Climax BB5000 Setup & Operation - User Manual

Full Text Searchable PDF User Manual

B B 5 0 0 0 B o r i n g M a c h i n e

B r i n g i n g t h e s o l u t i o n t o y o u .

F e a t u r e s • s e t u p & O p e r a t i O n •
C O m p O n e n t s & a C C e s s O r i e s • t e C h n i C a l D a t a

march, 2011

A powerful boring machine that can be
customized to suit your needs.

The most powerful boring machine
in its class, you’ll be amazed at the
power and flexibility of the BB5000
Portable Boring Machine.
Exclusive, Climax-patented mounting
components provide the flexibility to
handle tough boring jobs, even
when used in cramped, tight
workspaces.

Quick and Easy Setup

• Modular components make setup

quick and easy.

• Fast and easy setup using high

quality cast-iron set-up cones and
spherical bearing mounts.

• Patented spherical bearing

mounting system allows quick
setup, with up to 5° of bearing
misalignment.

• Typical set-up time for an

experienced operator is 30 minutes
or less.

Powerful

• Up to 650 ft-lbs (881 N·m) of

torque at the bar – more than any
other portable boring machine in
its boring range.

• Specially-designed rotational drive

unit provides 4:1 or optional 12:1
or worm gear reduction for
increased torque at all speeds

Flexible, High Quality Design

• Through-bar design allows the

rotational drive and feed unit to be
mounted anywhere along the bar,
even separately.

• Patented heavy-duty spherical

bearing mounts ensure rigid
attachment to the work piece, for
more effective machining.

Versatile

• Highly customizable to meet a

variety of needs.

• Available in electric, servo,

hydraulic, or pneumatic motor
configurations.

• Fast, easy two-bolt change-out

process to switch motors.

• Available in a variety of bar

lengths, from 4 - 24 feet (1219.2
– 7315.2 mm).

• Bars are straightened, and have ½

inch or 12 mm square-broached
tooling holes.

• Accessories allow the BB5000 to

be used for blind boring, line
boring, drilling, facing, and valve
repair.

• An interface kit allows attachment

and quick alignment of the Climax
AutoBoreWelders for efficient bore
welding.

Compact

• Extremely compact for ease of use

in cramped, tight work spaces.

• Drive & Feed can be mounted

between bearings for use in even
more confined spaces.

Specifications

Climax Portable Machine Tools, Inc.

2712 E. Second Street, Newberg, OR 97132 USA Web site:

www.cpmt.com

Worldwide Phone:

1.503.538.2185

N. America Toll-Free:

1.800.333.8311

Fax:

1.503.538.7600

E-mail:

Info@cpmt.com

page

All dimensions should be considered reference. Contact your Climax Representative for precision dimensions. Specifications are subject to change without notice. There are no systems or components on
this machine that are capable of producing hazardous EMC, UV or other radiation hazards. The machine does not use lasers nor does it create hazardous materials such as gasses or dust.

Specifications

Metric

Operating ranges:

Boring Bar Diameter

Standard

2.25 inches

57.2 mm

Optional

1.75 inches

44.5 mm

Optional

1.25 inches

31.8 mm

Boring Diameter

Standard

2.5 - 12 inches

63.5 - 304.8 mm

Optional

1.375 - 24 inches

34.9 - 609.6 mm

Boring Stroke

12, 24, or 36 inches

304.8, 609.6, or 914.4 mm

Power Options

Electric: up to 168 free speed bar RPM

2.3 Hp

1.7 kW

Servo: up to 250 free speed bar RPM

4.7 Hp

3.5 kW

Hydraulic:

5 Hp HPU: up to 148 free speed bar RPM

3.9 Hp

2.9 kW

10 Hp HPU: up to 250 free speed bar RPM

6.5 Hp

4.8 kW

Pneumatic: up to 120 bar free speed RPM

3.0 Hp

2.2 kW

Mounting Options

Single Arm, Double Arm, Universal, ID

Rotational Drive Unit

4:1 gear ratio reduction

Option 12:1 gear ratio reduction

Set-Up Cones

Standard

2.75 - 12 inches

70.0 – 304.8 mm

Optional

1.375 - 5 inches

34.9 – 127.0 mm

Feed

Mechanical Mechanical

Feed Rate per revolution

0 – 0.018 inches/rev.

0 – 0.46 mm/rev.

(Infinitely variable and reversible)

measures

Typical Machine Ship Weight

444 lbs

201 kg

(Typical machine with single arm mounts,

set-up cones & hydraulic motor)

Approximate Boring Bar Ship Weight

1.48 lbs/inch

0.264 kg/cm

(Includes metal shipping container)

Shipping Dimensions

(Shipped in 2 containers, 3 containers for hydraulic power unit option.)

Machine W, D, H

52.5 x 27 x 16.5 inches

1334 x 686 x 419 mm

Bar 72 inch (1828.8 mm) W, D, H

74.5 x 6.5 x 7 inches

1892 x 165 x 178 mm

HPU [5 or 10 Hp] W, D, H

49.5 x 30.5 x 41 inches

1257 x 775 x 1041 mm

Accessories

Climax Portable Machine Tools, Inc.

2712 E. Second Street, Newberg, OR 97132 USA Web site:

www.cpmt.com

Worldwide Phone:

1.503.538.2185

N. America Toll-Free:

1.800.333.8311

Fax:

1.503.538.7600

E-mail:

Info@cpmt.com

page

Climax Portable Machine Tools, Inc.

2712 E. Second Street, Newberg, OR 97132 USA Web site:

www.cpmt.com

Worldwide Phone:

1.503.538.2185

N. America Toll-Free:

1.800.333.8311

Fax:

1.503.538.7600

E-mail:

Info@cpmt.com

page

Setup and Operation

A Fast Six-Step Process

Insert a properly
ground tool bit into
the tool hole in the
bar, adjust for

depth of cut, and lock in
place with the set screw.
Connect to power source.
Elapsed time: 5 minutes.

And there you are... ready
to begin the first boring
pass.

Total elapsed time: 31
minutes.

The axial feed unit
is slipped onto the
bar and the
leadscrew is screwed

into the pocket on the
rotational drive unit.
Tightening two clamping
collars locks the axial feed
unit to the bar.
Elapsed time: 3 minutes.

Slide the rotational
drive onto the bar.
Firmly push it onto
the spherical mount,

and lock it in place with
one bolt. Tighten the rear
clamping collar enough to
be snug but so the bar
can slide through it.
Elapsed time: 4 minutes.

Remove the set-up
cones and replace
the bar. The set-up
cones will

adequately center the bar,
unless you have very
precise tolerances, or need
to move the centerline of
the bore slightly. Final
centering adjustments are
made with the jacking
screws.
Elapsed time: 5 minutes.

Slide on spherical
mounts with tack
weld plates, and
tack weld them to

the workpiece. These
mounts have spherical
bearings so they can be
mounted up to 5° out of
perpendicular alignment.
Elapsed time: 10 minutes.

Slide the bar
through the two
holes to be bored

and roughly center it with
the set-up cones. The set-
up cones are forced into
the bore with the clamp
ring jacking screw and
locked onto the bar with a
set screw.
Elapsed time: 4 minutes.

Setup of the BB5000 Portable Boring Machine is quick
and easy. An experienced operator can set up the
machine in most typical two-bore line boring
applications in about half an hour (depending on
alignment tolerances). The three main ingredients of the
quick setup system are:

•  Setup cones to roughly center the bar in the bore.
•  Spherical mounts that can be quickly tack-welded in place.
•  Quick-mount rotational drive unit, attaches to spherical mount in

seconds

Climax Portable Machine Tools, Inc.

2712 E. Second Street, Newberg, OR 97132 USA Web site:

www.cpmt.com

Worldwide Phone:

1.503.538.2185

N. America Toll-Free:

1.800.333.8311

Fax:

1.503.538.7600

E-mail:

Info@cpmt.com

page

Rotational drive unit with hydraulic motor

7.75

(196.9)

11.32

(287.5)

11.02 (279.9) max

9.4 (238.8) min

Dimensions in Inch (mm)

Rotational drive unit with pneumatic motor

7.75

(196.9)

18.54 (470.9)) max

16.18 (411.0) min

6.87

(174.5)

Rotational drive unit with electric motor

7.75

(196.9)

6.87

(174.5)

20.76 (527.3)

Operational Dimensions

Dimensions in Inch (mm)

Operational Dimensions

Climax Portable Machine Tools, Inc.

2712 E. Second Street, Newberg, OR 97132 USA Web site:

www.cpmt.com

Worldwide Phone:

1.503.538.2185

N. America Toll-Free:

1.800.333.8311

Fax:

1.503.538.7600

E-mail:

Info@cpmt.com

page

Spherical bearing mount assembly

7.68

(195.0)

Bar clamp collar

Feed rate
adjustment
knob

5.50 (139.7)

8.0 (203.2)

4.0 (101.6)

7.63 (193.8)

3.5

(88.9)

1.75

(44.5)

3.5

(88.9)

0.75 (19.1) dia

0.5 (12.7) dia

3.0 (76.2)

typical

3.0 (76.2)

typical

Axial feed unit

Dimensions typical of both
single and double arm mounts

Universal bearing mount assembly

Dimensions in Inch (mm)

CLIMAX

Portable Machine Tools, Inc.

SIZE

CAGE CODE:

DWG NO:

REVISION

SCALE:

SHEET

DRAWN BY:

CHECKED BY:

MFG SERVICES:

DATE:

ADDITIONAL INFORMATION AND

SPECIFICATIONS REQUIRED TO

MANUFACTURE THIS PART ARE

PROVIDED IN CLIMAX SPEC. P100

CAD/CAM STD

MATERIAL:

COSMETIC CLASS

EXCEPT AS NOTED

DIMENSIONS ARE IN INCHES

PER ASME Y14.5M-1994

.XX

.XXX

ANGLES



.030



.010



.005





15509

FULL

5/19/2004

36959

MOUNT UNIVERSAL 2-1/4 BAR BB5000

4-3D

CLIMAX

CONFIDENTIAL PROPERTY OF

CLIMAX PORTABLE MACHINE TOOLS, INC.

APPROVED BY:

DATE:



22.1 [561] MAX OD

UNIVERSAL MOUNT



14.2 [361] MAX SWING

INSIDE STANCHIONS



9.2 [234] MIN ID

UNIVERSAL MOUNT



12.0 [305] MAX ID

ID MOUNT

USING SS HOLES



8.5 [216] MIN ID

ID MOUNT

USING FLATS

3.2 [81]

10.9 [276]

CLIMAX

Portable Machine Tools, Inc.

SIZE

CAGE CODE:

DWG NO:

REVISION

SCALE:

SHEET

DRAWN BY:

CHECKED BY:

MFG SERVICES:

DATE:

ADDITIONAL INFORMATION AND

SPECIFICATIONS REQUIRED TO

MANUFACTURE THIS PART ARE

PROVIDED IN CLIMAX SPEC. P100

CAD/CAM STD

MATERIAL:

COSMETIC CLASS

EXCEPT AS NOTED

DIMENSIONS ARE IN INCHES

PER ASME Y14.5M-1994

.XX

.XXX

ANGLES



.030



.010



.005





15509

FULL

5/19/2004

36959

MOUNT UNIVERSAL 2-1/4 BAR BB5000

4-3D

CLIMAX

CONFIDENTIAL PROPERTY OF

CLIMAX PORTABLE MACHINE TOOLS, INC.

APPROVED BY:

DATE:



22.1 [561] MAX OD

UNIVERSAL MOUNT



14.2 [361] MAX SWING

INSIDE STANCHIONS



9.2 [234] MIN ID

UNIVERSAL MOUNT



12.0 [305] MAX ID

ID MOUNT

USING SS HOLES



8.5 [216] MIN ID

ID MOUNT

USING FLATS

3.2 [81]

10.9 [276]

Reach can be extended an additional 12 inches
(304.8 mm) using extension arms.

Tool Configurations

Climax Portable Machine Tools, Inc.

2712 E. Second Street, Newberg, OR 97132 USA Web site:

www.cpmt.com

Worldwide Phone:

1.503.538.2185

N. America Toll-Free:

1.800.333.8311

Fax:

1.503.538.7600

E-mail:

Info@cpmt.com

page

Climax Portable Machine Tools, Inc.

2712 E. Second Street, Newberg, OR 97132 USA Web site:

www.cpmt.com

Worldwide Phone:

1.503.538.2185

N. America Toll-Free:

1.800.333.8311

Fax:

1.503.538.7600

E-mail:

Info@cpmt.com

page

universal bearing
mount assembly

Boring bar

tool head assembly

rotational Drive

unit (rDu)

axial Feed unit
(aFu)

Drive motor

(electric motor shown)

spherical bearing mount
(single arm shown)

Configure your BB5000 in 8 easy steps:

1 Select a Base Unit
2 Select a Boring Bar
3 Select a Drive Motor Option
4 Select a Speed Control
5 Select a Leadscrew
6 Select Setup Cones
7 Select a Mounting Option
8 Select Optional Small Bore Kit

To generate the correct part number for the boring machine
you require, simply select the part number needed in each
step, and contact your Climax representative.

1 Base Unit

(Includes RDU, AFU, Tool Heads, Tool Kit, Operator’s
Manual and Compartmentalized Metal Container)
Inch Base Unit, 4:1 RDU

49003

Metric Base Unit, 4:1 RDU

49004

Inch Base Unit, 12:1 RDU for Servo

54499

Metric Base Unit, 12:1 RDU for Servo

54501

2 Boring Bar (Inch)

Bars are 2-¼ inch diameter, chrome-plated steel with full length keyway.
48 inch bar, ½ inch tooling holes

39309

every 6 inches
72 inch bar, ½ inch tooling holes

39310

every 6 inches
96 inch bar, ½ inch tooling holes

41552

every 6 inches
120 inch bar, ½ inch tooling holes every 6 inches

43728

144 inch bar, ½ inch tooling holes every 6 inches

43729

48 inch bar, ½ inch tooling holes every 10 inches

34626

72 inch bar, ½ inch tooling holes every 10 inches

34627

96 inch bar, ½ inch tooling holes every 10 inches

34628

120 inch bar, ½ inch tooling holes every 10 inches

34629

144 inch bar, ½ inch tooling holes every 10 inches

34630

*Multiple units may be ordered.

Boring Bar (Metric)

Bars are 2-¼ inch diameter, chrome-plated steel with full length keyway.
1219.2 mm bar, 12 mm tooling holes every 152.4 mm

43740

1828.8 mm bar, 12 mm tooling holes every 152.4 mm

43741

2438.4 mm bar, 12 mm tooling holes every 152.4 mm

43742

3048.0 mm bar, 12 mm tooling holes every 152.4 mm

43743

3657.6 mm bar, 12 mm tooling holes every 152.4 mm

43744

1219.2 mm bar, 12 mm tooling holes every 254.0 mm

34635

Boring Bar (Metric), continued

1828.8 mm bar, 12 mm tooling holes every 254.0 mm

34636

2438.4 mm bar, 12 mm tooling holes every 254.0 mm

34637

3048.0 mm bar, 12 mm tooling holes every 254.0 mm

34638

3657.6 mm bar, 12 mm tooling holes every 254.0 mm

34639

*Multiple units may be ordered.

3 Drive Motor

electric:

120 VAC 50/60 Hz single phase 168/82 bar rpm

37558

120 VAC 50/60 Hz single phase 112/55 bar rpm

37557

230 VAC 50/60 Hz single phase 168/82 bar rpm

37560

230 VAC 50/60 Hz single phase 112/55 bar rpm

37559

hydraulic:

Motor

Capacity

Max Bar RPM at

Torque at Bar,

- Calculated -

ft-lbs, (N•m)

Part No.

In3

cm3

6 gpm

(22.7 L/min)

10 gpm

(37.9 L/min)

2.2

148

246

92 (124.7)

39837

3.6

150

159 (215.6)

39843

5.9

96.7

270 (367)

39844

7.3

119.6

342 (463.7)

39845

8.9

145.8

417 (565.4)

39846

11.3

185.2

478 (648.1)

43451

14.1

231.1

652 (884.0)

39847

17.9

293.3

764 (1035.8)

43452

pneumatic

(3 Hp (2.2 kW) includes pneumatic conditioning unit):

57 rpm 234 ft-lbs (317.3 N•m) non-CE

37498

120 rpm 115 ft-lbs (155.9 N•m) non-CE

39112

* Multiple units may be ordered.

4 Speed Control

120V Speed control, Non-CE compliant

37517

(use with 120V motors)
120V Inline manual motor starter, Non-CE compliant

37538

230V Speed control, CE compliant

37518

(use with 230V motors)
230V Inline manual motor starter, CE compliant

37539

(use without speed control)

5 Leadscrew

12 inch (304.8 mm) leadscrew

28654

24 inch (609.6 mm) leadscrew

28687

36 inch (914.4 mm) leadscrew

28688

* Multiple units may be ordered.

6 Setup Cones

(cast iron, for 2-¼ inch dia. bars)

Small setup cones (2.75 - 8.37 inches)

26507

Large setup cones (8.37 - 12 inches)

26508

Full set of setup cones (2.75 - 12 inches)

26383

7 Mounting Option

Single arm mount (1) (for 2-¼ inch dia. bars)

37472

Double arm mount (1) (for 2-¼ inch dia. bars)

37473

Universal mount (1) (for 2-¼ inch dia. bars)

36959

ID mount (1) (for 2-¼ inch dia. bars)

46293

* Multiple units may be ordered.



Portable Machine Tools, Inc. ©

Newberg, OR USA 97132

WWW.CPMT.COM inside U.S. 1-800-333-8311

37538

Single arm

mount

Double arm

mount

Universal mount

ID mount



Portable Machine Tools, Inc. ©

Newberg, OR USA 97132

WWW.CPMT.COM inside U.S. 1-800-333-8311

46293

BB5000 ID STEADY REST PARTS VIEW

nOte: Drawings are for reference only, are not to scale, and may
not represent actual product.

Tool Configurations

Climax Portable Machine Tools, Inc.

2712 E. Second Street, Newberg, OR 97132 USA Web site:

www.cpmt.com

Worldwide Phone:

1.503.538.2185

N. America Toll-Free:

1.800.333.8311

Fax:

1.503.538.7600

E-mail:

Info@cpmt.com

page

Climax Portable Machine Tools, Inc.

2712 E. Second Street, Newberg, OR 97132 USA Web site:

www.cpmt.com

Worldwide Phone:

1.503.538.2185

N. America Toll-Free:

1.800.333.8311

Fax:

1.503.538.7600

E-mail:

Info@cpmt.com

page

Small Bore Components for Your BB5000:

small Bore Kits Without Bars
60654

1-¼ inch diameter small bore kit includes the following:

48999

RDU sleeve with drive key, AFU sleeve 26719

(4) bearing sleeves

26263 set of aluminum set up cones

60630

1-¼ inch diameter small bore kit includes the following:

48999 RDU drive sleeve with drive key, AFU sleeve

26719 (4) bearing sleeves

26263 set of aluminum set up cones

26656 1.25” alignment tool for BoreWelder

63933

1-¾ inch diameter small bore kit includes:

49001

RDU sleeve with drive key & AFU sleeve

26722

(4) bearing sleeves

43383

Small cast iron set up cones for 1-¾ inch bar

63934

1-¾ inch diameter small bore kit includes:

49001

RDU sleeve with drive key & AFU sleeve

26722

(4) bearing sleeves

43383

Small cast iron set up cones for 1-¾ inch bar

36082

1-¾ inch alignment tool for BoreWelder

sleeve sets

Include rotational drive sleeve with drive key, axial feed sleeve, and two

bearing sleeves (every bearing requires a sleeve). All sleeves
include retaining snap rings.

28698

1-¼ inch (31.8 mm) diameter small bore sleeve set

(for use with 2-¼ inch (57.2 mm) diameter components.
RDU sleeve with drive key, AFU sleeve, (2) bearing sleeves.

44614

1-¼ inch (31.8 mm) diameter small bore sleeve set
(for use with 2 inch (50.8 mm) diameter components.)
RDU sleeve with drive key, AFU sleeve, (2) bearing sleeves

44091

1-¾ inch (44.5 mm) diameter small bore sleeve set
(for use with 2- inch (57.2 mm) diameter components)
RDU sleeve with drive key, AFU sleeve, (2) bearing sleeves

Other small Bore Components
26263

Set of (2) aluminum set-up cones, 1.5 - 3.25 inch (38.1 -

82.6 mm) diameter,

for 1-¼ inch (31.8 mm) diameter bar

43383

Set of (2) cast iron set-up cones, 2.0 – 6.0 inch (50.8 – 152.4

mm) diameter,

for 1-¼ inch (31.8 mm) diameter bar

26719

(2) bearing sleeves

for 1-¼ inch inch dia. bar

26722

(2) bearing sleeves

for 1-¾ inch dia. bar

26728

snap rings for 2-¼ inch (57.2 mm) diameter components

31612

Snap rings for 2 inch (50.8 mm) diameter components

28699

RDU sleeve with key for 1-¼ inch diameter bar

28989

RDU sleeve with key for 1-¾ inch diameter bar

36317

RDU sleeve with key for 2 inch diameter bar

26720

AFU sleeve with key for 1-¼ inch diameter bar

26723

AFU sleeve with key for 1-¾ inch diameter bar

36312

AFU sleeve with key for 2 inch diameter bar

8 Optional Small Bore Components

If selecting Small Bore components, please select from the following.
Bars selected separately. For additional options including complete small
bore kits and kits with bars, please refer to the page 13.

AFU & RDU Collets & Drive Key

Collets for 1-¼ inch bar (inch)

48999

Collets for 1-¼ inch bar (metric)

49000

Collets for 1-¾ inch bar (inch)

49001

Collets for 1-¾ inch bar (metric)

49002

1-¼ inch Boring Bar for Kit (inch)

36 inch bar,

inch tooling holes every 6 inches

40925

48 inch bar,

inch tooling holes every 6 inches

39308

72 inch bar,

inch tooling holes every 6 inches

43693

96 inch bar,

inch tooling holes every 6 inches

39447

48 inch bar,

inch tooling holes every 10 inches

37337

72 inch bar,

inch tooling holes every 10 inches

37338

96 inch bar,

inch tooling holes every 10 inches

37339

120 inch bar,

inch tooling holes every 10 inches

37340

144 inch bar,

inch tooling holes every 10 inches

37341

* Multiple units may be ordered.

1-¼ inch Boring Bar for Kit (metric)

914.4 mm bar, 10 mm tooling holes every 152.4 mm

43688

1219.2 mm bar, 10 mm tooling holes every 152.4 mm

43687

1828.8 mm bar, 10 mm tooling holes every 152.4 mm

43686

2438.4 mm bar, 10 mm tooling holes every 152.4 mm

43685

1219.2 mm bar, 10 mm tooling holes every 254.0 mm

37327

1828.8 mm bar, 10 mm tooling holes every 254.0 mm

37328

2438.4 mm bar, 10 mm tooling holes every 254.0 mm

37329

3048.0 mm bar, 10 mm tooling holes every 254.0 mm

37330

3657.6 mm bar, 10 mm tooling holes every 254.0 mm

37331

* Multiple units may be ordered.

inch Boring Bar for Kit (inch)

36 inch bar, ½ inch tooling holes every 6 inches

43288

48 inch bar, ½ inch tooling holes every 6 inches

43311

60 inch bar, ½ inch tooling holes every 6 inches

43312

72 inch bar, ½ inch tooling holes every 6 inches

43313

96 inch bar, ½ inch tooling holes every 6 inches

43314

48 inch bar, ½ inch tooling holes every 10 inches

43318

60 inch bar, ½ inch tooling holes every 10 inches

43319

72 inch bar, ½ inch tooling holes every 10 inches

43320

96 inch bar, ½ inch tooling holes every 10 inches

43321

120 inch bar, ½ inch tooling holes every 10 inches

43322

144 inch bar, ½ inch tooling holes every 10 inches

43323

* Multiple units may be ordered.

inch Boring Bar for Kit (metric)

914.4 mm bar, 12 mm tooling holes every 152.4 mm

43297

1219.2 mm bar, 12 mm tooling holes every 152.4 mm

43298

1524.0 mm bar, 12 mm tooling holes every 152.4 mm

43299

1828.8 mm bar, 12 mm tooling holes every 152.4 mm

43300

2438.4 mm bar, 12 mm tooling holes every 152.4 mm

43301

1219.2 mm bar, 12 mm tooling holes every 254.0 mm

43305

1828.8 mm bar, 12 mm tooling holes every 254.0 mm

43306

1524.0 mm bar, 12 mm tooling holes every 254.0 mm

43307

2438.4 mm bar, 12 mm tooling holes every 254.0 mm

43308

3048.0 mm bar, 12 mm tooling holes every 254.0 mm

43309

3657.6 mm bar, 12 mm tooling holes every 254.0 mm

43310

* Multiple units may be ordered.

inch Tooling Kits

(for 1-

inch bars)

HSS 0 degree and 15 degree lead angles (3 lengths)

37502

0.98, 1.3 and 1.8 inches
HSS 15 degree lead angle (3 lengths)

49008

1.3, 1.8 and 2.2 inches
Cemented carbide 0 and 15 degree lead angle

49009

Cemented carbide 15 degree lead angle (3 lengths)

49010

1.3, 1.8 and 2.2 inches

10 mm Tooling Kits

HSS 0 degree and 15 degree lead angles (3 lengths)

49011

25, 33 and 46 mm
HSS 15 degree lead angle (3 lengths)

49012

25, 33 and 46 mm

Small Bore Kit Bearing Collets

1-¼ inch (31.8 mm) bearing collet (each)

26719

1-¾ inch (44.5 mm) bearing collet (each)

26722

Small Bore Kit Setup Cones

For 1-½ to 3-¼ inch (38.1 to 82.6 mm) - aluminum

26263

For 2 to 6 inches (50.8 to 152.4 mm) - cast iron

43383

Configurations shown represent standard options. Please contact us for special fixturing, CNC Control options, or

other features that may be needed for your specific machining application. We look forward to working with you!

Accessories

Climax Portable Machine Tools, Inc.

2712 E. Second Street, Newberg, OR 97132 USA Web site:

www.cpmt.com

Worldwide Phone:

1.503.538.2185

N. America Toll-Free:

1.800.333.8311

Fax:

1.503.538.7600

E-mail:

Info@cpmt.com

page

electric motor assembly

Assembly includes two-speed electric motor and

mounting flange.

37557

Electric, 120 VAC, 50/60 Hz Single Phase, 112/55 bar rpm.

37558

Electric, 120 VAC, 50/60 Hz Single Phase, 168/82 bar rpm

37559

Electric, 230 VAC, 50/60 Hz, Single Phase, 112/55 bar rpm.

37560

Electric, 230 VAC, 50/60 Hz Single Phase, 168/82 bar rpm

speed Control

37517

120V Speed Control, Non-CE

37518

230V Speed Control, CE

37538

120V Manual Motor Starter, CE

37539

230V Manual Motor Starter, non-CE

electric servo motor assembly

Compact, lightweight servo drive system provides 3 - 250

RPM of variable speed and up to 443.7 ft-lbs (601.2 N•m)

of torque at the bar, providing the power of a hydraulic

power unit in a ultra quiet, quick to set up package.

52876

Electric servo motor, 460V, CE

54321

Electric servo motor, 230V, CE

hydraulic motor assembly

Reversible hydraulic motor and SAE 2-bolt mounting

flange to mount to the rotational drive housing.

Motor ports are

- 14 SAE O-ring type. ½ inch dripless

quick-connect fitting kit installed.

Bar rpm’s are max at 6 gpm (22.7 L/min). (For 50 Hz

power units, reduce the bar rpm by 15%; bar torque

remains the same.) Also available with

inch (9.5 mm) fitting kits.

mechanical axial Feed assembly

Mounts anywhere on the bar. Reversible ratchet feed

mechanism has variable feed rate up to 0.19 inches

(0.48 mm) per revolution. Feeds the tool and bar by

moving along the stationary leadscrew. Adjustable

clamp collars on both ends clamp unit to the bar.

Includes auto stop.

28636

For 2-¼ inch (57.2 mm) diameter bar.

29908

For 2.0 inch (50.8 mm) diameter bar

rotational Drive assembly

Mounts anywhere on the bar. Features heavy-duty cast

aluminum housing, Timken roller bearings, and sealed,

lifetime lubrication. Clamp ring mounts assembly to

spherical bearings with one bolt.

Part No.

Gen

Worm Gear
Reduction

Accepts
Bar Dia.

Key Size

49684

4th

4:1

2-¼ inch ¼ inch

29913

3rd

4:1

2 inch

¼ inch

34028

3rd

4:1

2 inch

8 mm

53165

4th

12:1

2-¼ inch ¼ inch

Automated Bore Welders

Add an Automated Bore Welder to your BB5000 Boring Machine with

the convenient bore welder interface kit.

Attach the bore welder to the BB5000’s mounting fixture to ensure

perfect alignment for both welding and machining.

A single setup for both welding and machining saves time, and helps

get the job done quickly. (All bore welders include welding head,

torches, mounting rod & radial mount, torch extensions, conduit

switch assembly, tips, nozzles, diffuser, and liner. See table below to

compare other features & components.)

BoreWelding interface Kit

See the Climax BoreWelder product literature for details.

26518

Complete interface kit for 2-¼ inch (57.2 mm)

diameter bar.

36062

Alignment tool only for 1-¾ inch (44.5 mm)

AutoBoreWelder 3000Z

AutoBoreWelder 1000

diameter bar.

26656

Alignment tool only for 1-¼ inch (31.8 mm)

diameter bar.



Portable Machine Tools, Inc. ©

Newberg, OR USA 97132

WWW.CPMT.COM inside U.S. 1-800-333-8311

28531

ROTATIONAL DRIVE

ASSEMBLY BB5000



Portable Machine Tools, Inc. ©

Newberg, OR USA 97132

WWW.CPMT.COM inside U.S. 1-800-333-8311

37538

hydraulic power unit

Available 5 Hp (3.7 kW) 6 gpm (227 L/min) and 10
Hp (7.5 kW) 10 gpm (37.9 L/min) units with 3-phase
electric motor, with variable displacement pump,
allow speed control without sacrificing torque.

many models available. please ask a Climax
representative for details.

pneumatic motor assembly

The 3 Hp (2.2 kW) motor comes complete, ready for 2-bolt

mounting directly on the rotational drive.

Includes pneumatic conditioning unit.

6 gpm

10 gpm

(22.7 L/min)

(37.9 L/min)

39837

2.2

148

246

92 ft-lb

(124.7 N•m)

39843

3.6

150

159 ft-lb

(215.6 N•m)

39844

5.9

96.7

270 ft-lb

(367 N•m)

39845

7.3

119.6

342 ft-lb

(463.7 N•m)

39846

8.9

145.8

417 ft-lb

(565.4 N•m)

39847

14.1

231.1

652 ft-lb (884.0 N•m)

43452

17.9

293.3

764 ft-lb (1035.8 N•m)

Part
Number

Torque at the bar
(calculated value)

Motor Capacity

Max bar rpm at

axial leadscrew assembly

Stationary leadscrew assembly is fixed in position by

screwing it into the rotational drive assembly or into tack

weld mounting block. Acme nut holds leadscrew in place.

Includes leadscrew and two Acme nuts.

Leadscrews available in lengths below. Other lengths available by request.

28654

12 inch (304.8 mm) travel

28687

24 inch (609.6 mm) travel

28688

36 inch (914.4 mm) travel

39335

48 inch (1219.2 mm) travel

28756

Leadscrew tack weld block

nOte: Drawings are for reference only, are not to scale, and may
not represent actual product.

no.

Description

no.

Description

Part number

Max Bar

RPM

Torque at the bar
(calculated value)

39112 (non-CE)

120 rpm

115 ft-lb (155.9 N•m)

28614

(CE)

120 rpm

115 ft-lb (155.9 N•m)

37498

(non-CE)

57 rpm

234 ft-lb (317.3 N•m)

28697

(CE)

57 rpm

234 ft-lb (317.3 N•m)

Model

Welding Dia.

Inch (mm)

Facing

Torch

Option

Wire feeder

included

Auto-skip

included

BW1000

0.88 - 12.0
(22.4 - 304.8)

BW3000Z 0.88 - 13.0

(22.4 - 330.2)

Yes

CLIMAX

Portable Machine Tools, Inc.

SIZE

CAGE CODE:

DWG NO:

POCKET

SCALE:

SHEET

DRAWN BY:

CHECKED BY:

MFG SERVICES:

DATE:

ADDITIONAL INFORMATION AND

SPECIFICATIONS REQUIRED TO

MANUFACTURE THIS PART ARE

PROVIDED IN CLIMAX SPEC. P100

CAD/CAM STD

MATERIAL:

COSMETIC CLASS

EXCEPT AS NOTED

DIMENSIONS ARE IN INCHES

PER ASME Y14.5M-1994
.X

.XX

.XXX

ANGLES



.030



.010



.005





15509

1/4

2/27/09

52876

LISTED

BB5000 SERVO DRIVE PACKAGE 460V

4-3D

CLIMAX

CONFIDENTIAL PROPERTY OF

CLIMAX PORTABLE MACHINE TOOLS, INC.

APPROVED BY:

DATE:

Accessories

Climax Portable Machine Tools, Inc.

2712 E. Second Street, Newberg, OR 97132 USA Web site:

www.cpmt.com

Worldwide Phone:

1.503.538.2185

N. America Toll-Free:

1.800.333.8311

Fax:

1.503.538.7600

E-mail:

Info@cpmt.com

page

set-up cones

Cones slide onto the bar and into fairly round, in-line holes for

fast set-up. Set screws and back-up clamp collars hold the

cones in place while the components are being attached.

26263

Set of 2 aluminum set-up cones, 1.5 - 3.25 inch (38.1 - 82.6

mm) bore ID.

Fit 1-¼ inch (31.8 mm) diameter bars

26507

Set of 2 cast iron set-up cones for 2.75 - 8.37 inch (69.9 -

212.6 mm) bore ID.

Fit 2-¼ inch (57.2 mm) diameter bars

26508

Set of 2 cast iron set-up cones for 8.37 - 12 inch (212.6 -

304.8 mm) bore ID.

Fit 2-¼ inch (57.2 mm) diameter bars

26383

Full set of cast iron set-up cones for 2.75 - 12 inch (69.9 -

304.8 mm) bore ID.

Fit 2-¼ inch (57.2 mm) diameter bars

31801

Set of 2 cast iron set-up cones for 2.75 - 8.37 inch (69.9 -

212.6 mm) bore ID.

Fit 2 inch (50.8 mm) diameter bars.

31802

Set of 2 cast iron set-up cones for 8.37 - 12 inch (212.6 -

304.8 mm) bore ID.

Fit 2 inch (50.8 mm) diameter bars

spherical bearing mounts

Available in single arm, double arm, and universal mount styles, our

spherical bearing mounts attach directly to the work piece, and accept

both the model BB5000 rotational drive, and the mounting bracket for

the Climax AutoBoreWelders.

Includes bracket, bearing, and hardware.

accessories for Drilling and Blind hole Boring

Turn your BB5000 into a powerful drilling system with the following
accessories. A wide array of options available, please talk to us about
your needs - we can customize a package to fit your specific need.

57140 Drill Base

Includes drill stand with grip tight bearing, tack weld spacers
and all hardware.
Customer will need to order #4 or #5 Morse Taper or straight
shank bar (1), single arm bearing mount and drill tooling as

well as BB5000 drive and feed to make a complete drill package

morse taper and straight shank bars

Climax sells special bars for drilling and blind hole boring.
Options include #4 and #5 Morse Taper and bars with
Morse Taper on one end and 1.25” straight shank on the

opposite end. For most applications we recommend the #4 Morse
Taper Thee majority of our drilling and blind hole boring tooling is sup-
plied with #4 Morse Taper.

56524 Coolant mister

Supplies Cooling Mist Directly to the Cutting Edge through
the Super Drill or Allied Machine & Tool RCA (Rotary Coolant
Adapter)
59804 New-Lube Coolant, 1 gallon

super Drill
57629

Kit A1 1.968 - 2.165 inches (50 - 55 mm) #4 Morse taper

57647

Kit A2 2.165 - 2.559 inches (55 - 65 mm) #4 Morse taper

57652

Kit B

2.559 - 3.149 inches (65 - 80 mm) #4 Morse taper

57661

Kit C 3.149 - 3.937 inches (80 - 100 mm) #4 Morse taper

57667

Kit D 3.937 - 4.724 inches (100 - 120 mm) #4 Morse taper

57692

SBG Sharpening Fixture

See the Climax Drilling & Blind Hole Boring supplement for a complete listing
of insert, drill components and accessories.

Criterion
59767

CB-203D 3 inch (76.2 mm) diameter boring head kit

59768

CB-204D 4 inch (101.6 mm) diameter boring head kit

CLIMAX

Portable Machine Tools, Inc. ©

Newberg, OR USA 97132

WWW.CPMT.COM inside U.S. 1-800-333-8311

57140

RIGHT ANGLE BASE ASSEMBLY

Single arm

mount

Double arm

mount

Universal
mount

single arm bearing mount

37472

for 2-¼ inch (57.2 mm) bars

36710

for 2 inch (50.8 mm) bars

Double arm

37473

for 2-¼ inch (57.2 mm) bars

29953

for 2 inch (50.8 mm) bars

universal

36959

for 2-¼ inch (57.2 mm) bars

63535

Universal arm 24 inch (609.6 mm) extension kit

37626

ID Mount, for 8.6 - 11.2 inch (218.4 - 284.5 mm) diameter.

37621

Universal bearing ID conversion kit

spherical bearing

26248

Spherical Bearing - 2-¼ inch (57.2 mm).

Bearing mounts to bracket to align the bar.

29951

Spherical Bearing - 2 inch (50.8 mm).

Same as above, but for 2.0 inch (50.8 mm) diameter.

Order mounting hardware separately.

Face-adjustable iD bearing mount

46293

Ideal for mounting the BB5000 in deep or blind

bores, this ID bearing mount provides an ID mounting range
of 5.75 - 12.5 inches (146.1 - 317.5 mm). Easily install and
adjust the mount from the open face part of your bore.

Independently adjustable mounting legs also simplify centering the
mount in bores which are not perfectly round.

46227

1.5 inch extension jaw to extend reach (need 4)

iD mount self-aligning bearing support assembly

20319

Bearing support assembly provides 4-way adjustable

bar alignment. Fits bores with ID’s from 11.5 - 24 inches (292.1
- 609.6 mm). Bar is held in place by a self-aligning bearing.
Assembly includes chuck and bearing, three sets of jaws, two

sets of jacking screws, and one set of 1 inch (25.4 mm) spacers.

Cantilever mounting assembly

28799

Cantilever standoff mounts between two

bearing mounting brackets to ensure machine rigidity
when blind boring, trepanning, spade drilling, or tapping.
Order bearing mounting brackets separately. Order two

assemblies when using a double arm mount.



Portable Machine Tools, Inc. ©

Newberg, OR USA 97132

WWW.CPMT.COM inside U.S. 1-800-333-8311

46293

BB5000 ID STEADY REST PARTS VIEW



Portable Machine Tools, Inc. ©

Newberg, OR USA 97132

WWW.CPMT.COM inside U.S. 1-800-333-8311

20319

MOUNT ID CHUCK AND JAW ASSEMBLY 2-1/4 ID BB5000



Portable Machine Tools, Inc. ©

Newberg, OR USA 97132

WWW.CPMT.COM inside U.S. 1-800-333-8311

28799

CANTILEVER MOUNT

ASSEMBLY

2-¼ inch (57.2 mm) diameter Bars for Drilling
and Blind hole Boring
Bar length

inch (mm)

#4 morse

taper

only

#4 morse

taper and

straight

shank

#5 morse

taper

only

#5 morse

taper and

straight

shank

24 (609.6)

58828

19282

18715

36 (914.4)

36114

61459

19283

18716

48 (1219.2)

38277

61502

19284

18717

60 (1524.0)

58827

19285

18718

72 (1828.8)

36113

61503

21131

58820

96 (2438.4)

38278

61504

19286

58821

144 (3657.6)

34200

no.

Description

no.

Description

CLIMAX

Portable Machine Tools, Inc.

SIZE

CAGE CODE:

DWG NO:

REVISION

SCALE:

SHEET

DRAWN BY:

CHECKED BY:

MFG SERVICES:

DATE:

ADDITIONAL INFORMATION AND

SPECIFICATIONS REQUIRED TO

MANUFACTURE THIS PART ARE

PROVIDED IN CLIMAX SPEC. P100

CAD/CAM STD

MATERIAL:

COSMETIC CLASS

EXCEPT AS NOTED

DIMENSIONS ARE IN INCHES

PER ASME Y14.5M-1994
.X

.XX

.XXX

ANGLES



.030



.010



.005





15509

FULL

JCC

7/26/2010

61505

CHART BBAR 2-1/4 KCR X 1.25 DIA

STSH 4MT

4-3D

CLIMAX

� � � � � � �

CONFIDENTIAL PROPERTY OF

CLIMAX PORTABLE MACHINE TOOLS, INC.

APPROVED BY:

DATE:

GEP
JAM

7/28/2010
7/28/2010
7/29/2010

AGT

nOte: Drawings are for reference only, are not to scale, and may
not represent actual product.

CLIMAX

Portable Machine Tools, Inc.

SIZE

CAGE CODE:

DWG NO:

REVISION

SCALE:

SHEET

DRAWN BY:

CHECKED BY:

MFG SERVICES:

DATE:

ADDITIONAL INFORMATION AND

SPECIFICATIONS REQUIRED TO

MANUFACTURE THIS PART ARE

PROVIDED IN CLIMAX SPEC. P100

CAD/CAM STD

MATERIAL:

COSMETIC CLASS

EXCEPT AS NOTED

DIMENSIONS ARE IN INCHES

PER ASME Y14.5M-1994
.X

.XX

.XXX

ANGLES



.030



.010



.005





15509

FULL

darren-w

3/9/2011

56524

Default

APPLICATOR OIL MIST

4-3D

??????????????????

CLIMAX®

� � � � � � �

CONFIDENTIAL PROPERTY OF

CLIMAX PORTABLE MACHINE TOOLS, INC.

APPROVED BY:

DATE:

Accessories

Climax Portable Machine Tools, Inc.

2712 E. Second Street, Newberg, OR 97132 USA Web site:

www.cpmt.com

Worldwide Phone:

1.503.538.2185

N. America Toll-Free:

1.800.333.8311

Fax:

1.503.538.7600

E-mail:

Info@cpmt.com

page

Bore measuring tool

Features a fine adjustment feature which allows precision bore
measurement and sets tool bit height while the bar is still
mounted in the work piece.

55753

Mounts on any bar from 1-¼ to 2-¼ inches (31.8 to

57.2 mm) in diameter. Measures up to 19.5 inch (495.3 mm)
diameter bores.

magnetic Back Dial indicator

Top quality travel dial indicator with magnetic back, made by Starrett

for

Climax. Useful for many things including:

•  Precisely setting depth of cut.
•  Measuring and setting boring bar travel when cutting to a shoulder.
•  Facing operations, precision alignment of b

oring bar to larger bores.

45396

0 - .500 inch range (.001 increment) - white face

45397

0 - 10 mm range (.01 mm increment) - yellow face

Digital Bore measuring Caliper

Get an accurate reading of the bore without removing
the bar. Features locking, micro-adjust slide.

61707

Measures up to 10 inches (254.0 mm) ID/OD

63330

Measures up to 24 inches (609.6 mm) ID/OD

Boring heads

Boring heads may be positioned anywhere along the bar. Split body
allows attachment without moving the bar. Boring heads to fit 2.0 inch
(50.8 mm) diameter bars also available.

11817 hss-inch boring head set

(included in Base Unit

49003) Has (5) boring heads to bore 4.5 - 12 inch diameter

34565

hss-metric boring head set

(included in Base

Unit 49004) Has five boring heads to bore 114.3 - 304.3 mm
diameter. Uses standard 10 mm & 12 mm square cutter.

16161

Boring head set

Has boring hub and boring

head arms to bore 12 - 24 inch (304.8 - 609.6 mm) diameter.

48385

Carbide boring head set

Has mounting block

and hardware, (7) tool holders, (1) carbide boring car-
tridge, and (10) carbide inserts, to bore 5.96 - 13.8 inch
(151.4 - 350.5 mm) diameter.

tool Kits

Complete set of tools for the boring bar (included in base unit)

28784

Tool Kit (Inch)

34580

Tool Kit (Metric)

tool holder Kit

56275 tool holder Kit

Complete set (L/R/neutral) with five 80 degree diamond

inserts with ½ inch square shank.

no.

Description

no.

Description



Newberg, OR USA 97132

WWW.CPMT.COM inside U.S. 1-800-333-8311

11817



Newberg, OR USA 97132

WWW.CPMT.COM inside U.S. 1-800-333-8311

34565



Newberg, OR USA 97132

WWW.CPMT.COM inside U.S. 1-800-333-8311

16161

CLIMAX

Newberg, OR USA 97132

WWW.CPMT.COM inside U.S. 1-800-333-8311

48385

SET HEAD BORING ADJUSTMENT CARBIDE 2ND GEN

tool Bits
hss standard tool bits (inch)

31866

inch x 1.0 inch LH 15° lead*

31857

inch x 1.0 inch LH 0° lead*

31867

inch x 1.8 inches LH 15° lead*

31858

inch x 1.8 inches LH 0° lead*

32344

inch x 2.5 inches LH 15° lead*

32342

inch x 2.5 inches LH 0° lead*

31868

inch x 4.0 inches LH 15° lead

31859

inch x 4.0 inches LH 0° lead

25710

inch x 2.5 inches LH & RH double-ended

hss tool Bits (metric)

34574

HSS 12 mm x 1.0 inches (25.4 mm) LH 0° lead**

34578

HSS 12 mm x 1.8 inches (45.7 mm) LH 15° lead**

34579

HSS 12 mm x 1.0 inches (25.4 mm) LH 0° lead**

34573

HSS 12 mm x 1.8 inches (45.7 mm) LH 0° lead**

34577

HSS 12 mm x 2.5 inches (63.5 mm) LH 15° lead**

34572

HSS 12 mm x 2.5 inches (63.5 mm) LH 0° lead**

34576

HSS 12 mm x 4.0 inches (101.6 mm) LH 15° lead

34571

HSS 12 mm x 4.0 inches (101.6 mm) LH 0° lead

alternative tool Bits

31848

HSS ½

inch x 1.0 inch RH 15° lead

31830

HSS ½

inch x 1.0 inch RH 0° lead

32103

HSS ½ inch x 1.0 inch RH 0° lead side cutting

32114

HSS ½ inch x 1.0 inch LH 0° lead side cutting

31849

HSS ½ inch x 1.8 inch RH 15° lead

31831

HSS ½ inch x 1.8 inch RH 0° lead

32104

HSS ½ inch x 1.8 inch RH 0° lead side cutting

32115

HSS ½ inch x 1.8 inch LH 0° lead side cutting

32345

HSS ½ inch x 2.5 inch RH 15° lead

32343

HSS ½ inch x 2.5 inch RH 0° lead

32341

HSS ½ inch x 2.5 inch RH 0° lead side cutting

32340

HSS ½ inch x 2.5 inch LH 0° lead side cutting

31850

HSS ½ inch x 4.0 inch RH 15° lead double-ended

31841

HSS ½ inch x 4.0 inch RH 0° lead double-ended

32105

HSS ½ inch x 4.0 inch RH 0° lead side cutting

32116

HSS ½ inch x 4.0 inch LH 0° lead side cutting

34348

HSS ½ inch x 4.0 inch LH 15° lead double-ended

twin leadscrew Facing head tool Bits

31868

HSS ½ inch x 4.0 inch LH 15° lead

31917

Carbide ½ inch x 3.5 inch LH 15° lead

Facing/Grooving tool Facing Bits

31849

HSS ½ inch x 1.8 inch RH 15° lead

31831

HSS ½ inch x 1.8 inch RH 0° lead

36370

1 each of the 15° lead and 0° lead bits

Facing/Grooving tool Facing Bits
35948

HSS LH grooving 0.12 inches wide, 15° lead top rake

37766

HSS LH grooving 0.12 inches wide, 0° lead top rake

35949

HSS LH grooving 0.56 inches wide, 15° lead top rake

37767

HSS LH grooving 0.56 inches wide, 0° lead top rake

* Included in Tool Kit 28784

** Included in Tool Kit 34580

Climax PN

31412

30051

30044

36936

36954

45040

60301

Item Name
Bar Dia.

1-¼ (31.8)

2.0 (50.8)

2-¼ (57.2)

2.0 (50.8 mm)

Swing Dia.

6.6 - 9.4

(167.6 - 238.8)

9.1 - 22.2

(231.1 - 563.9)

10.0 - 18.6

(254 - 472.4)

13.5

(342.9)

20.3

(515.6)

Facing Dia.

2.1 - 8.8

(53.3 - 223.5)

2.5 - 18

(63.5 - 457.2)

2.5 - 18

(63.5 - 457.2)

2.5 - 12

(63.5 - 304.8)

2.5 - 19.0

(63.5 - 482)

Grooving Dia.

n/a

4.0 - 12.0

(101.6 - 304.8)

4.0 - 19.0

(101.6 - 482.6)

3.3 - 24.0

(83.8 - 609.6)

Adjustable Range Facing Heads

Facing & Grooving Heads

Heavy Duty Facing Head

20.1 - 25.3

(510.5 - 642.6)

2.25 - 24.0

(57.2 - 609.6)

Facing and Grooving heads for your BB5000

Dimensions in Inch (mm)

nOte: Drawings are for reference only, are not
to scale, and may not represent actual product.

Climax Portable Machine Tools, Inc.

2712 E. Second Street, Newberg, OR 97132 USA Web site:

www.cpmt.com

Worldwide Phone:

1.503.538.2185

N. America Toll-Free:

1.800.333.8311

Fax:

1.503.538.7600

E-mail:

Info@cpmt.com

page

Accessories

Further customize your BB5000 Boring Machine with these boring bar options. Order separately.
(customized bars available upon request)

•  All bars are made of 1045 S-CPO chrome-plated steel.
•  Standard bars available in 2 foot (609.6 mm) increments up to 24 feet (7.3 meters) long, with various hole spacing.
•  After machining, bars are straightened to within 0.001 inches per foot (0.025 per 304.8 mm).
•  Bars come packaged in a fitted steel container with quick-release latches.
•  First hole is 1 inch (25.4 mm) from the end of the bar, for all bar lengths.
•  Morse taper and straight shank holders available upon request.

2.0 inch (50.8 mm) diameter bars available upon request. 6 inch hole spacing is available on longer bars upon request.

Bars with Inch Tooling

Holes spaced every

6 inches (152.4 mm)

Holes spaced every

10 inches (254.0 mm)

Bar Diameter

Bar Length

Hole Size

39309

34626

2-¼ inch (57.2 mm)

48 inches (1219.2 mm)

½ inch

39310

34627

2-¼ inch (57.2 mm)

72 inches (1828.8 mm)

½ inch

41552

34628

2-¼ inch (57.2 mm)

96 inches (2438.4 mm)

½ inch

43728

34629

2-¼ inch (57.2 mm)

120 inches (3048.0 mm)

½ inch

43729

34630

2-¼ inch (57.2 mm)

144 inches (3657.6 mm)

½ inch

39308

37337

1-¼ inch (31.8 mm)

48 inches (1219.2 mm)

⁄

8 inch

43693

37338

1-¼ inch (31.8 mm)

72 inches (1828.8 mm)

⁄

8 inch

39447

37339

1-¼ inch (31.8 mm)

96 inches (2438.4 mm)

⁄

8 inch

n/a

37340

1-¼ inch (31.8 mm)

120 inches (3048.0 mm)

½ inch

n/a

37341

1-¼ inch (31.8 mm)

144 inches (3657.6 mm)

½ inch

43311

43318

1-¾ inch (44.5 mm)

48 inches (1219.2 mm)

½ inch

43313

43320

1-¾ inch (44.5 mm)

72 inches (1828.8 mm)

½ inch

43314

43321

1-¾ inch (44.5 mm)

96 inches (2438.4 mm)

½ inch

43315

43322

1-¾ inch (44.5 mm)

120 inches (3048.0 mm)

½ inch

43316

43323

1-¾ inch (44.5 mm)

144 inches (3657.6 mm)

½ inch

Bars with Metric Tooling

Holes spaced every

6 inches (152.4 mm)

Holes spaced every

10 inches (254.0 mm)

Bar Diameter

Bar Length

Hole Size

43740

34635

2-¼ inch (57.2 mm)

48 inches (1219.2 mm)

12 mm

43741

34636

2-¼ inch (57.2 mm)

72 inches (1828.8 mm)

12 mm

43742

34637

2-¼ inch (57.2 mm)

96 inches (2438.4 mm)

12 mm

43743

34638

2-¼ inch (57.2 mm)

120 inches (3048.0 mm)

12 mm

43744

34639

2-¼ inch (57.2 mm)

144 inches (3657.6 mm)

12 mm

43687

37327

1-¼ inch (31.8 mm)

48 inches (1219.2 mm)

10 mm

43686

37328

1-¼ inch (31.8 mm)

72 inches (1828.8 mm)

10 mm

43685

37329

1-¼ inch (31.8 mm)

96 inches (2438.4 mm)

10 mm

n/a

37330

1-¼ inch (31.8 mm)

120 inches (3048.0 mm)

10 mm

n/a

37331

1-¼ inch (31.8 mm)

144 inches (3657.6 mm)

10 mm

43298

43305

1-¾ inch (44.5 mm)

48 inches (1219.2 mm)

12 mm

43307

43300

1-¾ inch (44.5 mm)

72 inches (1828.8 mm)

12 mm

43301

43308

1-¾ inch (44.5 mm)

96 inches (2438.4 mm)

12 mm

43302

43309

1-¾ inch (44.5 mm)

120 inches (3048.0 mm)

12 mm

43303

43310

1-¾ inch (44.5 mm)

144 inches (3657.6 mm)

12 mm

Climax Portable Machine Tools, Inc.

2712 E. Second Street, Newberg, OR 97132 USA Web site:

www.cpmt.com

Worldwide Phone:

1.503.538.2185

N. America Toll-Free:

1.800.333.8311

Fax:

1.503.538.7600

E-mail:

Info@cpmt.com

page

Application Photos

A Wide Variety of Applications

Do you need to put the axial feed unit on one end of the bar and the

rotational drive on the other? No problem... all you need to do is use the

leadscrew block clamped or tack welded to the work piece. In fact, just

about any arrangement of components can be used as long as you

maintain rigidity by placing bearing supports as close as possible to the

holes to be bored. Need to align and multiple holes? Just use a long bar

and weld a bearing bracket at each hole for support or use optical

alignment for easy & precise setup over long distances. Modular

components let you use the machine in a wide variety of combinations.

The BB5000 is
widely used by
these industries:

•  Construction
•  Mining
•  Power Generation
•  Ship building
•  Transportation
•  Petrochemical
•  Pulp and paper
•  Steel and aluminum

Typical applications:

•  Heavy equipment repair
•  Stern tube boring
•  Wicket gate repair on dams
•  Bridge building/re-building
•  Turbine coupling boring
•  Engine block repair
•  Bearing seat repair
•  Press repair
•  Valve body boring
•  Pump body boring
•  Large fab bore alignment

Climax Portable Machine Tools, Inc.

2712 E. Second Street, Newberg, OR 97132 USA Web site:

www.cpmt.com

Worldwide Phone:

1.503.538.2185

N. America Toll-Free:

1.800.333.8311

Fax:

1.503.538.7600

E-mail:

Info@cpmt.com

page

Applications

Line Boring

Conventional Boring

Grooving

Facing

Drilling

Typical applications:

Whether it's conventional boring, line boring, drilling, facing or grooving, the Climax BB5000
has you covered. With versatile setup & machining options, it's the machine you need to get all
your toughest jobs done when and where you need it. Typical applications illustrated below.

nOte: Drawings are for reference only, are not to scale, and may
not represent actual product.

Climax Portable Machine Tools Worldwide

Manufacturing, Sales & Rental Facilities

World Headquarters

Production Facilities

Rental Locations

International Distributors

Portland

European Headquarters

Cologne

Manchester

Australia

Singapore

Charlotte

Edmonton

Houston

Monterrey

Cincinnati

Baton Rouge

On-site Training

Need some refresher courses
in setting up and operating
your Climax machine tool?

Special Projects

Climax has been solving
complicated on-site machining
problems for our customers
since 1964.

Rentals

With eleven worldwide rental
depot locations, you are
never far away from a Climax
portable machine tool.

Call Climax for:

Corporate headquarters

Climax portable machine tools, inc.
2712 e. second street
newberg, Oregon 97132 usa
Worldwide telephone:
1.503.538.2185
n. america toll-Free:
1.800.333.8311
Fax: 1.503.538.7600
email: info@cpmt.com

european headquarters

Climax Gmbh
am langen Graben 8
52353 Düren, Germany
telephone:(+49) (0) 2421.9177.0
Fax: (+49) (0) 2421.9177.29
email: info@cpmt.de

Climax Portable Machines Tools has taken reasonable measures to ensure the accuracy of the information contained in this document.

However, Climax makes no warranties or representations with respect to the information contained herein; and Climax shall not be

held liable for damages resulting from any errors or omissions herein, or from the use of the information contained in this document.

Climax has been teaching the fundamentals and fine points
of portable machine tool operation for practically as long as
we’ve been inventing and building the tools.

At the Global Learning Center situated in our corporate
headquarters near Portland, Oregon, we provide training
for machine tool operators on portable machine tool safety
and machine setup and operation. Trainees also receive
technical tips and tools to improve operational efficiencies,
with the vast majority of every program devoted to hands-
on activities and skill development.

The Climax instructional team includes specialists in
shipbuilding, power generation, civil engineering, bridge
re-building, and other industries.

Whether it’s a regularly scheduled course at the Global Learning Center, or custom curriculum conducted at your facility,
your machinists will benefit from courses developed by some of the most respected authorities in the business.

Call us today to register for a regularly scheduled class, or talk to us about how we can customize a training program for
your specialized application.

Training at the Global Learning Center

Climax Portable Machine Tools

Call us. We’ll bring the solution to you.

Find us on Facebook & twitter and check out our Blog:

www.cpmt.com/blog

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