PDF User Manual

Auxiliary Electric Heat

Installation, Operation &

Maintenance Instructions

97B0005N02

Revision: 1/14/13

AG Series Electric Heaters

Table of Contents

Overview 3
Vertical Upfl ow or Downfl ow 
Installation - Internal 

3

Vertical Upfl ow Installation - External 

4

Horizontal Installation - External
Wiring 6
Setup 6

Ratings 7
Electrical Data 

7

Staging Options 

7-8

Accessory Heater Dimensions 

9

Warranty 10
Revision Log 

12

 

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Overview 

The AG Series Auxiliary Electric Heat mounts internally on 
TS, TE and TT upfl ow (Figure 1b) or downfl ow units and all 
TAH units. It mounts directly to the blower outlet of TS, TE 
and TT horizontal units (Figure 8) and on all TZ units.  Note 
the model compatibility Table 1.  Horizontal units are rated 
for zero clearance  at the unit and 1" clearance for fi rst three 
feet of duct, vertical units rated for zero clearance for both 
unit and duct.  Downfl ow units can not be located directly 
over a discharge register. The discharge plenum must be 
constructed from non combustible material. The AG electric 
heat contains a four stage relay control board which activates 
the elements directly via an internally wired low voltage 
harness.  Low voltage  signals (W1 and W2) are staged from 
the CXM or DXM control of the unit.  

TS ,TT and TE Vertical Upfl ow or Downfl ow and TAH 
Installation - Internal

1.  Disconnect power to the unit.
2.  Remove blower access panel(s) from the unit and 

control box cover from the electric heater.

3.  Remove blower mounting bolts and drop blower 

assembly as shown in fi gure 2. Removal of electrical 
wiring should not be necessary. 

4.  Position the electric heater as illustrated in fi gure 3 with 

its control box facing the front access panel of the unit. 
Attach heater to unit using the support pins on the back 
and bolts on the front.

The electric heater air inlet dimensions should match the 
unit blower outlet, installer should stop and refer to the 
unit/heater compatibility chart later in this instruction or 
consult factory if they do not match.

5.  Re-install blower assembly on to electric heater using 

pins and bolts as before. Check blower electrical wiring 
for proper connection and remedy any pinched wire(s) or 
contact with sharp edges.

6.  Route the low voltage control harness through one of the 

‘pie’ bushings in the heater control box and plug on to 
the P2 connector. See fi gure 6.

7.  Install power conduit through the unit cabinet as shown 

in fi gure 7 and attach directly to the electric heater 
control box. See fi gures 9a-c.

8.  Replace all covers and panels, heater installation is 

complete. Proceed to wiring and setup.

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Figure 2: Blower removal

Figure 3: AG electric heat mounting and 
blower re-installation

Figure 1b: Typical vertical unit installation

Overview

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Figure 1a: Typical air handler installation

 

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Vertical Installation - External

Auxiliary electric heat
power supply knockout
opposite air coil

Electric Heat Assembly

Air Coil

Low Voltage control harness 
is prewired on all distributor
class units.

*

Figure 4: Typical Vertical External Mount Installation

TZ Vertical Upfl ow External Installation

1.  Disconnect power to the unit.
2. 

Remove blower access panel(s) from the unit and control 
box and element covers from the electric heater.

3.  Locate remove and discard blower discharge fl anges 

from the unit but save the screws. Flanges will be 
packaged loose inside the blower compartment of 
vertical upfl ow units. TZ036 and 042 units require a 
transition bracket between the cabinet top and the 
electric heater. This bracket is packaged inside the 
blower compartment for fi eld installation.

4.  Position the electric heater as illustrated herein. Heater 

control box should be facing the front access panel of 
vertical units.

The electric heater air inlet dimensions should match 

the unit air outlet, installer should stop and refer to the 
unit/heater compatibility chart later in this instruction or 
consult factory if they do not match.

5.  Use the saved blower fl ange screws to attach the heater 

by its fl anges to the unit panel except do not fasten 
fl ange on control box side.

6.  Use aluminum tape (not provided) to seal all four heater 

fl anges to the blower panel.

7.  Locate and route the low voltage control harness through 

the top panel knockout(s). Seal the penetration ‘air tight’. 
This harness is factory installed on all TZ units (wire-tied 
to the fan housing).

8.  Route the control harness through one of the ‘pie’ 

bushings in the heater control box and plug on to the P2 
connector. See fi gure 5.

9.  Install power conduit and attach directly to the electric 

heater control box. See fi gures 5a-c.

10.  Replace all covers and panels, heater installation is 

complete. Proceed to wiring and setup.

Figure 5: Power Conduit And Wire Routing
(internal mount)

 

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Horizontal External Installation

1.  Disconnect power to the unit.
2.  Remove blower access panel from the unit and control box 

and element covers from the electric heater.

3.  Remove and discard blower discharge fl anges from the 

unit but save the screws. TZ036 and 042 units require 
a transition bracket between the cabinet top and the 
electric heater. This bracket is packaged inside the 
blower compartment for fi eld installation.

4.  Position the electric heater as illustrated herein. Notice 

that the discharge air opening is off centered in the 
blower panel. The electric heater must be positioned so 
that its control box is located vertically over the wide 
side of this panel.
The electric heater air inlet dimensions should match 
the unit air outlet, installer should stop and refer to the 
unit/heater compatibility chart later in this instruction or 
consult factory if they do not match.

5.  Use the saved blower fl ange screws to attach the heater 

by its fl anges to the unit panel except do not fasten 
fl ange on control box side.

6.  Use aluminum tape (not provided) to seal all four heater 

fl anges to the blower panel.

7.  Locate and route the low voltage control harness 

through one of the unit corner post or blower panel 
knockout(s). Seal the penetration ‘air tight’. This harness 
is factory installed and wire-tied to the fan housing.

8.  Route the control harness through one of the ‘pie’ 

bushings in the heater control box and plug on to the P2 
connector. See fi gure 6.

9.  Install power conduit and attach directly to the electric 

heater control box.

10. Replace all covers and panels, heater installation is 

complete. Proceed to wiring and setup.  

Figure 6: Low Voltage Harness Connection

Figure 8: Typical Horizontal Installation

Horizontal Installation - External

Locate electric heat 

harness in air handler 

and route through 
one of the provided 

bushing

Field-supplied disconnect 

(refer to local codes)

 

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Figure 8a: Power Wiring, Dual Circuits, 15, 20kw

Figure 8b: Power Wiring, Single Circuit, 12, 15, 20kw

Wiring and Setup (all models)

1.  Install power wiring and connect to power block or 

circuit breakers.  In 15 or 20kW models two power 
circuits may be used to reduce wiring and breaker 
costs as in Figure 8a.  If a single circuit supply is 
desired, install the optional single circuit accessory kit 
(P/N 16B0002N02), as shown in Figure 8b, that can be 
obtained from your distributor.

 

Optional for TAH: AG**C kits only. Blower power may 
be supplied from T3 & T4 CB5 breaker. Refer to wiring 
diagram 96B0143N01.

2.  Ensure unit airfl ow setting is above minimum airfl ow rating 

for the electric heat model from Table 1.

3.  Check staging jumpers for the application.  Typically 

only 5 kW (factory setting on all models except 10kW on 
20kW models)  is needed for fi rst stage electric (W1) to 
minimize electric demand.  This staging can be adjusted 
by moving the staging jumpers as shown in Figure 9.  
Whatever is jumped to P1 pin 1 will be energized on 
1st stage of electric heat, and P1-2 will be energized as 
stage 2 electric heat.  See Table 4 for staging options.

4.  Mark the appropriate box of the electric heat model 

installed on the additional serial plate on the exterior of 
the unit. 

5.  Turn on the power to the unit and the auxiliary 

electric heat.

Auxiliary Electric Heat Start-up

Put thermostat in emergency heat mode  (or jumper t-stat 
input R to W and R to G) and setpoint to high setting.  ‘Touch-
jumper' the test pins of the CXM or DXM into test mode to 
reduce time delays.  Unit will require 15-20 seconds before 
engaging emergency heat mode stage 1 (W1) and then 
another 15-20 seconds to engage stage 2 (W2) when in ‘Test 
mode’.  Verify proper electric heat operation.

NO

Com

ER1

NO

Com

ER2

NO

Com

ER3

NO

Com

ER4

1

2

3

Tan

Ora

Factory Staging
(see Table 2)

Low Voltage Connector
(from Unit Control Board)

AG Electric Heat

Relay Board

P1

P2

24V

W1

W2

4

5kW (‘ER1’ 5kW & ‘ER4’ 0kW) and W2 (second stage)
will have 10kW (‘ER2 & 3’ 5kW each)

1

2

3

4

Tan

Ora

P2

Side View as seen in Control Box

P1

Staging Example on a 15kW unit W1 (first stage) has

blank

Figure 9: Staging Jumpers

Figure 8c: Power Wiring, 4, 5, 8, and 10kw

Wiring

In 15 and 20 kW units, optional 

single power circuit is employed to 

reduce the number of wires needed.

Conduit

 

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Table 2: AG Electric Heat Electrical Data - TAH

Table 1: AG Electric Heat Ratings

Staging Options

Auxiliary 

Electric 

Heat 

Model

TS, TT, TE Models

TZ Models

TAH Models

kW Rating

Btuh Rating

Minimum

CFM

Required

018

024- 

030

036-

038

042-

072

024

030-

042

048-

060

Auxiliary 

Electric 

Heat 

Model*

026

038

049- 

064

240V

208V

240V

208V

AGM4A

AGM4C

3.8

2.9

13000

9900

500

AGM5A

AGM5C

4.8

3.6

16300 12300

500

AGM8A

AGM8C

7.6

5.7

25900 19400

650

AGM10A

AGM10C

9.6

7.2

32700 24600

650

AGM12A

11.4

8.6

38900 29200

750

AGL4A

AGL4C

3.8

2.9

13000

9900

500

AGL10A

AGL10C

9.6

7.2

32700 24600

1300

AGL15A

AGL15C

14.4

10.8

49100 36900

1350

AGL20A

AGL20C

19.2

14.4

65500 49200

1350

Black area denotes compatibility
Note: Horizontal units rated for zero clearance unit and 1” clearance for the fi rst three feet of duct, 
Vertical units rated for zero clearance for both unit and duct.
* Can be used on corresponding TZ, TE, TS and TT models

Unit Model

Head Kit 

Model

Supply

Heater 

Amps 

240

Heater 

Amps 

208

Blower 

FLA

Minimum Circuit Amps

Maximum Breaker 

Size

240 V

208 V

240 V

208 V

TAH026

AGM4C

SINGLE

15.8

14

4.3

25

23

25

25

AGM 5C

SINGLE

20

17.3

4.3

30

27

30

30

AGM 8C

SINGLE

31.7

27.5

4.3

45

40

45

40

AGM 10C

SINGLE

40

34.7

4.3

55

49

60

50

TAH038

AGL4C

SINGLE

15.8

14

4.3

28.5

26.25

30

30

AGL10C

SINGLE

40

34.7

4.3

59

52

60

60

AGL15C

DUAL L1/L2

40

34.7

0

50

43

50

45

L3/L4

20

17.3

4.3

34

30

35

30

TAH049 and 

TAH060

AGL4C

SINGLE

15.8

14

7

28.5

26.25

30

30

AGL10C

SINGLE

40

34.7

7.0

59

52

60

60

AGL15C

DUAL L1/L2

40

34.7

0.0

50

43

50

45

L3/L4

20

17.3

7.0

34

30

35

30

AGL20C

DUAL L1/L2

40

34.7

0.0

50

43

50

45

L3/L4

40

34.7

7.0

59

52

60

60

All heaters rated single phase 208-240V 60Hz 

 

All Fuses UL Class K general purpose

All models 15kW or larger feature internal circuit breakers

 

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Table 4: AG Electric Heat Staging Options

Auxiliary Electric 

Heat Model

Staging
Options

Factory

Settings

Stage 1

Staging in kW

Jumper 1-4, 2-3†

Jumper 1-3, 2-4†

Jumper 1-2-3

Stage 1

Stage 2

Stage 1

Stage 2

Stage 1

Stage 2

AGM4A or C

4

4

4

0

4

0

4

0

AGM5A or C

5

5

5

0

5

0

5

0

AGM8A or C

4 or 8

4

4

4

4

4

8

0

AGM10A or C

5 or 10

5

5

5

5

5

10

0

AGM12A or C

4, 8 or 12

4

4

8

8

4

12

0

AGL4A or C

4

4

4

0

4

0

4

0

AGL10A or C

5 or 10

5

5

5

5

5

10

0

AGL15A or C

5, 10 or 15

5

5

10

10

5

15

0

AGL20A or C

5, 10, 15 or 20

10

10

10

10

10

15

5

† Factory jumper setting

Auxiliary Electric 

Heat Model

Supply

Circuit

Heater Amps

Minimum Circuit Amps

Maximum Fuse

240V

208V

240V

208V

240V

208V

AGM4A

Single

15.8

14.0

19.8

17.1

20

20

AGM5A

Single

20.0

17.3

25.0

21.6

25

25

AGM8A

Single

31.7

27.5

39.6

34.4

40

35

AGM10A

Single

40.0

34.7

50.0

43.4

50

45

AGM12A

Single

47.5

41.2

59.4

51.5

60

60

Dual - L1/L2

31.7

27.5

39.6

34.4

40

35

Dual - L3/L4

15.8

13.7

19.8

17.1

20

20

AGL4A

Single

15.8

14.0

19.8

17.1

20

20

AGL10A

Single

40.0

34.7

50.0

43.4

50

45

AGL15A

Single

60.0

52.0

75.0

65.0

80

70

Dual - L1/L2

40.0

34.7

50.0

43.4

50

45

Dual - L3/L4

20.0

17.3

25.0

21.6

25

25

AGL20A

Single

80.0

69.3

100.0

86.6

100

90

Dual - L1/L2

40.0

34.7

50.0

43.4

50

45

Dual - L3/L4

40.0

34.7

50.0

43.4

50

45

All heaters rated single phase 208-240V 60Hz 

 

All Fuses UL Class K general purpose

All models 15kW or larger feature internal circuit breakers 

Table 3: AG Electric Heat Electrical Data - TS/TT/TE

Staging Options

 

9

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Accessory Heater Dimensions

Figure 10: Heater Dimensions

NOTE:

 The maximum recommended air velocity for a supply plenum is 900 fpm. When connecting a plenum to an 

external supplemental heater, ensure that the air velocity in the plenum does not exceed 900 fpm. Noise and air 
distribution issues may occur if supply plenum velocities exceed 900 fpm.

AGM4A - 12A

AGL4A - 20A

14.7

Control box

Element 
cover

10.3

15.5

15.1

12

Discharge Air Opening

Discharge Air Opening

16.8

8.1

3

13.3

13.5

2

A

I

R

F
L

O

W

Discharge Air Opening

Discharge Air Opening

A

I

R

F
L

O

W

Rev. A  13.6
Rev. B 14.9

Rev. A  10.7
Rev. B 12.0

14.6

8.8

11.7

Control box

Element 
cover

13.6

10.7

6.2

5.1

Rev. A  9.4
Rev. B 10.6

10.2

1

14.6

1.4

9.4

 

E l e c t r i c   H e a t   -   I n s t a l l a t i o n ,   O p e r a t i o n ,   a n d   M a i n t e n a n c e

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11

E l e c t r i c   H e a t   -   I n s t a l l a t i o n ,   O p e r a t i o n ,   a n d   M a i n t e n a n c e

R e v. :   1 4   J a n . ,   2 0 1 3

 

E l e c t r i c   H e a t   -   I n s t a l l a t i o n ,   O p e r a t i o n ,   a n d   M a i n t e n a n c e

R e v. :   1 4   J a n . ,   2 0 1 3

12

G e o t h e r m a l   H e a t   P u m p   S y s t e m s

Revision History

R

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TO ARI

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25

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IR

97B0005N02

ClimateMaster works continually to improve its products. As a result, the design and specifi cations of each product at the time for order may be 

changed without notice and may not be as described herein. Please contact ClimateMaster’s Customer Service Department at 1-405-745-6000 

for specifi c information on the current design and specifi cations. Statements and other information contained herein are not express warran-

ties and do not form the basis of any bargain between the parties, but are merely ClimateMaster’s opinion or commendation of its products.
The management system governing the manufacture of ClimateMaster’s products is ISO 9001:2008 certifi ed.
 

 

 

 

   

               © ClimateMaster, Inc. 2007 

*97B0005N02*

7300 S.W. 44th Street

Oklahoma City, OK 73179

Phone: 405-745-6000

Fax: 405-745-6058

climatemaster.com

Rev.: 14 Dec., 2013

ISO 9001:2008
Certified

Quality: First & Always

Date

Page #

Description

14 Jan., 13

4-5

Installation Instructions Updated

14 Dec., 12

3, 4

Update TZ Text

8 May, 12

Various

Added TE Mentions

25 Jan. 11

8

Dual Supply Circuit Updated

2 Nov. 11

Various

TZ (Vertical External Install) Information Added

24 Sept, 10

8

Accessory Heater Dimension Information Added

20 July, 10

All

Update Text, Add TAH and Size 4, Remove Size 12

24 June, 10

All

Update Text, Add Size 4 Heater

05 June, 08

All

Reformatted Document Size

03 Mar, 08

Various

Various Minor Corrections

04 Mar, 07

6

Updated Table 1 for TT072 Models

01 Oct, 06

All

First Published