Full Text Searchable PDF User Manual
SCADAPack Micro 16
Quick Start Guide
CONTROL
MICROSYSTEMS
SCADA products... for the distance
48 Steacie Drive
Telephone:
613-591-1943
Kanata, Ontario
Facsimile:
613-591-1022
K2K 2A9
Technical Support:
888-226-6876
Canada
888-2CONTROL
SCADAPack Micro 16 Quick Start Guide
October 19, 2007
1
SCADAPack Micro 16 Quick Start Guide
©2000 - 2005 Control Microsystems Inc.
All rights reserved.
Printed in Canada.
Trademarks
TeleSAFE, TelePACE, SmartWIRE, SCADAPack, TeleSAFE Micro16 and
TeleBUS are registered trademarks of Control Microsystems Inc.
All other product names are copyright and registered trademarks or trade names
of their respective owners.
Material used in the User and Reference manual section titled SCADAServer
OLE Automation Reference is distributed under license from the OPC
Foundation.
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Table of Contents
1
OVERVIEW .................................................................................................... 3
2
IMPORTANT SAFETY INFORMATION ......................................................... 4
3
QUICK-START PROCEDURE ....................................................................... 5
3.1
1. Connect Input Power ................................................................................ 5
3.2
2. Power Up In Cold Boot Mode .................................................................... 5
3.3
3. Connect Computer to TeleSAFE Micro 16 ................................................ 5
3.4
4. Install TelePACE Software ........................................................................ 6
3.5
5. Configure Computer Serial Port ................................................................ 6
3.6
6. Select Controller Type............................................................................... 7
3.7
7. Configure Register Assignment ................................................................ 7
3.8
8. Configure Controller Serial Ports .............................................................. 8
3.9
9. Program Ladder Logic............................................................................... 9
3.10
10. Configure Monitor List .............................................................................. 9
3.11
11. Write Ladder Logic to the Controller ........................................................ 9
3.12
12. Monitor On Line Mode ............................................................................. 9
4
TROUBLESHOOTING ................................................................................. 11
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1
Overview
This document is meant to be a guide to help new users configure, program and operate the
TeleSAFE Micro 16 controller, in a timely fashion. It is not meant as a substitute for the TelePACE
Ladder Logic and TeleSAFE Micro 16 Controller manuals, but rather as a companion to these
manuals. A strong background in both programmable logic controllers (PLC) and personal
computers (PC) using Windows is highly recommended. If any problems arise during the setup, it
may be necessary to then consult the appropriate manual or call the Control Microsystems Technical
Support Department for assistance.
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2
Important Safety Information
Power, input and output (i/o) wiring must be in accordance with Class I, Division 2 wiring methods
Article 501-4 (b) of the National Electrical Code, NFPA 70 for installations in the U.S., or as
specified in Section 18-1J2 of the Canadian Electrical Code for installations within Canada and in
accordance with the authority having jurisdiction.
WARNING !
EXPLOSION HAZARD - SUBSTITUTION OF COMPONENTS MAY
IMPAIR SUITABILITY FOR CLASS 1, DIVISION 2.
WARNING !
EXPLOSION HAZARD
– WHEN IN HAZARDOUS LOCATIONS, TURN
OFF POWER BEFORE REPLACING OR WIRING MODULES.
WARNING !
EXPLOSION HAZARD - DO NOT DISCONNECT EQUIPMENT
UNLESS POWER HAS BEEN SWITCHED OFF OR THE AREA IS
KNOWN TO BE NONHAZARDOUS.
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3
Quick-Start Procedure
3.1
Connect Input Power
Connect the 16Vrms or 24V wiring to the AC/DC PWR IN terminals on the 5203/5204 board. Do
not apply power to the controller at this time.
3.2
Power Up In Cold Boot Mode
This procedure initializes the serial communication parameters and the I/O database registers to
their default values, erases the Register Assignment, Ladder Logic and C programs, and unlocks
the controller.
Hold down the LED POWER button.
Apply power to the Micro 16 controller.
Continue holding the LED POWER button for 25 seconds until the STAT LED begins to flash
on and off continuously.
Release the LED POWER button.
3.3
Connect Computer to TeleSAFE Micro 16
Connect a null modem cable from the computer serial port to com2 on the TeleSAFE Micro 16
controller board.
LED Power
Button
AC/DC PWR IN
Terminals
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3.4
Install TelePACE Software
Insert TelePACE Programming Software Diskette #1 into the computer floppy diskette drive and run
the
setup.exe
file included on this diskette. Follow the instructions and install the TelePACE
Programming Software to the computer hard drive.
3.5
Configure Computer Serial Port
Open the TelePACE program and select
Communications – PC Serial Port Settings
from the
pull-down menu bar.
Select the
Default
button (lower right side of dialog box) and then change the
Port
(upper right
side of dialog box) to reflect the computer serial port assignment.
Select
OK
to close the dialog box.
com2
Null Modem
Cable
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3.6
Select Controller Type
Select
Controller – Type
and choose Micro 16.
3.7
Configure Register Assignment
Make a list of all I/O modules that are to be connected to the TeleSAFE Micro 16 controller. Include
5000 Series modules as well as on-board I/O modules.
Select Controller – Register Assignment.
If 5000 Series modules are to be used, select ADD and enter the module which corresponds to
the particular 5000 Series module. Select a module address from the Address box and ensure
that the 5000 Series module’s dipswitch settings correspond to this address. Enter an appropriate
Modbus register address in the Start box. Repeat this step for each 5000 Series module.
If on-board modules are to be used, select
ADD
and enter the module which corresponds to the
particular on-board module. Enter an appropriate Modbus register address in the Start box.
Repeat this step for each on-board module.
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The following example is a completed Register Assignment for a TeleSAFE Micro 16 controller
with an on-board DIN 5203/4 digital inputs module and an AIN 5501 analog input module,
addressed as 0.
3.8
Configure Controller Serial Ports
Select
Controller – Serial Ports
and modify the settings for com1, if applicable.
The following example shows how com1 would be programmed to communicate via an external
dial-up modem.
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Controller serial port com2 is being used to write the ladder logic to the controller. It is
recommended, therefore, that the settings for com2 not be modified at this time. Any changes to the
com2 settings will disrupt the program download and cause a serial communication failure.
3.9
Program Ladder Logic
Program the ladder logic code for your application. Refer to the TelePACE Ladder Logic User
Manual for more information.
3.10
Configure Monitor List
Select
Edit – Monitor List
and add the registers that are to be monitored to the
Monitor Addresses
list on the right side of the dialog. This is accomplished, by either selecting addresses from the
Addresses in Use
list, and then selecting the
Addresses >>
button, or by entering a range of
consecutive registers into
the First Register
and
Last Register
boxes, and then selecting the
Range>>
button.
A completed Monitor List may appear like this:
3.11
Write Ladder Logic to the Controller
Select
Communications – Write to Controller
and write the ladder logic to the controller by
selecting
Start
from the dialog.
3.12
Monitor On Line Mode
Select
Activity – Monitor Online
and follow the screen prompts:
To Log On to the Controller, select
Start
.
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To Switch to Debug to monitor the program execution, select
Yes
.
The following Monitor List will appear and display the registers that were added to the Monitor List
in step 11.
The Quick-Start procedure is complete!
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4
Troubleshooting
If any problems occur at any step in the procedure, review the pertinent steps to ensure that they
have been followed correctly. If you are unable to resolve the problem, please contact the technical
support department at Control Microsystems for further assistance.
Toll Free Technical Support
Users in Canada and the United States may call our technical support department free of charge.
You will be connected to the nearest support center to your time zone.
Telephone:
1-888-226-6876 (1-888-2CONTROL)
Kanata Technical Support Center
Telephone, facsimile and e-mail support are available from 8:00 to 18:30 (North American Eastern
Time Zone) at the following numbers. When calling, please ask for a Technical Support
Representative.
Telephone:
1-613-591-1943
Facsimile:
1-613-591-3145
E-Mail:
technicalsupport@controlmicrosystems.com
Mailing Address:
Control Microsystems
48 Steacie Drive
Kanata, Ontario, Canada
K2K 2A9