ClimateMaster AG series Installation, Operation & Maintenance Instructions Manual - User Manual

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Auxiliary Electric Heat

Installation, Operation &

Maintenance Instructions

97B0005N04

Revised: December 16, 2015

AG Series Electric Heaters

Table of Contents

Overview 3
Vertical Up

ow or Down

Installation - Internal

Vertical Up

ow Installation - External

Horizontal Installation - External
Wiring 6
Setup 6

Ratings 7
Electrical Data

Staging Options

7-8

Accessory Heater Dimensions

Warranty 10
Revision Log

E l e c t r i c H e a t - I n s t a l l a t i o n , O p e r a t i o n , a n d M a i n t e n a n c e

R e v i s e d : D e c e m b e r 1 6 , 2 0 1 5

C l i m a t e M a s t e r G e o t h e r m a l H e a t i n g a n d C o o l i n g

This page was intentionally left blank.

E l e c t r i c H e a t - I n s t a l l a t i o n , O p e r a t i o n , a n d M a i n t e n a n c e

R e v i s e d : D e c e m b e r 1 6 , 2 0 1 5

c l i m a t e m a s t e r. c o m

Overview

The AG Series Auxiliary Electric Heat mounts internally on
TS, TE and TT upfl ow (Figure 1b) or downfl ow units and all
TAH units. It mounts directly to the blower outlet of TS, TE
and TT horizontal units (Figure 8) and on all TZ units. Note
the model compatibility Table 1. Horizontal units are rated
for zero clearance at the unit and 1" clearance for fi rst three
feet of duct, vertical units rated for zero clearance for both
unit and duct. Downfl ow units can not be located directly
over a discharge register. The discharge plenum must be
constructed from non combustible material. The AG electric
heat contains a four stage relay control board which activates
the elements directly via an internally wired low voltage
harness. Low voltage signals (W1 and W2) are staged from
the CXM or DXM control of the unit.

TS ,TT and TE Vertical Upfl ow or Downfl ow and TAH
Installation - Internal

1. Disconnect power to the unit.
2. Remove blower access panel(s) from the unit and

control box cover from the electric heater.

3. Remove blower mounting bolts and drop blower

assembly as shown in fi gure 2. Removal of electrical
wiring should not be necessary.

4. Position the electric heater as illustrated in fi gure 3 with

its control box facing the front access panel of the unit.
Attach heater to unit using the support pins on the back
and bolts on the front.

The electric heater air inlet dimensions should match the
unit blower outlet, installer should stop and refer to the
unit/heater compatibility chart later in this instruction or
consult factory if they do not match.

5. Re-install blower assembly on to electric heater using

pins and bolts as before. Check blower electrical wiring
for proper connection and remedy any pinched wire(s) or
contact with sharp edges.

6. Route the low voltage control harness through one of the

‘pie’ bushings in the heater control box and plug on to
the P2 connector. See fi gure 6.

7. Install power conduit through the unit cabinet as shown

in fi gure 7 and attach directly to the electric heater
control box. See fi gures 9a-c.

8. Replace all covers and panels, heater installation is

complete. Proceed to wiring and setup.

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Figure 2: Blower removal

Figure 3: AG electric heat mounting and
blower re-installation

Figure 1b: Typical vertical unit installation

Overview

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Figure 1a: Typical air handler installation

E l e c t r i c H e a t - I n s t a l l a t i o n , O p e r a t i o n , a n d M a i n t e n a n c e

R e v i s e d : D e c e m b e r 1 6 , 2 0 1 5

C l i m a t e M a s t e r G e o t h e r m a l H e a t i n g a n d C o o l i n g

Vertical Installation - External

Auxiliary electric heat
power supply knockout
opposite air coil

Electric Heat Assembly

Air Coil

Low Voltage control harness
is prewired on all distributor
class units.

1. Disconnect power to the unit.
2.

Remove blower access panel(s) from the unit and control
box and element covers from the electric heater.

3. Locate remove and discard blower discharge fl anges

from the unit but save the screws. Flanges will be
packaged loose inside the blower compartment of
vertical upfl ow units. TZ036 and 042 units require a
transition bracket between the cabinet top and the
electric heater. This bracket is packaged inside the
blower compartment for fi eld installation.

4. Position the electric heater as illustrated herein. Heater

control box should be facing the front access panel of
vertical units.

The electric heater air inlet dimensions should match
the unit air outlet, installer should stop and refer to the
unit/heater compatibility chart later in this instruction or
consult factory if they do not match.

5. Use the saved blower fl ange screws to attach the heater

by its fl anges to the unit panel except do not fasten
fl ange on control box side.

6. Use aluminum tape (not provided) to seal all four heater

fl anges to the blower panel.

7. Locate and route the low voltage control harness through

the top panel knockout(s). Seal the penetration ‘air tight’.
This harness is factory installed on all TZ units (wire-tied
to the fan housing).

8. Route the control harness through one of the ‘pie’

bushings in the heater control box and plug on to the P2
connector. See fi gure 5.

9. Install power conduit and attach directly to the electric

heater control box. See fi gures 5a-c.

10. Replace all covers and panels, heater installation is

complete. Proceed to wiring and setup.

E l e c t r i c H e a t - I n s t a l l a t i o n , O p e r a t i o n , a n d M a i n t e n a n c e

R e v i s e d : D e c e m b e r 1 6 , 2 0 1 5

c l i m a t e m a s t e r. c o m

Horizontal External Installation

1. Disconnect power to the unit.
2. Remove blower access panel from the unit and control box

and element covers from the electric heater.

3. Remove and discard blower discharge

anges from the

unit but save the screws. TZ036 and 042 units require
a transition bracket between the cabinet panel and
the electric heater. This bracket is packaged inside the
blower compartment for

eld installation.

4. Position the electric heater as illustrated herein. Notice

that the discharge air opening is o

ﬀ

centered in the

blower panel. The electric heater must be positioned so
that its control box is located vertically over the wide
side of this panel.

5. Use the saved blower

ange screws to attach the heater

by its

anges to the unit panel except do not fasten

ange on control box side.

6. Use aluminum tape (not provided) to seal all four heater

anges to the blower panel.

7. Locate and route the low voltage control harness

through one of the unit corner post or blower panel
knockout(s). Seal the penetration ‘air tight’. This harness
is factory installed and wire-tied to the fan housing.

8. Route the control harness through one of the ‘pie’

bushings in the heater control box and plug on to the P2
connector. See

gure 6.

9. Install power conduit and attach directly to the electric

heater control box.

10. Replace all covers and panels, heater installation is

complete. Proceed to wiring and setup.

Figure 6: Low Voltage Harness Connection

Figure 8: Typical Horizontal Installation

Horizontal Installation - External

Locate electric heat

harness in air handler

and route through
one of the provided

bushing

Field-supplied disconnect

(refer to local codes)

E l e c t r i c H e a t - I n s t a l l a t i o n , O p e r a t i o n , a n d M a i n t e n a n c e

R e v i s e d : D e c e m b e r 1 6 , 2 0 1 5

C l i m a t e M a s t e r G e o t h e r m a l H e a t i n g a n d C o o l i n g

2))

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Figure 8a: Power Wiring, Dual Circuits, 15, 20kw

Figure 8b: Power Wiring, Single Circuit, 12, 15, 20kw

Wiring and Setup (all models)

1. Install power wiring and connect to power block or

circuit breakers. In 15 or 20kW models two power
circuits may be used to reduce wiring and breaker
costs as in Figure 8a. If a single circuit supply is
desired, install the optional single circuit accessory kit
(P/N 16B0002N02), as shown in Figure 8b, that can be
obtained from your distributor.

Optional for TAH: AG**C kits only. Blower power may
be supplied from T3 & T4 CB5 breaker. Refer to wiring
diagram 96B0143N01.

2. Ensure unit air

ow setting is above minimum air

ow rating

for the electric heat model from Table 1.

3. Check heat staging for the application. Table 4 contained

later in this IOM shows the factory default staging and
the alternate

eld selectable staging where applicable.

Staging changes are made by dip switch settings. See

gure 9. These are identi

ed as either ER1, ER2, ER3 or

ER4 depending on the heater size.

4. Mark the appropriate box of the electric heat model

installed on the additional serial plate on the exterior of
the unit.

5. Turn on the power to the unit and the auxiliary

electric heat.

Auxiliary Electric Heat Start-up

Put thermostat in emergency heat mode (or jumper t-stat
input R to W and R to G) and setpoint to high setting. ‘Touch-
jumper' the test pins of the CXM or DXM into test mode to
reduce time delays. Unit will require 15-20 seconds before
engaging emergency heat mode stage 1 (W1) and then
another 15-20 seconds to engage stage 2 (W2) when in ‘Test
mode’. Verify proper electric heat operation.

Figure 9: Staging Dip Switches

Figure 8c: Power Wiring, 4, 5, 8, and 10kw

Wiring

In 15 and 20 kW units, optional

single power circuit is employed to

reduce the number of wires needed.

ER1

ER2

ER1

ER2

ER3

ER4

For AGM/L 4, 5, 8, 10kW.

For AGM/L 12, 15, and 20kW.

E l e c t r i c H e a t - I n s t a l l a t i o n , O p e r a t i o n , a n d M a i n t e n a n c e

R e v i s e d : D e c e m b e r 1 6 , 2 0 1 5

c l i m a t e m a s t e r. c o m

Table 2: AG Electric Heat Electrical Data - TAH

Table 1: AG Electric Heat Ratings

Staging Options

Auxiliary

Electric

Heat

Model

TS, TT, TE Models

TZ Models

TAH Models

kW Rating

Btuh Rating

Minimum

CFM

Required

018

024-

030

036-

038

042-

072

024

030-

042

048-

060

Auxiliary

Electric

Heat

Model*

026

038

049-

064

240V

208V

240V

208V

AGM4A

AGM4C

3.8

2.9

13000

9900

500

AGM5A

AGM5C

4.8

3.6

16300 12300

500

AGM8A

AGM8C

7.6

5.7

25900 19400

650

AGM10A

AGM10C

9.6

7.2

32700 24600

650

AGM12A

11.4

8.6

38900 29200

750

AGL10A

AGL10C

9.6

7.2

32700 24600

1300

AGL15A

AGL15C

14.4

10.8

49100 36900

1350

AGL20A

AGL20C

19.2

14.4

65500 49200

1350

Black area denotes compatibility
Note: Horizontal units rated for zero clearance unit and 1” clearance for the fi rst three feet of duct,
Vertical units rated for zero clearance for both unit and duct.
* Can be used on corresponding TZ, TE, TS and TT models

Unit Model

Head Kit

Model

Supply

Heater

Amps

240

Heater

Amps

208

Blower

FLA

Minimum Circuit Amps

Maximum Breaker

Size

240 V

208 V

240 V

208 V

TAH026

AGM4C

SINGLE

15.8

4.3

AGM 5C

SINGLE

17.3

4.3

AGM 8C

SINGLE

31.7

27.5

4.3

AGM 10C

SINGLE

34.7

4.3

TAH038

AGL10C

SINGLE

34.7

4.3

AGL15C

DUAL L1/L2

34.7

L3/L4

17.3

4.3

TAH049 and

TAH060

AGL10C

SINGLE

34.7

7.0

AGL15C

DUAL L1/L2

34.7

0.0

L3/L4

17.3

7.0

AGL20C

DUAL L1/L2

34.7

0.0

L3/L4

34.7

7.0

All heaters rated single phase 208/240V 60Hz
All Fuses UL Class K general purpose
All models 15kW or larger feature internal circuit breakers

E l e c t r i c H e a t - I n s t a l l a t i o n , O p e r a t i o n , a n d M a i n t e n a n c e

R e v i s e d : D e c e m b e r 1 6 , 2 0 1 5

C l i m a t e M a s t e r G e o t h e r m a l H e a t i n g a n d C o o l i n g

Table 4: AG Electric Heat Staging Options

Auxiliary Electric

Heat Model

Supply

Circuit

Heater Amps

Minimum Circuit Amps

Maximum Fuse

240V

208V

240V

208V

240V

208V

AGM4A

Single

15.8

14.0

19.8

17.1

AGM5A

Single

20.0

17.3

25.0

21.6

AGM8A

Single

31.7

27.5

39.6

34.4

AGM10A

Single

40.0

34.7

50.0

43.4

AGL10A

Single

40.0

34.7

50.0

43.4

AGM12A

Single

47.5

41.2

59.4

51.5

Dual-L1/L2

31.7

27.5

39.6

34.4

Dual - L3/L4

15.8

13.7

19.8

17.1

AGL15A

Single

60.0

52.0

75.0

65.0

Dual - L1/L2

40.0

34.7

50.0

43.4

Dual - L3/L4

20.0

17.3

25.0

21.6

AGL20A

Single

80.0

69.3

100.0

86.6

100

Dual - L1/L2

40.0

34.7

50.0

43.4

Dual - L3/L4

40.0

34.7

50.0

43.4

All heaters rated single phase 208/240V 60Hz
All Fuses UL Class K general purpose
All models 12kW or larger feature internal circuit breakers

Table 3: AG Electric Heat Electrical Data - TS/TT/TE

Staging Options

Heater Model

Staging

Factory Setting

Alternate Setting

Dip Position

Stage 1 kW

Stage 2 kW

Dip Position

Stage 1 kw

Stage 2 kW

AGM4

ER1

AGM5

ER1

AGM8

4 or 8

ER1

ER2

AGM10, AGL10

5 or 10

ER1

ER2

AGM12

4, 8, or 12

ER1, ER4

ER3, ER4

AGL15

5,10 or 15

ER1, ER4

ER3, ER2

AGL20

10 or 20

ER3, ER4

E l e c t r i c H e a t - I n s t a l l a t i o n , O p e r a t i o n , a n d M a i n t e n a n c e

R e v i s e d : D e c e m b e r 1 6 , 2 0 1 5

c l i m a t e m a s t e r. c o m

Accessory Heater Dimensions

The maximum recommended air velocity for a supply plenum is 900 fpm. When connecting a plenum to an external
supplemental heater, ensure that the air velocity in the plenum does not exceed 900 fpm. Noise and air distribution issues
may occur if supply plenum velocities exceed 900 fpm.

AGM4A - 12A

AGL10A - 20A

14.7

Control
box

Element
cover

10.3

15.5

15.1

Discharge Air Opening

16.1

8.1

13.3

13.5

F
L

Discharge Air Opening

F
L

Rev. A 13.6
Rev. B 14.9

Rev. A 10.7
Rev. B 12.0

14.6

8.8

11.7

Control box

Element
cover

13.6

10.7

6.2

5.1

Rev. A 9.4
Rev. B 10.6

10.2

14.6

1.4

9.4

E l e c t r i c H e a t - I n s t a l l a t i o n , O p e r a t i o n , a n d M a i n t e n a n c e

R e v i s e d : D e c e m b e r 1 6 , 2 0 1 5

C l i m a t e M a s t e r G e o t h e r m a l H e a t i n g a n d C o o l i n g

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Warranty

E l e c t r i c H e a t - I n s t a l l a t i o n , O p e r a t i o n , a n d M a i n t e n a n c e

R e v i s e d : D e c e m b e r 1 6 , 2 0 1 5

c l i m a t e m a s t e r. c o m

Notes

E l e c t r i c H e a t - I n s t a l l a t i o n , O p e r a t i o n , a n d M a i n t e n a n c e

R e v i s e d : D e c e m b e r 1 6 , 2 0 1 5

C l i m a t e M a s t e r G e o t h e r m a l H e a t i n g a n d C o o l i n g

Revision History

97B0005N04

ClimateMaster works continually to improve its products. As a result, the design and speci

cations of each product at the time for order may be

changed without notice and may not be as described herein. Please contact ClimateMaster’s Customer Service Department at 1-405-745-6000

for speci

c information on the current design and speci

cations. Statements and other information contained herein are not express warran-

ties and do not form the basis of any bargain between the parties, but are merely ClimateMaster’s opinion or commendation of its products.
The management system governing the manufacture of ClimateMaster’s products is ISO 9001:compliant

*97B0005N04*

7300 S.W. 44th Street

Oklahoma City, OK 73179

Phone: 405-745-6000

Fax: 405-745-6058

climatemaster.com

Date

Page #

Description

16 Dec., 2015

Add AGM12 to table 3

04 Aug., 2015

Updated Illustration Title AGL10A - 20A

09 Feb., 2015

All

Misc Edits

22 Dec., 2014

External Installation Instructions Updated

29 Oct., 2014

All

First Published

Rev.:December 16, 2015T

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