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Engcon DC2 Installation Instructions Manual

MIG2

Made by: Engcon
Type: Installation Instructions
Category: Controller
Pages: 24
Size: 4.21 MB

 

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engcon DC2

INSTALLATION INSTRUCTIONS

Translation of the original Swedish 

instructions

Part no. 

|

 841616

Version 

|

 201702

 | ENGCON MIG2 | 

 


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 2

Instruction Manual

General

These instructions are designed to describe replacement of the original base machine 

joystick with the joystick supplied with the engcon DC2. It is important that the joysticks 

are used together with engcon DC2 for the Declaration of Incorporation in the installation 

instructions to be valid. 

In addition to these installation instructions, you must study and understand the safety 

information applicable to the base machine concerned, as well as any other equipment 

involved. 

Do not attempt to install, use or maintain your tiltrotator/rotator and its supplied equip-

ment before reading and understanding all information about the tiltrotator/rotator, 

its supplementary equipment and the base machine. Pay particular attention to the 

safety information.

WARNING!

Other safety instructions are found in the engcon DC2 instruction manual. 

WARNING!

 


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 3

engcon DC2

Table of Contents

Safety directives ��������������������������������������������������������������������������������������4

1.1 General ................................................................................................................ 4

1.2 

Safety checklist .................................................................................................... 4

1.3 

The environment .................................................................................................. 5

Symbols in the installation instructions ������������������������������������������������5

Checking delivered parts ������������������������������������������������������������������������6

3.1 

841519 MIG2 2 rollers ......................................................................................... 6

3.2 

841520 MIG2 3 rollers ......................................................................................... 6

3.3 

841521 MIG2 3 rollers, FNR ................................................................................ 6

3.4 

841522 MIG2 4 rollers ......................................................................................... 7

3.5 

841523 MIG2 4 rollers, FNR ................................................................................ 7

3.6 

841524 MIG2 5 rollers ......................................................................................... 7

3.7 

841525 MIG2 5 rollers, FNR ................................................................................ 8

3.8 

841528 MIG2 6 rollers ......................................................................................... 8

3.9 

841529 MIG2 6 rollers, FNR ................................................................................ 8

Joystick installation ���������������������������������������������������������������������������������9

4.1 

Area A .................................................................................................................. 9

4.1.1  Removal of original joystick ...........................................................................

9

4.1.2  Installation, screw ..........................................................................................

9

4.1.3  Cable routing ...............................................................................................

10

4.1.4

 

Attachment ..................................................................................................

10

4.1.5 Reinstallation ................................................................................................

11

4.1.6  Hand support ...............................................................................................

12

4.1.7  Attachment Kit .............................................................................................

12

4.1.8  Standard Bellow Adapter.............................................................................

13

4.1.9  Bellow Adapter Kit .......................................................................................

13

4.2 

Area B ................................................................................................................ 14

4.2.1  MIG2 Left (842020) .....................................................................................

14

4.2.2  MIG2 Right (852047) ...................................................................................

15

4.2.3  MIG2 Right FNR (852046) ..........................................................................

16

4.3 

Area C ................................................................................................................ 17

Documenting the installation ����������������������������������������������������������������18

5.1 

Build your own decal .......................................................................................... 18

5.2 

Affix the decals in a spot easily visible to the driver ........................................... 19

5.3 

Cut away misleading information on the original decals .................................... 19

5.4 

Update the engcon instructions for use ............................................................. 20

5.5 

Update the machine's original instructions for use ............................................. 20

5.6 

Decals for multiple user banks ........................................................................... 21

 


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 4

Instruction Manual

1  Safety directives

1�2  Safety checklist

1�1 General

It is of the utmost importance that you 

study and understand all the warning texts 

before beginning to install/use the engcon 

DC2. The warning texts highlight potential 

risks and how to avoid them. 

If in the slightest doubt, contact your em-

ployer or supplier.

Remember: a great many unnecessary 

risks can be mitigated through sound judge-

ment and knowledge of the machinery. The 

intended operator should therefore set 

aside time to learn how to safely handle the 

engcon DC2 before the machine is used.

Crushing risk from moving parts. Risk 

of personal injury.

WARNING!

If you have the slightest doubt concern-

ing your knowledge or work regarding 

safety details, contact your dealer or 

engcon Sweden.

WARNING!

Check that the function decal matches 

the machine functions before com-

mencing work. Risk of personal injury.

WARNING!

Defective or damaged equipment can 

cause personal injury, damage to the 

environment and/or property damage. 

Ensure that service and maintenance 

are carried out as recommended.

WARNING!

Never attempt to increase the maximum 

capacity of the equipment by modifica-

tions not approved by the supplier.

WARNING!

Replace damaged and/or illegible de-

cals and warning signs before the ma-

chine is used. Risk of personal injury.

WARNING!

Maintenance and repair of the electri-

cal system may only be carried out by 

professionally qualified persons.

WARNING!

Assembly and installation may only be 

carried out at a workshop authorised by 

the supplier. Changes to the assembly 

may not be carried out without the man-

ufacturer’s consent.

WARNING!

 


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 5

engcon DC2

2  Symbols in the installation instructions

1�3  The environment

Symbol

Description

WARNING

Risk of personal injury and/or property damage

Read the accompanying documentation for more information.

No/Incorrect measure

Yes/Correct measure

engcon's tiltrotators comprise at least 99 per cent recyclable material. engcon makes 

constant efforts to reduce its environmental impact. All assembly and/or service work 

must take place in compliance with applicable legislation and ordinances within the en-

vironmental, health and occupational safety areas. This includes all work, handling, stor-

age and processing of residual materials. 

Spillage must be avoided and taken care of when it occurs to prevent pollution of soil and 

water.

Note that hazardous waste may only be handled by people so authorised. All waste pro-

duced must be taken care of in compliance with applicable legislation and ordinances:

• 

Metallic materials must be recycled.

• 

Hydraulic hoses are normally used for energy recovery (sort as hazardous waste).

• 

Oils and greases are normally used for energy recovery (sort as hazardous 

waste).

• 

Electronic components must be recycled for materials (sort as hazardous waste).

• 

Packaging to be source sorted and recycled for materials.

• 

Paper to be source sorted and recycled for materials.

If in doubt, contact the environmental manager at engcon. 

 


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 6

Instruction Manual

3  Checking delivered parts

3�1  841519 MIG2 2 rollers

3�2  841520 MIG2 3 rollers

3�3  841521 MIG2 3 rollers, FNR

Position

Part

Designation

Quantity

1

841288

Joystick MIG2, left, one roller

1

2

841289

Joystick MIG2, right, one roller

1

3

841190

Joystick cabling

1

4

841868

Decal, MIG2

1

5

841869

Decal, MIG2

1

6

841161

Decal, machine functions symbol library – transparent

2

7

841858

Installation kit

1

8

841184

Warning decals for original instructions for use

1

Position

Part

Designation

Quantity

1

841291

Joystick MIG2, left, two rollers

1

2

841289

Joystick MIG2, right, one roller

1

3

841190

Joystick cabling 

1

4

841868

Decal, MIG2

1

5

841869

Decal, MIG2

1

6

841161

Decal, machine functions symbol library – transparent

2

7

841858

Installation kit

1

8

842047

Warning decals for original instructions for use

1

Position

Part

Designation

Quantity

1

841291

Joystick MIG2, left, two rollers

1

2

841290

Joystick MIG2, right, one roller, FNR

1

3

841190

Joystick cabling 

1

4

841868

Decal, MIG2

1

5

841869

Decal, MIG2

1

6

841161

Decal, machine functions symbol library – transparent

2

7

841858

Installation kit

1

8

842047

Warning decals for original instructions for use

1

 


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 7

engcon DC2

3�4  841522 MIG2 4 rollers

3�5  841523 MIG2 4 rollers, FNR

3�6  841524 MIG2 5 rollers

Position

Part

Designation

Quantity

1

841291

Joystick MIG2, left, two rollers

1

2

841292

Joystick MIG2, right, two rollers

1

3

841190

Joystick cabling

1

4

841868

Decal, MIG2

1

5

841869

Decal, MIG2

1

6

841161

Decal, machine functions symbol library – transparent

2

7

841858

Installation kit

1

8

842047

Warning decals for original instructions for use

1

Position

Part

Designation

Quantity

1

841291

Joystick MIG2, left, two rollers

1

2

841293

Joystick MIG2, right, two rollers, FNR

1

3

841190

Joystick cabling 

1

4

841868

Decal, MIG2

1

5

841869

Decal, MIG2

1

6

841161

Decal, machine functions symbol library – transparent

2

7

841858

Installation kit

1

8

842047

Warning decals for original instructions for use

1

Position

Part

Designation

Quantity

1

841294

Joystick MIG2, left, three rollers

1

2

841292

Joystick MIG2, right, two rollers

1

3

841190

Joystick cabling 

1

4

841868

Decal, MIG2

1

5

841869

Decal, MIG2

1

6

841161

Decal, machine functions symbol library – transparent

2

7

841858

Installation kit

1

8

842047

Warning decals for original instructions for use

1

 


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 8

Instruction Manual

3�7  841525 MIG2 5 rollers, FNR

3�8  841528 MIG2 6 rollers

3�9  841529 MIG2 6 rollers, FNR

Position

Part

Designation

Quantity

1

841294

Joystick MIG2, left, three rollers

1

2

841293

Joystick MIG2, right, two rollers, FNR

1

3

841190

Joystick cabling

1

4

841868

Decal, MIG2

1

5

841869

Decal, MIG2

1

6

841161

Decal, machine functions symbol library – transparent

2

7

841858

Installation kit

1

8

842047

Warning decals for original instructions for use

1

Position

Part

Designation

Quantity

1

841294

Joystick MIG2, left, three rollers

1

2

841295

Joystick MIG2, right, three rollers

1

3

841190

Joystick cabling 

1

4

841868

Decal, MIG2

1

5

841869

Decal, MIG2

1

6

841161

Decal, machine functions symbol library – transparent

2

7

841858

Installation kit

1

8

842047

Warning decals for original instructions for use

1

Position

Part

Designation

Quantity

1

841294

Joystick MIG2, left, three rollers

1.

2

842008

Joystick MIG2, right, three rollers, FNR

1

3

841190

Joystick cabling 

1

4

841868

Decal, MIG2

1

5

841869

Decal, MIG2

1

6

841161

Decal, machine functions symbol library – transparent

2

7

841858

Installation kit

1

8

842047

Warning decals for original instructions for use

1

 


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 9

engcon DC2

4  Joystick installation

4�1  Area A

4.1.1  Removal of original joystick

4.1.2  Installation, screw

You may need to shorten the screw to the appropriate length before you mount it as 

shown in the picture below.

 


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 10

Instruction Manual

4.1.3  Cable routing

4.1.4

 

Attachment

 


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 11

engcon DC2

4.1.5 Reinstallation

 


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 12

Instruction Manual

4.1.6  Hand support

4.1.7  Attachment Kit

Position

Part

Designation

1

841892

Cover Disc Hand Support Left

2

841893

Cover Disc Hand Support Right

3

841865

Hand Support Left

4

841866

Hand Support Right

1

1

2

3

4

Position

Part

Designation

1

8000196

Attachment Kit MIG2 Left

2

8000195

Attachment Kit MIG2 Right

2

 


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 13

engcon DC2

4.1.9  Bellow Adapter Kit

4.1.8  Standard Bellow Adapter

Position

Part

Designation

1

1033831

Bellow Adapter

Position

Part

Designation

1

1039301

Bellow Adapter Left

2

1039300

Bellow Adapter Right

3

8000191

Bellow Adapter Kit - CAT 308E - MIG2

4

8000190

Bellow Adapter Kit - Liebherr - MIG2

5

8000291

Bellow Adapter Kit Hyundai

1

1

2

3

4

5

 


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 14

Instruction Manual

4�2  Area B

4.2.1  MIG2 Left (842020)

Position

Part

Designation

1

841288

Joystick MIG2, left, one roller

2

841291

Joystick MIG2, left, two rollers

3

841294

Joystick MIG2, left, three rollers

A1 - OUT1

GND

+5V

RD
BK

BN

WH

BU
GN
YE
GY

PK

BK/WH

OR
VT

BK/WH

A2 - OUT2

A3

NO
NC
NO
NC

+12/24V

 NO   

LD1-SW6

 1

 2

 3

 4

 5

 6

 7

 8

 9

 10

 11

 12

 13

 14

 15

 16

RD3-SW7

 1

 1

2

2

3

3

YE

YE

GY

GY

BU

BU

GN

GN

WH

WH

8

1

9

16

852020

WH
BN

GN

YE

GY
PK

BU

RD

BK
VT

WH/BN

WH/GN

WH/YE
WH/GY

WH/PK

WH/BU

 1

 2

 3

 4

 5

 6

 7

 8

 9

 10

 11

 12

 13

 14

 15

 16

SW4

SW5

SW1

SW2

SW3

OUT1

OUT3

OUT2

SW7

SW6

1
2
3

 


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 15

engcon DC2

4.2.2  MIG2 Right (852047)

Position

Part

Designation

1

841289

Joystick MIG2, right, one roller

2

841292

Joystick MIG2, right, two rollers

3

841295

Joystick MIG2, right, three rollers

A1 - OUT1

GND

+5V

RD
BK

BN

WH

YE
GY

PK

OR
VT

BK/WH

GY/RD

A2 - OUT2

A3

NO
NC
NO
NC

+12/24V

 NO   

RD1-SW6

 1

 2

 3

 4

 5

 6

 7

 8

 9

 10

 11

 12

 13

 14

 15

 16

RD2-SW7

 1

 1

2

2

3

3

YE

YE

GY

GY

BU

BU

GN

GN

WH

WH

8

1

9

16

852047

SW4

SW5

SW1

SW2

SW3

OUT1

OUT3

OUT2

SW7

SW6

BU
GN

WH
BN

GN

YE

GY
PK

BU

RD

BK
BK

BK

VT

GY/PK
RD/BU

WH/GN

WH/YE

 1

 2

 3

 4

 5

 6

 7

 8

 9

 10

 11

 12

 13

 14

 15

 16

841
190

841190

1
2
3

 


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 16

Instruction Manual

4.2.3  MIG2 Right FNR (852046)

Position

Part

Designation

1

841290

Joystick MIG2, right, one roller, FNR

2

841293

Joystick MIG2, right, two rollers, FNR

3

842008

Joystick MIG2, right, three rollers, FNR

841190

1
2
3

A1 - OUT1

GND

+5V

RD
BK

BN

WH

YE
GY

PK

OR
VT

BK/WH

GY/RD

A2 - OUT2

A3

NO
NC
NO
NC

+12/24V

 NO   

RD1 - SW6

 1

 2

 3

 4

 5

 6

 7

 8

 9

 10

 11

 12

 13

 14

 15

 16

RD2 - SW7

 1

 1

2

2

3

3

YE

YE

GY

GY

GN

GN

WH

WH

BU

BU/WH

BK/GY

BK/BU

8

1

9

16

852046

WH
BN

GN

YE

GY
PK

BU

RD

BK
BK

BK

VT

GY/PK
RD/BU

WH/GN

WH/YE

 1

 2

 3

 4

 5

 6

 7

 8

 9

 10

 11

 12

 13

 14

 15

 16

OUT3

OUT2

SW7

SW6

+

F

N

R

SW4

SW5

SW1

SW2

OUT1

SW3

BU
GN

841
190

 


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 17

engcon DC2

4�3  Area C

Pos Part

1

841105

2

841190

R

L

1

2

 


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 18

Instruction Manual

1

2

USER 1

SHEAR

1

2

5  Documenting the installation

5�1  Build your own decal

Pos Designation

1

841161

2

841868 or 848869

Examples:

Pos Designation

1

USER 1 decal

2

SHEAR decal (tilt hydraulics)

 


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 19

engcon DC2

USER 1

USER 2

SHEAR

1

2

5.2  Affix the decals in a spot easily visible to the driver

Pos Designation

1

Joystick decals

Pos Designation

2

Example, decal location

5�3  Cut away misleading information on the original decals

Note that machine functions that still apply must not be cut away. 
Note that engcon decals do not fully replace the machine's original decals.

 


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 20

Instruction Manual

5�4  Update the engcon instructions for use

Pos Designation

1

841161

2

Instructions for use, engcon

5�5  Update the machine's original instructions for use

Pos Designation

1

842047

2

Locate the decal such that it makes clear the joystick has been replaced and that there is information 

on new functions in the engcon instructions for use.

3

Where necessary, emphasise changes by crossing out misleading or ambiguous information.

3

2

1

1

2

 


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 21

engcon DC2

5�6  Decals for multiple user banks

If more than one user bank is activated, the installer must affix one decal per user bank. 

The cab module must then also be fitted so that the driver can see the display and there-

by see which user bank is active.

The installer is then responsible for ensuring that there is one decal per user bank and 

that the base machine's instruction manual is updated with this information.

Pos Designation

1

The current user is shown in the display

2

Each user must have a corresponding decal

1

2

USER 1

USER 1

USER 2

SHEAR

 


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Notes

 


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Notes

 


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www.engcon.com

TOOL SYSTEMS FOR INCREASED PROFITABILITY

engcon Sweden AB Transportgatan 5, SE-833 36 Strömsund 

|

 Tel +46 670 650 400 

|

 Fax +46 670 650 457 

|

 Email sweden@engcon.com