. While a batch is
not running, the operator can navigate freely through the menu by
pressing either UP or DOWN arrow keys. While a batch is
running, pressing either UP or DOWN arrow keys displays Time
left, Flow rate, and Volume batched information. The BATCH/
VIEW menu also offers a programmable batch size and resettable
totalizer feature that allows the operator to reset the displayed total
at the press of a button.

• CALIBRATE Menu (sec. 10.2):

The CALIBRATE menu contains all

critical display setup and output parameters. A simple security code
feature prevents unauthorized tampering. The operator is required
to enter a simple access code for menu access. The same code
also unlocks OPTIONS menus.

• OPTIONS Menu (sec. 10.4):

The OPTIONS menu contains setup

and display features that are seldom accessed for minor display or
output adjustments.

Batch K-Factor
1234.3

Modify

K-Factor?

Auto Cal Volume:
XX.XXX Gallons

Batch K-Factor:
1234.5

K-Factor?

Auto Calibrate:
<ENTER> to Stop

CALIBRATE: -- -- -- --
Enter Key Code

Press keys in sequence

to continue,

**** will appear during code entry.

Batch Units:
Gallons >

Batch

Flow Timebase:
m >

Choose:

Change:

Save:

Set batch units:
Aa - Zz, 0 - 9,
/, _

Batch units

Set timebase:
S=seconds,
M=minutes,
H=Hours,
D=Days

Flow timebase

Auto Calibrate:
Batch K-Factor >

Auto Calibrate:
<ENTER> to Start

Auto Calibrate

Procedure

Accurate reference

container required.

See procedure

(sec. 10.3)

Start

Stop

ENTER

Save

Enter volume

Reenter

volume?

Batch Units:
Liter

Flow Time Base:
s S m M h H d D

ENTER

Batch K-Factor:
60.000 >

Set batch
K-Factor:
0.0001 - 99999.
(see note*)

Batch K-Factor

Last CAL: Sets user
defined date

Last calibration

Set totalizer
units: Az - Zz,
0 - 9, /, _
(Label use only)

Totalizer units

Total Units:
Gallons x 1 >

Last CAL:
01-01-98

Total Units:
Liters X100

Last CAL:
01-01-98

Batch K-Factor:
3456.7

To return
to VIEW:

To restore original value:

quick

press

quick

press

To return
to VIEW:

To restore original value:

quick

press

quick

press

←

To step A

To step D

→

←

Back to step C

Set totalizer
K-Factor:
0.0001 - 99999.
(see note*)

Totalizer K-Factor

Total K-Factor:
60.000 >

Total K-Factor:
3456.7

Overrun Volume:
XX.XXX Gallons

Overrun comp.

Display shown only

when advanced mode

(sec.10.4E) and manual

overrun comp. (sec.10.4G)

is selected.

Cancel

ENTER

↓

ENTER

"SAVING"

briefly

displays

"SAVING"

briefly

displays

10.2 CALIBRATE Menu

(factory defaults shown in menu column 1)

*Note:

Batch and totalizer K-Factor settings represent the number of

pulses generated by the +GF+ SIGNET flow sensor for each
engineering unit of fluid measured (published in the flow sensor
manual).

WARNING!

The auto calibration procedure generates a custom batch K-Factor. The batch and Totalizer K-Factors are independent from one
another. ALWAYS reenter your totalizer K-Factor after performing the auto calibration procedure.

5600

Flow Sensor

Flow control valve

100

Batch contact terminals (sec. 4) OR
4-20 mA valve control terminals (sec. 8B)

Reference Container

ENTER

Batch %

Batch

Option

100

+GF+ SIGNET

10.3 Auto Calibration Procedure

The auto calibrate procedure (sec. 10.2C) calculates a custom flow sensor/batch K-Factor based on volumetric measurement for more precise
batching. This process will compensate for installation abnormalities or nonstandard pipe sizes for maximum batch accuracy. An accurate
measurement reference container (e.g. known tank volume) is required for this procedure. If auto calibration is impractical for your batch system,
perform manual calibration using the K-Factors published in your flow sensor manual.

Requirements:

A. The flow sensor must be installed in the actual batch pipeline.
B. The flow control valve can be connected to the common (C) and

normally open (NO) batch contact terminals (sec. 4) or the current
output terminals (sec. 8B).

C. Either the batch contact or current output

MUST

be used to energize

and de-energize the main flow control valve which starts and stops
fluid flow into the known reference container.

D. Follow the steps outlined in the auto calibration procedure (sec.

10.2C) to obtain your batch system's custom K-Factor.

10.4 OPTIONS Menu

(factory defaults shown in menu column 1)

Count Direction:
Up Down

To return
to VIEW:

To restore original value:

quick

press

quick

press

Option Contact:
Missing Signal >

Option contact

Option Contact:
Missing Signal

Missing
Signal

Set operation mode (sec. 9.2):

Current Output:
End of Batch

Current Output:
Valve Control

Current Output:
BatchCompletion>

Current output

Current Output:
Batch Completion

Batch
Completion

Valve
Control

End of
Batch

Set operation mode (sec. 9.2):

←

To step A

Two Stage
Setpoint%: 95.0>

Set two stage
setpoint %:
0.00 - 100.

Option Contact

Two Stage
Setpoint%: 99.5

Two Stage mode selected

NOT shown if Missing Signal Alarm is Off (step H)

Missing Signal
Delay: 30.0 sec >

Option Contact

Set missing
signal time
delay: 0.10 -
999. sec.

Missing Signal
Delay: 25.0 sec

Count Direction:
Up >

Batch display count

Batch display
count direction:
Up or Down

Overrun Volume:
0.00000 Gallons>

Set overrun
volume:
0.00000 -
999999.

Batch contact

Overrun Volume:
0003.75 Gallons

Set overrun
compensation:
automatic
or manual
(sec. 9.2)

Batch contact

Overrun Comp:
Manual >

Overrun Comp:
Auto Manual

Manual overrun comp selected (step G):

←

Back to step F

Overrun Alarm:
1.00000 Gallons>

Set overrun alarm
volume: 0.00001 -
999999.

Option Contact

Overrun Alarm:
0002.50 Gallons

Overrun Alarm mode selected

Missing Signal
Alarm: On >

Missing signal
alarm:
On or Off

Option Contact

Missing Signal
Alarm: Off On

Two Stage, Overrun Alarm, End of Batch, or Off

mode selected

ENTER

"SAVING"

briefly

displays

Option Contact:
End of Batch

End of
Batch

Option Contact:
Two Stage

Two
Stage

Option Contact:
Overrun Alarm

Overrun
Alarm

Option Contact:
Off

Turn
off

To return
to VIEW:

To restore original value:

quick

press

quick

press

OPTIONS: -- -- -- --
Enter Key Code

Press keys in sequence

to continue,

**** will appear during code entry.

Contrast:
3 >

Choose:

Change:

Save:

Set contrast:
5 levels

Contrast

Set flow decimal:

******

. -

****

Flow decimal

Total Decimal:

*******

Set totalizer
decimal:

********

. -

******

Totalizer decimal

ENTER

Lock:
OFF >

Set VIEW Menu
lock:

On=

Off=

VIEW Menu Lock

Contrast:
1 2 3 4 5

Display Decimal:

****

Total Decimal:

******

Lock:
Off On

Operating Mode:
Advanced >

Operation mode

Set operation
mode:
Simple or

dvanced F - H

Pulse Output:
Totalizer >

Pulse Output

End of Batch
(EOB)

Totalizer
(CNT)

Pulse Output:
End of Batch

Pulse Output:
Totalizer

Set pulse output (sec. 9.2):

Advanced mode selected (step E)

To step G

→

"SAVING"

briefly

displays

↓

Display Decimal:

*****

Operating Mode:
Simple Advanced

Menu Navigation

• Advanced mode chosen (step E): menu continues, steps F - I.
• Simple mode chosen (step E): down arrow key advances to top of

menu (step A).

Agency Approvals

• CE
• Manufactured under ISO 9001

Electrical

Power:
• 12 to 24 VDC or 12 to 24 VAC, unregulated, 50-60 Hz,

10 W max.

Contacts (2 sets):
• Mechanical SPDT contacts
• Maximum voltage rating: 5 A @ 30 VDC, 5 A @ 125 VAC, or

3 A @ 250 VAC, (power factor = 1.0)

Current output:
• 4 to 20 mA, non-isolated, internally powered
• Update rate: <200 ms
• Max loop impedance: 350

Ω

max with a 12 V instrument supply

voltage, 950

Ω

max with a 24 V instrument supply voltage

• Accuracy:

0.1% of max range

Totalizer (CNT)/End of batch (EOB) pulse outputs:
• Open-collector transistor, optically isolated, 5 mA max. sink,

28 VDC max. pull-up voltage, 130 ms (CNT) pulse width

• End of batch pulse output 500 ms (fixed)

Noise immunity:

EN50082-2

Noise emissions:

EN55011

Safety:

EN61010-1

12. Specifications

General

Sensor compatibility:

All +GF+ SIGNET flow sensors

Accuracy:

0.5% of batch reading

Input:

Optically isolated

Enclosure:
• Rating: NEMA 4X/IP65 front
• Dimensions: 1/4 DIN, 96 x 96 x 88 mm (3.8 x 3.8 x 3.5 in.)
• Case materials: ABS plastic
• Keypad material: Sealed 4-key silicone rubber
• Weight: Approximately 500 g (18 oz.)

Display:
• Type: Microprocessor controlled air-core meter movement and

alphanumeric 2 x 16 LCD

• Update rate: <200 ms
• Contrast: User selected
• Alarm annunciators: green batch LED (left), red option LED (right)

Totalizers:
• 8-digit resettable with security option
• 8-digit non-resettable

Environmental

Operating temp.:

-10 to 55

C (14 to 131

F), 50

C (122

max. with optional rear cover

Storage temp.:

-15 to 80

C (5 to 176

Relative humidity:

0 to 95%, non-condensing

Altitude:

4000 m max.

Pollution degree:

100

Ω

GND

Internal EOB/CNT Circuit

• Power supply, 115 VAC - 24 VAC, #3-5000.075
• Front snap-on bezel, #3-5000.525 (code 198 840 226)
• 5600 instruction sheet #3-5600.090-1 (code 198 869 929)

Optional surface mount
bracket #3-5000.598
(code 198 840 225)

Splashproof rear cover
#3-5000.395
(code 198 840 227)

5 x 5 inch adapter plate
for +GF+ SIGNET retrofit
#3-5000.399
(code 198 840 224)

11. Parts and Accessories

SIDE VIEW

Mounting Clamp (2 ea.)

Optional Splashproof Rear Cover (sec. 11)

88 mm
(3.5 in.)

Mounting Panel

Panel
Gasket

91 mm
(3.6 in.)

96 mm
(3.8 in.)

76 mm (3 in.)

88 mm (3.5 in.)

96 mm (3.8 in.)

96 mm
(3.8 in.)

Front
View

96 mm (3.8 in.)

ENTER

Batch

Option

100

+GF+

SIGNET

92 x 92 mm

(3.62 x 3.62 in.)

Panel

cutout

88 mm
(3.5 in.)

88 mm (3.5 in.)

Rear

View

Freq. IN

Sen. Pwr.

Freq. IN

Iso. Gnd

Std. Sensor

Batch

Option

Patent No. D 376,328 Batch

Open Collector
Sensor

12-24 V

10 W

+GF+ SIGNET

Model #3-5600

Rsm

RTN

Gnd

Start

Stop

Remote

CNT/EOB

output

Current

output

Dimensions:

13. Quick Reference Menu Parameters

13.1 VIEW Menu Setup Parameters

(sec. 10.1)

Menu

Parameters

Factory

Default

Range

Display

Description

Press ENTER to start, stop,

or resume batch

Programmed

batch volume

Resettable

totalizer

Permanent

totalizer

• Overrun mode

• Overrun volume

See programmed

batch volume B

0.00001 - 999999.

000000.00 - 99999999.

Manual or Auto

0.00000 - 999999.

100.000

Gallons

100.000

Gallons

0000000.0

00000.0

Batch Volume:
100.000 Gallons>

Gallons X 1
Total:1234567.8>

Gallons X 1

∞

Total:1234567.8

Overrun: Manual
0.00000 Gallons

100.0 Gallons
<ENTER> to Start

13.2 CALIBRATE Menu Setup Parameters

(sec. 10.2)

Menu

Parameters

Factory

Default

Range

Display

Description

Batch units

Flow timebase

Optional volumetric

calibration

Batch K-Factor

Total units

Total K-Factor

Last Calibration

date

Aa - Zz, 0 - 9, /, _

(8-digits max.)

Ss, Mm, Hh, Dd

n/a

0.0001 - 99999.

Az - Zz, 0 - 9, /, _

(15-digits max.)

0.0001 - 99999.

00 - 00 - 00 to

39 - 39 - 99

_Gallons

(m= minutes)

n/a

60.000

Gallons X 1

60.000

01 - 01 - 98

Batch Units:
Gallons >

Flow Timebase:
m >

Auto Calibrate:
Batch K-Factor >

Batch K-Factor:
60.000 >

Total Units:
Gallons x 1 >

Last CAL:
01-01-98

Total K-Factor:
60.000 >

_ = blank display
digit option

13.3 OPTIONS Menu Setup Parameters

(sec. 10.4)

Menu

Parameters

Factory

Default

Range

Display

Description

Display contrast

Flow

decimal

Total

decimal

VIEW menu total/batch

volume reset access code

Simple or
Advanced

Pulse output

operation mode

Overrun compensation

mode

Overrun

volume

Option contact

mode

Option contact,

two stage mode

Option contact,

overrun alarm mode

Missing signal

alarm

Missing signal

alarm delay

Current output mode

Batch count direction

0 to 5

**.*** to *****.

******.** to ********.

On or Off

n/a

End of Batch or

Totalizer

Manual or Auto

0.00000 - 999999.

Missing signal, Two stage,

Overrun alarm, End of Batch,

Off

0.00 % - 100. %

0.00001 - 999999.

On or Off

0.10 - 999

seconds

Batch Completion, Valve

control, or

End of Batch

Count up or

down

****.*

*******.*

Off

Advanced

Totalizer

Manual

0.00000 Gallons

Missing

signal

95.0%

1.00000 Gallons

0.10 seconds

Batch

Completion

Count

Contrast:
3 >

Total Decimal:

*******

Lock:
OFF >

Operating Mode:
Advanced >

Pulse Output:
Totalizer >

Display Decimal:

*****

Option Contact:
Missing Signal >

Current Output:
BatchCompletion>

Two Stage
Setpoint%: 95.0>

Missing Signal
Delay: 30.0 sec >

Count Direction:
Down >

Overrun Volume:
0.00000 Gallons>

Overrun Alarm:
1.00000 Gallons>

Missing Signal
Alarm: On >

Overrun Comp:
Manual >

14. Maintenance

Clean the instrument case and front panel with a soft cloth and mild liquid soap solution.

15. Troubleshooting

Notes:

Display

Problem

Solution

-- -- -- --Gallons/m

Display timebase too large

Change flow timebase (S=Seconds, M=Minutes, H=Hours, D=Days) in

<ENTER> to START

CALIBRATE menu to a smaller value (e.g. GP

to GP

)

Time Left - - - min

Remaining batch time greater than

Display will show actual remaining minutes after the remaining batch time

<ENTER> to Stop

999 minutes (overrange)

is less than 999 minutes

-0001.8 Gallons

Flow rate detected after batch end

Repair leaky or stuck flow shuttoff valve.

<ENTER> to Start

Flow K-Factor

Flow (batch) display K-Factor dan not

Enter K-Factor greater than zero (sec. 10.2D)

can not be zero

be zero

Total K-Factor

Totalizer K-Factor can not be

Enter K-Factor greater than zero (sec. 9.2E)

can not be zero

zero

Must be between

Missing signal time delay must be set

Enter missing signal time delay within 0.10 - 999 seconds (sec. 10.4I)

0.10 - 999

for 0.10 - 999 seconds

Overrun Volume

Overrun alarm volumetric setting

Enter overrun alarm volumetric setpoint within 0.00100 - 999999.)

can not be zero

must be within 0.00100 - 999999. engineering units (sec. 10.4H
engineering units

Power Failure

Instrument power interrupted during

Use RIGHT arrow key to select "Resume" or "Clear". Selecting resume will

Resume Clear

active batch process

continue the batch from the point where the power interruption occurred.
Selecting clear will clear the power failure. After your selection has been
made, press ENTER to continue.

SETUP READ ERROR

Power fault occurred while saving

Press any key to reload factory defaults then reprogram flow system setup

Press any Key

setup menu entry

parameters. Note: Totalizer displays remain undistrubed and will
resume after instrument reset.

Provided by: KTH Sales, Inc.

www.KTHSales.com ph: 219-736-0060

8574 Louisiana Place

Merrillville, Indiana 46410 - USA

Signet Scientific Company, 3401 Aerojet Avenue, El Monte, CA 91731-2882 U.S.A.,

3-5600.090-1/(B-1/98), English

Printed in U.S.A.

PRINTED ON RECYCLED PAPER

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