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Delco KING BRUTE PN 09301 A Operator's Manual

Made by: Delco
Type: Operator's Manual
Category: Pressure Washer
Pages: 22
Size: 0.78 MB

 

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Manual

 

 Page 1 

Pressure Washers 

and Accessories 

    KING BRUTE

( PN 09301 A )

Operators Manual 

and Parts Lists 

Delco Pressure Washers LIT-KING-DEL

Rev1 11-07

 


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LIMITED WARRANTY

At DELCO

®

 CLEANING SYSTEMS, we distribute top quality industrial / commercial / personal pressure 

washers that are designed for heavy-duty use, maximum reliability, durability, and long life.  Our pressure 

washers are built for all duty applications and steady use due to higher quality levels.  

The manufacturer of this product agrees to repair or replace designated parts that prove defective within the 

warranty period of one (1) year listed in the chart.  Specific limitations/extensions and exclusions apply, 

and are listed in the chart on page 3.  This warranty covers defects in material and workmanship and not parts 

failure due to normal wear; abuse; accidental damage; negligence; improper use, maintenance, 

and storage.  To make a claim under the terms of the warranty, all parts said to be defective must be available 

or returned (if requested) to DELCO

®

 CLEANING SYSTEMS designated Warranty Service Center for 

warranty inspection.  The judgments and decisions of the Warranty Service Center concerning the validity of 

warranty claims are final.

These warranties pass through to the end user.  As a factory authorized and trained Warranty Service Center 

the factory will honor the terms of all component warranties and satisfy claims of the appropriate warranty 

provisions.  

Normal wear items include, but are not limited to, Valves and Seals, which are not covered by this warranty.

This Warranty replaces all other warranties, express or implied, including without limitation any warranties of 

merchantability or fitness for a particular purpose and all such warranties are hereby disclaimed and excluded

by the manufacturer.  The Manufacturer’s warranty obligation is limited to repair and replacement of defective 

products as provided herein and the Manufacturer shall not be liable for any further loss, damages, or 

expenses – including damages from shipping, accident, abuse, acts of God, misuse, or neglect.  Neither is 

damage from repairs using parts not purchased from the manufacturer or alterations performed by non-factory 

authorized personnel.  Failure to install and operate equipment according to the guidelines put forth in the 

instruction manual shall void warranty.  

This warranty does not cover the following: damage resulting from shipping (claims must be filed with freighter), 

accident, abuse, act of God, misuse, or neglect.  Neither is damage from repairs or alterations performed by 

non-factory authorized personnel or failure to install and operate equipment according to the guidelines put 

forth in the instruction manual.

The manufacturer will not be liable to any persons for consequential damage, for personal injury, or for 

commercial loss.

 


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LIMITED WARRANTY (cont)

Parts / Components 

 

 

Warranty Period and Details 

High Pressure Pumps

 

Five (5) year limited manufactuer warranty on pump

 

 

workmanship and defects in material.  

Lifetime on forged brass manifold.

 

Warranty does not apply to failures on other pump parts due 

to: 

 

Freight damage 

 

Freeze damage 

 

Damage caused by parts or accessories not obtained 

from / or approved by Delco  

 

Normal wear of moving parts or components affected 

by moving parts. 

 

Electric Motors (if applicable)

   

 

 

One (1) year from date of first start up. 

 

Burners

 

 (hot water machines)

 

 

 

 

One (1) year from date of first start up. 

 

Hot Water Burner Coil

(hot water machines)

 

 

Five (5) years from date of first start up.   

Warranty only covers workmanship or defects of material.  

 

Warranty does not apply to: 

 

Freeze Damage 

 

Over Pressure burst damage caused by improper 

maintenance of safety devices. 

 

Frame

   

 

 

One (1) year from date of first start up. 

 

Accessories

 

 

 

 

Ninety (90) days.  Includes tips, guns, wands,  

 

 

 

 

 

injectors, unloaders, hose reel, brushes, foamers, 

 

 

Engines

   

 

 

Covered by engine manufacturer warranty.  See engine manual.

 


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Manual 

        

 

 Page 4 

IMPORTANT SAFETY PRECAUTIONS

 

 

IMPORTANT: 

Please read the following instructions before installing and operating this equipment. 

 

DANGER 

 

THIS EQUIPMENT CAN BE HAZARDOUS TO OPERATOR SAFETY AND ONLY AUTHORIZED 
PERSONNEL WHO HAVE READ AND UNDERSTAND THE INSTALLATION AND OPERATION 
MANUAL SHOULD  
BE PERMITTED TO OPERATE THIS EQUIPMENT. DO NOT LEAVE WAND UNATTENDED 
WHILE EQUIPMENT IS RUNNING.  

Failure to follow all cautionary warnings and procedures may result in serious or fatal injury and/or 
property damage including, but not limited to: fire, severe burns, concussion from explosion, 
electrocution, scalding, penetration by pressurized water, chemical reaction, asphyxiation, cuts, 
contusions, laceration, and loss of body parts and/or life. 

 

DO’S 

 

1.  ALWAYS WEAR SAFETY GLASSES, GOGGLES or FULL FACE SHIELD; GLOVES, and when 

spraying acids WEAR RAIN GEAR. NEVER RUN ACIDS THROUGH THE PUMP ON THIS 
EQUIPMENT.  

2.  USE ONLY THE SAME SIZE NOZZLE SUPPLIED WITH THIS EQUIPMENT.  

3.  CHECK YOUR BATTERY FOR WATER LEVELS AND MAINTAIN A GOOD CHARGE.  

4.  USE ¾" (inch) x 50' (foot) GARDEN HOSE FOR WATER SUPPLY-.  

5.  USE A CLEAN FUEL CAN FOR REFUELING UNIT.  

6.  USE CLEAN DIESEL FUEL OR KEROSENE.  NO ADDITIVES. Fill fuel tank each evening.  This 

will help minimize condensation in fuel tank, and prolong fuel pump life.  

7.  Always follow chemical manufacturer’s recommendations in use of chemicals with this 

equipment. Immediately after using chemical solutions through this equipment, flush thoroughly 
with clear water.  

8.  Disconnect all electrical power before performing any maintenance on this equipment.  

9.  Make sure positive is always positive and negative is always negative to keep from shorting out.  

10. When storing this equipment in freezing weather conditions, this equipment must be drained 

thoroughly; and the plumbing system charged with a 50% solution of permanent type antifreeze. 
Antifreeze should be used when the equipment is not in service for prolonged periods or is being 
transported in freezing weather.  NOTE: Antifreeze must be flushed out of equipment thoroughly 
before any cleaning project begins. Failure to do so could result in damage to paint or chemical 
attack on painted surfaces.  

11. Use a water softener on your water system if it is high in mineral content (HARDNESS).   Failure 

to do so will result in lime build-up in plumbing systems.  

12. Use only manufacturer approved components when replacing parts on this equipment.    Failure 

to do so may create operating conditions that are hazardous to personal health, safety, and will 
void the warranty.  

13. Use only recommended oil in pump.  

 


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Manual 

        

 

 Page 5 

14. Always cool down coil.  

DO NOT’S  

DO NOT -

 UNDER ANY CIRCUMSTANCES - POINT THE HIGH PRESSURE NOZZLE  AT 

YOURSELF, OTHER PEOPLE, OR ANIMALS!  

1. 

DO NOT

 use an undersized discharge nozzle.  

2. 

DO NOT 

disconnect the pressure hoses or wand while the equipment is HOT, PRESSURIZED or 

RUNNING.  

3. 

DO NOT

 operate this equipment without sufficient water supply to the pump.  

4. 

DO NOT

 operate this equipment without proper ventilation or in a closed space.  

5. 

DO NOT

 use any type of fuel other than # 2 diesel, kerosene or # 1 home heating oil.  

6. 

DO NOT

 leave wand unattended while equipment is running.  

7. 

DO NOT

 point the stream of water from nozzle toward any person or animal (including the 

operator).  

8. 

DO NOT

 touch exhaust stack, metal wand and hose on 

HOT WATER UNIT

THEY GET VERY 

HOT! 

 

9. 

DO NOT

 obstruct the exhaust stack.  

10. 

DO NOT

 run engine or burner within 25 feet of flammable materials or dust.  

11. 

DO NOT

 use this equipment around or near explosive environment of any kind. (Gas, paint, 

solvents, etc.)  

12. 

DO NOT

 screw the pop-off valve all the way in to prevent leaking or dripping.  

13. 

DO NOT

 adjust the unloader-regulator valve (on trigger control units) to a pressure in excess of 

200 PSI of equipments motor or pump rating.  

14. 

DO NOT 

secure trigger gun in the open position (ON). Operate ONLY with your hand during 

operation to prevent injury.  

15. 

DO NOT 

allow air into the water system through soap valve or loose fittings.  

16. 

DO NOT

 operate the machine if the water pressure drops or is low.  

17. 

DO NOT

 continue to operate this machine if burner fails to shut off when trigger is released 

(closed).  

18. 

DO NOT

 continue to operate this machine if burner fails to light.  

19. 

DO NOT

 smoke or operate this machine while filling or emptying fuel tank(s), or 

connecting/disconnecting tanks and fittings.  

20. 

DO NOT 

operate this machine if coil becomes clogged or soothed.  

21. 

DO NOT

 alter machine from manufacturer’s design.  

22. 

DO NOT

 attempt to pull beyond normal length.  

23. 

DO NOT

 attempt to service this machine without first disconnecting the electrical service. Failure 

to do so may cause severe or 

fatal electrical shock. 

 

24. 

DO NOT BY-PASS ANY SAFETY DEVICE ON THIS MACHINE! 

 

 

 


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Manual 

        

 

 Page 6 

INSTALLATION 

 

1. LOCATION 

 

Avoid operating units in small areas or near exhaust fans.  Adequate oxygen is needed for combustion 
or dangerous carbon monoxide will result. Stationary units should be installed in accordance with local 
plumbing and heating codes.  

 

2. FUEL SUPPLY 

 

Oil Fired Units: Fill fuel tank with clean kerosene, No. 1 home heating fuel, or diesel fuel (without 
anti-gel additives.)  

 

3. VENTING THE UNITS -

 

If the unit is to be used in an enclosed area it must be vented out.  

The Draft Regulator (on oil-fired units) and chimney must be 
same size as the stack on the cleaner unit.  Poor draft will cause 
the unit to soot-up and not operate efficiently.  When installing 
the machine so the stack will be as straight as possible, 
protruding through the roof at a sufficient height to eliminate 
down-draft and to comply with local codes. 

 

Always disconnect the battery when servicing your cleaner.  

 

 

 

 

 

 


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Manual 

        

 

 Page 7 

OPERATING THE MACHINE 

 

PRE-OPERATING INSTRUCTIONS 

 

1.  Connect the swivel end of the discharge hose to the cleaning gun.  

2.  Attach the hose to the machine outlet.  

3.  Check the fuel level in the fuel tank. Add fuel if required. It is best to keep fuel tank full during 

nonworking conditions.  

4.  Attach an ordinary garden hose to the float tank inlet.  Turn on the water supply and let the float 

tank fill.  

5.  Place the end of the soap line into your soap solution container.  

 

OPERATING INSTRUCTIONS 

 

NOTE:

  On initial start up, or if machine has not been operated for several days, it is advisable to 

remove the nozzle from the cleaning gun and flush out any foreign material. Open the water supply. 
Turn on the engine and let the unit run until clear water flows through the cleaning gun.  

1.  Turn on the water supply.  

2.  Add fuel if required. Check oil levels in pump and engine before starting.  

3.  Install the nozzle tip into the cleaning gun.  

4.  Close the soap valve. (turn fully clockwise)  

5.  Securely hold the cleaning gun and turn the switch to position 1(pump).  

6.  The recommended method of cleaning is:  

 

A.  Wet entire surface and remove the loose dirt with water only,  

B.  Turn on the soap by opening the soap valve (turn the handle counterclockwise).  NOTE: The 

operating pressure of the machine will drop to nearly zero until the soap line is primed.  

C. Cover the entire surface to be cleaned with soap/water solution by applying from the bottom 

up. Allow the soap to stay on surface four to five minutes.  

D. Close the soap valve and wash at high pressure with water only from the top down.  

NOTE: 

Soap will flush from the coil and discharge hose within a minute or two of operation.  

E.  For hot water washing, turn the switch to position 2 (burner). 

CAUTION:

 If there is a sudden loss 

of pressure while washing with hot water, turn the burner off immediately and attempt to locate 
the problem while running cold water only.  Failure to turn the burner off could cause excessive 
temperature and pressure build-up in the heating coil.  

 

 
 

 


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 Manual 

        

 

 Page 8 

SHUT DOWN INSTRUCTIONS 

 

1.  If the burner is on turn control switch to position 1(pump).  

2.  Run water through the pump until cool water flows from the cleaning gun. Failure to do this could 

result in increased coil scaling.  

3.  Turn the control switch to off.  

4.  Turn off the water supply.  

5.  If the machine will be exposed to freezing temperatures, see winterizing procedure. 

 

 THINGS TO CHECK DAILY 

 

1.  Check oil level in pump. 

2.  Fill fuel tank at the end of each day’s use to prevent condensation build-up in fuel system.  

3.  Fill soap container.  

4.  Check oil level in engine. 

 

THINGS TO CHECK WEEKLY 

 

1.  Check and clean water float tank and pump inlet screen.  

2.  Check all hoses for leaks and damage. Repair or replace as needed. 

3.  Check pressure nozzle for wear. Replace if needed.  

4.  Check all nuts and bolts.  Tighten as needed (DO NOT OVER TIGHTEN.)  

5.  Check all water connections for leaks. Tighten if loose.  

6.  Check belts and pulleys for wear and tightness. (DO NOT CHECK WHILE MACHINE IS 

RUNNING.)  

 

 

 

 

 

 


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Manual 

        

 

 Page 9 

MAINTENANCE OF COMPONENTS 

 

PUMPS 

 

1.  Refer to pump section in this manual for your model of equipment. 

2.  Change pump oil after the first 25 hours of use.   

Subsequent changes should be every 250 

hours or 3 months, whichever comes first.  

A.  Disconnect power supply.  

B.  Remove drain plug on pump and drain oil.  

C.  If the oil has water in it, it is important to flush out the pump with oil before refilling 

pump with the proper oil.  

3.  Refilling: Replace drain plug and fill slowly to the dot in the center of sight glass, or the proper 

level on dip stick. Do not over fill.  

4.  Use high quality 30 wt. non-detergent oil.  

 

OIL BURNERS 

 

1.  BLOWER FAN: Clean blower fan in burner housing once a year or as often as needed.  Dirt and 

deposits    will reduce air delivery and affect combustion.  

2.  FUEL NOZZLE: Keep tip free of surface deposits wiping with a clean, solvent saturated, cloth rag.  

The nozzle should be changed once a year for maximum heating and emission control.  

3.  FUEL FILTER: Clean or replace every 400 hours or 3 months, whichever comes first (or as 

needed). This will help prolong fuel pump life and burner efficiency.  

DESCRIPTION 

Racor Water Separator 

4.  FUEL TANK: Drain one pint of fuel from bottom of fuel tank every 50 hours of use or every two 

weeks, whichever comes first. Check for water or contaminates in fuel. If any are present, drain 
and flush fuel tank then refill with clean fuel. This will prolong fuel pump life and burner efficiency.  

5.  ELECTRODES: Clean off carbon deposits on electrodes. To adjust electrodes refer to figure and 

these instructions:  

 

A.  TO REMOVE THE GUN ASSEMBLY: Disconnect the oil 

line at the burner fan housing. Remove gun holding nut 
on outside of housing. Loosen transformer hold-down 
screw and swing open transformer on hinges. Gun 
assembly can now be removed by turning 1/4 turn and 
lifting out and pulling down through this opening. 
 

B.  SPACING OF ELECTRODES: The electrodes should be 
spaced 1/8 inch apart, 5/16 inch above the top of fuel 
nozzle and 1/4 inch from the center of fuel nozzle tip, to the electrodes. 

 


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Manual 

        

 

 Page 10 

6.  FUEL PUMP:  To bleed air out of fuel pump, open air bleed valve on side of fuel pump.  Turn 
machine and burner ON. When fuel looks clear (NOT FOAMING), close air bleeding valve. Air is out 
of fuel lines and fuel pump.  

A.  To check fuel pressure, plumb a 200 PSI gauge into the port marked gauge.  DO NOT USE 

BLEED VALVE PORT TO CHECK FUEL PUMP PRESSURE.  

B.  To adjust fuel pressure, insert a small flat screwdriver into pressure regulator slot and turn 

clockwise to increase pressure and counter clockwise to decrease pressure. One full turn is about 
10 PSI. Use a pressure gauge. normal operating pressure is 140 PSI. DO NOT EXCEED 150 
PSI.  

C. Service the fuel pump once every 50 hours or 3 months by cleaning the fuel strainer screen. 
 

A clogged strainer or fuel filter will cause fuel pump starvation and dry the fuel pump up. 

The ONLY lubrication the fuel pump has is the fuel that runs through it. KEEP IT CLEAN for 
longer fuel pump life.  

 

WINTERIZING 

 

1.  Shut off and disconnect the water supply.  

2.  Drain float tank.  

3.  Install antifreeze kit (available through local dealer.)  

4.  Remove nozzle from wand, and insert pick up hose and soap line into a bucket of 50% solution of 

antifreeze. Pump antifreeze through machine. Open and close trigger gun a few times to 
winterize unloader system. When antifreeze flows from the wand, shut the pump off.  Disconnect 
antifreeze kit.  

 

NOTE: BEFORE 

attempting to wash ANY painted surface, pump anti-freeze out of machine into a 

clean bucket and save for next use.  

 


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 Manual 

        

 

 Page 11 

DE-SOOTING COIL 

 

Poor grades of fuel oil or inadequate combustion air will cause heavy soot build up on the outside 

surface of the heating coil. This will insulate the coil and restrict air flow through the coil, further 
aggravating the soot build up.  

To clean off soot, add Red Devil Soot Remover, using manufactures mixing instructions, or remove coil 
and clean thoroughly, or Call a Factory  Authorized DELCO Dealer.  

DE-LIMING OR DE-SCALING OF COIL 

 

In hard water areas, or when using the wrong kind of soap, lime build-up inside the coil pipe will occur.  

Lime build-up will decrease the water temperature, water flow may eventually plug the coil.  

It is recommended that a low pressure auxiliary pump be used if de-liming or de-scaling is needed. 
To install low pressure auxiliary pump.  

1.  Disconnect high pressure hose that goes between high pressure pump and coil inlet.  

2.  Connect about four feet of hose with screen to suction side of a low pressure auxiliary pump.  

3.  Connect a discharge hose between the low pressure auxiliary pump discharge side and the inlet.  

4.  Disconnect high pressure discharge hose from coil outlet.  

5.  Connect another 5-6 feet of hose to the coil outlet and run to a 5 gallon bucket.  

6.  Stick low pressure auxiliary pump suction hose w/screen into 5 gallon bucket.  

7.  Mix 2 gallons of water with 1 container of Coil Doctor.  

8.  Turn on pump and circulate the acid mixture through the coil system for about 40 minutes or until 

discharge solution stops foaming.  

 
After cleaning, remove low pressure auxiliary pump assembly and connect all plumbing. Remove 
pressure tip from end of wand. Turn on pressure washer and run clean water through machine for 
about 5 minutes. This flushes out the coil and neutralizes any remaining acid. Replace pressure tip.  

OR, call your Factory Authorized DELCO

®

 Distributor.  

WARNING : 

COIL DOCTOR IS ACID AND IS HARMFUL TO SKIN AND EYES. 

ALWAYS FOLLOW MANUFACTURERS LABEL DIRECTIONS. 

 

 

 

 

 


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Manual 

        

 

 Page 12 

DIAGNOSIS AND MAINTENANCE

 

PROBLEM

 

PROBABLE CAUSE

 

SOLUTION

 

Low Pressure 

 

Worn nozzle  

Replace nozzle of proper size.  

 

Belt slippage.  

Tighten or replace; use correct belt.  

 

Air leak in inlet plumbing.  

Use PTFE liquid or tape.  

 

Pressure gauge inoperative or not 
registering accurately.  

Check pressure with new gauge and replace as needed.  

 

Relief valve stuck partially plugged or 
improperly adjusted.  

Clean and reset relief valve to system pressure and correct by-
pass. Check supply tank for contamination.  

 

Worn seat or valves.  

Clean or replace with valve kit.  

 

Inlet suction strainer clogged or improperly 
sized.  

Use adequate size for inlet pump connection and fluid being 
pumped. Clean frequently.  

 

Worn seals. Abrasives in pumped fluid, 
severe cavitation; inadequate water 
supply, stressful inlet conditions.  

Install and maintain proper filter, check line size and flow available 
to pump. Install a C.A.T.  

 

Fouled or dirty inlet or discharge valves.  

Clean inlet and discharge valve assemblies.  

 

Worn inlet or discharge valves.  

Replace with valve kit.  

 

Leaky discharge hose.  

Replace hose. Check connections.  

Pulsation, pump runs 

extremely rough, pressure 

low

.  

Faulty Pulsation Dampener  

Check precharge (should be 30-50%) of system pressure or 
replace as needed.  

 

Restricted inlet or air entering inlet 
plumbing.  

Check filters and clean as needed. Check fittings and use PTFE 
liquid or tape for air tight connection.  

 

Stuck inlet or discharge valve  

Clean or replace valve. Check supply tank for contamination.  

Water leakage from under 

the manifold 

 

Worn seals  

Replace with seal kit, check inlet pressure and system 
temperature, use Thermo Valve in by- inlet pressure regulator in 
inlet line.  

Oil leak between crankcase 

and pumping section *Slight 

leakage

.  

Worn crankcase seals  

Replace crankcase seals  

Oil leaking in area of 

crankshaft 

 

Worn crankshaft seal Bad bearing  

Replace damaged seals. Replace bearing.  

Excessive play in the end of 

t

he crankshaft. 

 

Worn bearing  

Replace bearing.  

Water in crankcase 

inside of 

the crankcase 

Humid air condensing into water  

Change oil every 3 months or 500 hours intervals using premium 
grade 10W30 Non-detergent hydraulic oil, (other approved oil 
every month or 200 hours.)  

 

Leaking of crankcase seals or seals 
installed backward  

Replace seals. Follow proper installation procedure. Contact Cat 
Pumps supplier for crankcase servicing.  

Oil leaking at the rear 

portion of the crankcase

 

Damaged or improperly installed oil gauge, 
crankcase cover, or drain plug o-ring  

Replace oil gauge, crankcase cover or drain plug o-ring. Thread in 
oil gauge and drain plug hand tight to avoid extruding o-ring.  

Loud knocking noise in 

pump 

 

Pulley loose on crankshaft  

Check key and tighten screw  

 

Worn bearing, connecting rod or 
crankshaft.  

Consult Cat Pumps supplier for crankcase servicing.  

 

Stressful inlet conditions.  

Install C.A.T.  

Frequent or premature 

failure of the packing 

 

Cracked or scored plungers Abrasive 
material in the fluid being pumped Check 
supply tank for contamination.  

Replace plungers Install proper filtration on pump inlet plumbing.  

 

Excessive pressure and/or temperature of 
fluid being pumped.  

Check pressure and fluid inlet temperature; be sure they are within 
specified range.  

 

Over pressure of inlet or discharge  

Reduce pressure per specifications.  

 

Running pump dry.  

DO NOT RUN PUMP WITHOUT WATER!  

Strong surging at the inlet 

and low pressure at the 

discharge side. 

 

Foreign particles in the inlet or discharge 
valve or worn inlet or discharge valves. 

Check for smooth surfaces on inlet and discharge valve seats. 
Replace with kit if pitted or worn. Check supply tank for 
contamination, Install and regularly clean filter. Do not pump 
abrasive fluids.  

 

 

 

 

 

 


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 Manual 

        

 

 Page 13 

Notes: 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 


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Repair Kits

Pos Code

Description

Qty.

44

67

40

69

41

42

70

2

1

3

4

5

4

3

1

2

6 7

8

9

13

12

11

10

14

15

16

17

18

19

20

21

22

23

24

25

27

33

28

27

34

35

36

37

38

28

32 31

30

27

28

71

72

73

74

57

3

(6)

4

(6)

6

(3)

16

30

(3)

42

10

7

(3)

32

(3)

33

(3)

25

(3)

24

(3)

23

(3)

22

(3)

21

(3)

Valve Kit # PPA1554
Qty 6 of each part
included per kit

Piston Kit # PPA1555
Qty 3 of each part
included per kit

Water Seal Kit #PPA 1556
Qty 3 of each part
included per kit

Support Ring Kit #PPA 1558
Qty 3 of each part
included per kit

Oil Seal Kit #PPA 1557
Includes 3 of part #30

PUM0015

1

PPA1501 O-Ring

6

2

PPA1502 TBD

6

3

PPA1504 ValveAssembly

6

4

PPA1505 O-Ring

6

5

PPA1506 Plug

1

6

PPA1507 SupportRing15

3

7

PPA1508 Gasket15mm

3

8

PPA1509 PistonGuide15mm 3

9

PPA1510 PumpBody

1

10

PPA1511 BearingCap

1

11

PPA1512 Circlip52mm

1

12

PPA1513 SnapRing

1

13

PPA1514 Bearing

1

14

PPA1515 OilCap/Dipstick

1

15

PPA1516 PistonPin

3

16

PPA1517 Gasket

1

17

PPA1518 Screw

6

18

PPA1519 CrankcaseCover

1

19

PPA1520 ConnectingRod

3

20

PPA1521 GuidingPiston

3

21

PPA1522 O-Ring

3

22

PPA1523 Washer

3

23

PPA1524 Piston15mmXm

3

24

PPA1525 Washer

3

25

PPA1526 Nut

3

27

PPA1527 O-Ring

3

28

PPA1528 Plug

3

29

PPA1529 Screw

4

30

PPA1530 OilSeal

3

31

PPA1531 PistonGuide15mm

3

32

PPA1532 O-Ring

 

 

3

33

PPA1533 Gasket15mm

3

34

PPA1534 Plug:1/2”  

 

1

35

PPA1535 O-Ring

 

 

1

36

PPA1536 PumpHeadBrass

1

37

PPA1537 Lockwasher

8

38

PPA1538 Screw

 

 

8

40

PPA1539 Bearing  

 

1

41

PPA1540 SnapRing 

 

1

42

PPA1541 OilSeal

 

 

1

44

PPA1542 Screw8X20

4

53

PPA1543 TBD

 

 

1

57

PPA1544 HeadCompleteXM15mm

1

60

PPA1545 ShaftHollow

1

61

PPA1546 TBD

 

 

1

67

PPA1547 SetScrew  

 

1

69

PPA1548 ShaftHollow

1

70

PPA1549 Flange/Gasoline(F25)

1

71

PPA1550 OilSightGlass

1

72

PPA1551 SnapRing 

 

1

73

PPA1552 DiffuserSiteGlass

1

74

PPA1553 O-Ring

 

 

1

PPA1554 Valve Kit  

 

1

PPA1555 Piston Kit 

 

1

PPA1556 Water Seal Kit

1

PPA1557 Oils Seal Kit

1

PPA1558 Support Ring Kit

1

PPA1559 Pump Oil  

 

1

Pos

Part #

Description

Qty

Pos

Part #

Description

Qty

 


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PPA0015 Unloader

Code

Description

Qty.

Special Parts / Kits

Repair Kits

Pos Code

Description

Qty.

Pos Code

Description

Qty.

15

19

14

17

12

6

11

13

16

18

20

21

22

23

24

1

2

3

4

5

7

8

10

9

Repair Kits

O-Rings

12

(2)

14

(1)

15

(1)

18

(1)

20

(1)

23

(1)

14

11

12

(2)

13

Unloader

15
16

18

19

1

PPA1560

Cap

 

 

1

2

PPA1561

Screw

 

 

1

3

PPA1562

Nut

 

 

1

4

PPA1563

KnobUnloader

1

5

PPA1564

AdjustmentBarrel

1

6

PPA1565

RollPin  

 

1

7

PPA1567

SpringGuide

1

8

PPA1568

UpperPlate

1

9

PPA1569

Spring  

 

1

10

PPA1570

Lower Plate

1

11

PPA1572

Piston  

 

1

12

PPA1573

O-Ring  

 

2

13

PPA1574

PistonGuide

1

14

PPA1575

O-Ring  

 

1

15

PPA1576

O-Ring  

 

1

16

PPA1577

ByPassJet

1

17

PPA1578

Seat

1

18

PPA1579

O-Ring  

 

1

19

PPA1580

Valve Housing

1

20

PPA1581

O-Ring  

 

1

21

PPA1582

Jet

1

22

PPA1583

Spring  

 

1

23

PPA1584

O-Ring  

 

1

24

PPA1585

ThreaderAdapter

1

PPA1586

Unloader Kit

1

PPA1587

O-Rings Kit

1

Kit PPA1586

Kit PPA1587

Pos

Part #

Description

Qty

 


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 Manual 

        

 

 Page 16 

BURNER (Beckett 12V) COMPONENT LOCATOR & PARTS LIST 

 

 

Ref.No.  Part No. 

Qty. 

Description 

1

 

29601A

 

1

 

Air Shutter 

2  

29602A  

1  

Air Band 

3  

29603A  

1  

Escutcheon Plate  

4  

29604A  

1  

Gasket, Square Plate 

5  

29605A  

1  

Air Tube Flange Assembly 

6  

193871  

1  

Flange Gasket 

7  

45027A  

1  

Motor  

8  

962139  

1  

Mounting Screws 1/4" - 20NC x 5/8  

9  

29606A  

1  

Blower Wheel (R.W.B. only)  

10  

29609A  

1  

Coupling  

11  

197216  

1  

Fuel Unit  

12  

962219  

4  

Mounting Screws 1/4" - 20 NC x 7/8"  

13  

193107  

1  

Pump Nozzle Port Fitting  

14  

29612A  

1  

Connector Tube Assembly  

15  

48415A**  

1  

Ignition Transformer Assembly with Interrupted Ignition  

16  

29641A  

1  

Nozzle Line Electrode Asm.  

17  

47000A  

1  

Oil Valve  

18  

51454A  

1  

Brushes, Replaceable Motor  

19  

962626  

2  

Mounting Screws 10 - 24NC x 5/16  

20  

NI  

1  

Transformer Gasket  

 

 
 

 


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 Manual 

 

 Page 17

ELECTRICAL SCHEMATIC (12VDC) 

 


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 Manual 

        

 

 Page 18 

GUNVALVE AND HOSE ASSEMBLY COMPONENT LOCATOR 

 

 

 

 


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Manual 

        

 

 Page 19 

GUNVALVE AND HOSE ASSEMBLY COMPONENT LOCATOR 

PARTS LIST 

 

Ref. No. 

Qty. 

Part No. 

Description 

QC-251-22 

O-Ring / O-Anillo 

QC-250-51 

Female Socket, ¼ / Ancla Hembra, ¼  

GE-600-36 

Extension Tube, 3 ft / Tubo de Extensión, 3 ft  

4 1  GC-590-40 

Spray Gun / 

Pistola Aerografica  

QC-381-22 

O-Ring / O-Anillo  

192278 

Quick Coupling Socket, 3/8 / Manguito de Acomplamiento Rápido, 3/8 

DH-477-50 

Hose, 3/8 x 50 ft, 3000 PSI / Tubo Flexible, 3/8 x 50 ft, 3000 psi  

QC-380-43 

Female Plug, 3/8 / Tapón Hembra, 3/8  

192276 

Male Socket, 3/8 / Ancla Macho, 3/8  

10 

DH-166-50 

Hose, 3/8 x 50 ft, 4000 PSI / Tubo Flexible, 3/8 x 50 ft, 4000 psi  

11 

197055 

Male Plug, 3/8 / Tapón Macho, 3/8  

12 

DH-499-50HP 

Hose Assembly / Ensamblaje de Tubo Flexible  

 

 

 

 

 

 

 


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Manual 

        

 

 Page 20 

GC 590-40 GUNVALVE COMPONENT LOCATOR 

 

 

 

 

 

 

 

 


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 Manual 

        

 

 Page 21 

 

GC 590-40 GUNVALVE COMPONENT LOCATOR PARTS 

LIST 

 

Ref. 

No. 

Qty. 

Part No. 

Description 

GC-765-14 

Housing (Right) / Carcasa (Derecho) 

8001660 

Housing (Left) / Carcasa (Izquierdo)  

GC-765-75 

Trigger / Gatillo  

GC-764-44 

Pin / Pasador  

8002258 

Valve Body  / Cuerpo de la Valvula  

6* 

GC-765-22 

Trigger Cam / Leva de Gatillo  

8* 

GC-764-20 

O-Ring / Empaque-O  

9* 

GC-764-18 

Control Bolt / Tornillo de Control  

10 

8001661 

Trigger Lock / Cerrojo del Gatillo  

11 

GC-764-41 

Cap / Funda - Tapa  

12* 

GC-764-38 

Valve Spring / Muelle de Válvula  

13* 

GC-764-36 

Valve Ball / Válvula de Bola 

14* 

GC-764-32 

Valve Seat / Asiento de la Válvula  

15* 

GC-764-30 

O-Ring / Empaque-O  

16 

GC-765-16 

Self-Tapping Screw / Tornillo de Rosca Cortante  

17* 

GC-765-30 

Spring / Muelle  

18 

GC-765-53 

Discharge Tube Assembly / Ensamblaje de Tubo de Descarga 

19* 

 

8000650 

Inlet Tube / Tubo de Entrada  

20* 

8000168 

Inlet Fitting / Conexión de Admisión  

21 

GC-764-50 

Pin / Pasador  

22 

GC-765-54 

Inlet Tube Assembly Includes: *19 & *20  

 

 

 

Ensamblage de Tubo de Entrada  

23 

RK-775-75 

Gunvalve Repair Kit  Includes: *6, *8, *9, *12 - *15 & *17  

 

 

 

Conjunto de Reparacion de Pistola Aerografica  

 

 

 

 

 

 

 

 

 

 

 

 


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1111 E. Lake Francis Dr. • Siloam Springs, AR 72761 • 1-800-BUY-DELCO