Full Text Searchable PDF User Manual

Owner’s Manual
Bonaire Evaporative Cooler
Please keep this important manual in a safe place. It is the owner’s responsibility to ensure that regular maintenance is
carried out on this Air Conditioning product. Failure to do so will void all guarantees beyond statutory and legal requirements.
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Bleed line
and nipple
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Introduction
Thank you for purchasing a quality Bonaire Evaporative Cooler. We care
about your safety and would ask you to spend a few minutes reading
these simple instructions before installing or operating this product.
Safety !
Read carefully all of these instructions prior to installing and
operating the unit.
•
Read and Save these Instructions. Do not throw these Instructions away.
• Installation of this cooler in any manner not prescribed by these instructions could
cause a safety issue and WILL void any warranty.
• Use only with a 240V, 50Hz grounded socket outlet suitable for the plug supplied.
• Unplug the cooler and position the rotary control knob to the OFF position when
installing, servicing or cleaning.
• Do not operate cooler with rear panel removed.
• Do not operate cooler with a damaged cord, plug or other component.
• Do not run the power cord under carpet or other floor covering.
• Do not use the cooler with an improperly grounded socket outlet.
• Do not alter or modify this cooler.
• Do not allow children to install, operate or service this cooler.
•
WARNING:
To reduce the risk of fire or electric shock do not use this fan with any
solid state speed control device.
• Use only qualified electricians for replacement or servicing of switches, or electrical
motors and components in this cooler.
• This Window Mounted
Cooler is suitable for
installation in windows
(either Sash hung or sliding)
with a minimum opening
width of 650mm (26”) and
Height of 550mm (22”),
please ensure that the
directions for correct
mounting are adhered to for
the SAFE operation of this
Cooler.
Venturi
Pump
Bracket
Float Valve
Fan motor
Motor
Mounting
Arm
Pump
Main Panel
Overflow
Fitting

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Installation
TOOLS / MATERIALS REQUIRED FOR INSTALLATION
-
Drill (Power or Cordless)
-
Drills for drilling pilot holes into window frame 1/8" (3.2mm) Drill - or appropriate for
size of Screw used.
-
Phillips Head Screw Driver
-
3/4" Philips Head Screws for affixing Window Infill Panel
-
Silicone for sealing Window Infill Panel
-
1/2” BSP connection fittings.
INSTALLATION
Note that it is not necessary to remove the rear panel from
the unit for installation.
Do not plug the cooler power in until installation is complete.
EXTERNAL FIXING OF THE UNIT
• Ensure that the location chosen to mount the cooler is strong enough to support the
operating weight of the unit. The unit’s nominal operating weight is 42 kg / 93 lbs.
• Ensure that the window opening is large enough for the neck of the cooler (nominally
550mm (22”) high by 650mm (26”) wide).
• Position the cooler through the window (two or more people will be required for this)
so that the unit is hard up against the outside wall of the house.
Note that if the cooler does
not fit hard up against the
outside wall (e.g. a protruding
timber or brick window sill),
utilise a spacer block of wood
(not provided) which must be
attached to the wall (the unit
is then fixed to this wood).

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Installation
• Ensure that the unit is installed level in the two positions illustrated prior to fixing the
cooler.
• Use the two ‘Wallmate’ screws provided to fix the cooler to the outside of the house if
a ‘stucco-type’ wall is being used. (Note that if the unit is not hard up against the wall,
these fixing screws will go into the spacer block all ready installed).
• For solid walls, brick or masonry, use suitable masonry lag anchors.
• Place the unit in position, mark screw positions, remove unit then drill pilot holes for
timber walls (1/8” or 3.2mm).
• Replace unit in window, fit screws.
Sill
Spacer

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Installation
WATER CONNECTION
• I
nstall a water supply line from the closest cold water point to the cooler. The water supply line
must be installed by a licensed person and must conform to all standards, state & Local
regulations. A
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4
turn ball isolating valve must be installed on the supply pipe near the unit for
ease of maintenance. Do not use duo or non-return valves of any kind including stop taps with
jumper washer
• The overflow is factory fitted.
The bleed hose protruding through the overflow fitting
SHOULD bleed water during normal operation at a rate between 6 - 12 liters per hour.
This is normal and is designed to preserve the quality of the Cooler and Cooling
efficiency of the Unit. If required this Bleed water can be plumbed away using
standard 'over-the-counter' garden fittings.
• The float valve is factory set and should require no further adjustment at time of installation.
• Connect water supply to the ball valve fitting using 1/2” BSP connection fittings.
• Fill the tank with water.
INTERNAL FIXING OF THE UNIT
• IT IS MANDATORY THAT THE METAL FIXING BRACKETS SUPPLIED ARE FITTED TO
ENSURE A SECURE INSTALLATION.
Utilise the 2 fixing brackets and 4 screws provided as
shown in the diagram to ensure the unit is adequately locked into position.
• Ensure that the bracket is aligned within the indicated mounting track area. Drill 2x1/8”
(3.2mm) holes and insert screws into unit as per diagram and repeat for window frame with
appropriate screws.
• Ensure that the cooler is now fixed rigidly to the house structure
Screw into sill
Screw into unit
Mounting track

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Installation
• Close window against unit. Measure the gap of the opening & cut the in-fill panel to fit
in the gap left.
• The infill panel supplied is for use with hopper style window only.
• Fit in fill panel with screws (length of screws must not exceed 1” or 25mm in length)
and seal any gaps with silicone.
• Check that the unit is still level using spirit level on top edge of rear panel.
Your cooler is now ready for commissioning.
COMMISSIONING
• Check that another door or window in the room is open to allow air to exhaust to
other parts of the house.
• Turn the water supply to the cooler on.
• Plug the cooler into a 240V grounded appliance socket on the inside of the house and
switch the socket on.
• Turn the unit on to FAN mode and check the operation of the three speed fan.
• Rotate the control knob to COOL mode and operate the three speed fan and pump.
• Leaving the unit in the COOL mode, check that a constant small stream of bleed off
water is coming from the overflow tube. This bleed off is designed to reduce mineral
build up on the CEL-dek filter pads.
• You may notice a wet paper smell as the water circulates around the filter pads. This is
normal during the commissioning phase and at the beginning of each season when
the unit is operated after the winter break. It will only last for a short time.

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Operation Instructions
COOLER OPERATION
Before Starting
• Always ensure that there is another open window or door through which the air can
exhaust to other parts of the house.
• Ensure that the filters are kept clean.
• Ensure that the water to the cooler is turned on.
• Ensure the plug is connected to a 240V grounded appliance socket on the inside of
the house and turned on.
Operating the unit
• Selecting Cooling Mode -
Move control knob to “Cool” side
Select desired fan speed
1
Sleep Mode
2
Normal Operation
Max
Quick Cool down
• Selecting Fan Mode –
Move the control knob to the “Fan”
side (pump isolated) Select desired
fan speed
1
Sleep Mode
2
Normal Operation
Max
Quick Cool down
• To turn the cooler off, rotate the control knob to the
OFF
position

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Maintenance
Before commencing any maintenance work on your unit,
ensure it is disconnected from the power supply.
Note: It is essential that your evaporative air conditioner is maintained in accordance with
this manual. Failure to do so will affect the life of the product and reduce the level of
efficiency.
THIS MANUAL CONTAINS A 5 YEAR MAINTENANCE PLANNER TO USE IN CONJUNCTION
WITH THESE INSTRUCTIONS. See page 13.
STEP 1
Remove rear panel fixing screws (4 off).
STEP 2
Lift the rear panel
vertical fashion
3” or 75mm.
STEP 3
Pull rear panel
away from unit.
Note: pump hose will
be attached to rear
panel. Should the
hose come off during
removal of rear panel
care should be taken
to re-attach before
replacing rear panel.

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Maintenance
GENERAL
Filter Pads
Visually check CEL-dek pads for damage or blockage. Gently hose down pads from both sides to
remove any build up of salts, dust and pollen. In dusty areas more regular cleaning is
recommended. Check the water distributor, making sure it is clear and free from blockage. Failure
to do so may lead to uneven water distribution and therefore less efficient operation.
Water Tank
It is important to keep the water tank clean and free from sediment and algae growth. Using a small
soft bristle brush, brush all surfaces in the tank while it is full of water (DO NOT FORGET THE
PUMP STRAINER). Turn off the water inlet to the unit (an Isolation Valve should be fitted to the
water inlet before the Float Valve or at the water supply faucet). Drain the tank by removing the
overflow fitting. It may be necessary to repeat this procedure if the tank is very dirty.
Water Distributor
Check the water distribution system for blockage. Check the delivery tube for kinks or holes.
Note: Water supply line to float valve must be flushed before connecting.
Water Level / Float Valve
The water level should be set at nominally 65 – 75mm from the base of the overflow fitting.
The float valve is a mechanical type and is factory set. If it requires adjustment keep bends tight.
If the valve is leaking, it may require replacement.
Note: Water supply line to float valve must be flushed before connecting.
Note: Some discharge from the overflow may be experienced after shut down due to water
draining back from the Celdek pads. This is normal.
Motor and Fan
Check that the fan spins freely and that there is no build up on the blades. Check the motor for
corrosion and spray with an anti corrosive agent if necessary.
Bleed Off
The bleed off should be checked to ensure it is continuous and that there is no build up of mineral
deposits in or on your air conditioner. White deposits indicate high mineral content and the Bleed
Off system should be checked. If it is running as per normal and the bleed nozzle is clean and the
deposits are still forming, then more regular maintenance is required.
Pump
Check the pump spins freely and that the strainer is clean. Ensure the rubber water slinger is in
place on the stainless steel shaft under the motor.
ELECTRICAL
No general maintenance is required to the electrical system.
Electrical Connections and Maintenance Should Only Be Carried Out
By A Qualified Electrician.

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Spare Parts
No
Description
Part Number
1
Filter Retainer Clips
6280134SP
2
Louvre Assembly
6280103SP
3
Filter Pad Set
6280116SP
4
Motor Mounting Brackets
6282006SP
5
Motor
6281610SP
6
Fan Retaining Clip
6280804SP
7
Fan
6280806SP
8
Control Knob
6201609SP
9
Switch
904322SP
10
Capacitor
6280133SP
11
Float Valve Assembly
6280920SP
12
Overflow Fitting
073016SP
13
Pump Filter Basket
6050811SP
14
Pump
6280807SP
15
Bleed Nipple
6280803SP

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Wiring Diagram
Accessories
Optional Winter Cover Instructions
The Durango optional winter cover has been
designed to provide you with a simple method
to seal the unit from winter draughts.
To INSTALL the optional winter cover:
1. Check the lines on the winter cover match
the front grille for correct application.
2. Place the lower fin of the winter cover into
the gap between the first and second
grilles at the bottom of the fan grille.
3. Ensure the grille clips line up with the
appropriate grille and push on.
To REMOVE the optional winter cover:
Simple pull the cover off using the winter cover
handle.
Winter Cover Inside View.
Fitting the Winter Cover.
Location Fin.
Location Fin.
Handle
Grille clips.
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Installation and Operation Manual
Call Climate Technologies Service
Call Climate Technologies Service

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Installation and Operation Manual
Warranty (Australia Only)
5 YEAR MAINTENANCE PLANNER
SERVICE CENTRES
A qualified service technician should conduct any service work carried out on your window cooling product. It
is important that periodical service is carried out on your product to ensure your will receive the efficiency
benefits the product provides.
An authorised Climate Technologies service provider must carry out warranty service.
For Metro Service only ring the numbers below.
South Australia/
(08) 8307 5230
Northern Territory
New South Wales /
(03) 8795 2457
Australian Capital Territory
Western Australia
(08) 9454 1000
Victoria/Tasmania
(03) 8795 2456
Queensland
(07) 4634 1803
Outside Metro areas please contact your nearest Climate Technologies Service Provider.

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Warranty (Australia Only)
APPLIANCE WARRANTY STATEMENT.
Subject to the following conditions Climate Technologies provide, from the dated proof of purchase,
the following warranty
•
Functional components found within the unit to be defective in workmanship or material will be replaced
free of charge subject to the periods of warranty specified.
•
Structural components within the product that fail to perform the intended function due to faulty
manufacture or deterioration will be replaced free of charge subject to the periods of warranty specified.
This warranty only covers your window cooler manufactured and supplied by Climate Technologies.
CONDITIONS AND EXCLUSIONS
•
Appliance warranty does not cover installation components that may be attached to the product
manufactured by Climate Technologies. These may include and is not limited to items such as ducting,
flues, grills, piping etc. These items remain solely the responsibility of the dealer / installer.
•
Product fitness for purpose and overall system design / sizing requirements are solely the responsibility
of the dealer / installer. This includes but is not limited to heat load, air flow, humidity, water quality etc.
•
Traveling time and mileage are included within 30km of either your authorised Climate Technologies
dealer or service provider’s premises. Customers in areas other than the above are responsible for any
traveling time and mileage required to carry out warranty repairs.
•
The product must be installed by a qualified person in the manner prescribed by local & statutory
regulations and to the manufacturer’s specifications.
•
Service within the terms of this warranty will be recognised where we are satisfied that the appliance or
part was supplied within the relevant time limits. Documents of purchase and Dealer/Installer information
will assist in this process.
•
A charge will be made for work done or a service call where:
-
There is nothing wrong with the appliance.
-
The defective operation of the appliance is due to failure of electricity or water supply.
-
Defects are caused by neglect, incorrect application, abuse or by accidental damage of the
appliance.
-
An unauthorised person has attempting to repair the appliance.
-
A situation arises referenced in the trouble-shooting guide.
•
Damage caused by elements such as wind, rain, lighting, floods etc along with power spiking and
brownouts are not considered defective material or workmanship and as such are not considered
warranty.
•
If there is no certificate of compliance for plumbing or electrical, Climate Technologies reserves the right
to refuse service on non-compliant installations.
•
No responsibility will be accepted for outside elements such as pests, animals, pets and vermin that may
cause damage to the unit.
•
Harsh environmental situations such as salt air that may cause cabinet or electronic damage can not be
considered warranty.
•
Claims for damage to contents, carpet, walls, ceilings, foundations or any other consequential loss either
direct or indirect resulting from, power spikes, incorrect operation, incorrect installation or faulty product
are excluded.
•
All warranties are NOT transferable.
NOTE:
In addition to this warranty, the Trade Practices Act and similar laws in each state provide the owner,
under certain circumstances, with minimum statutory rights in relation to the product.
This warranty must be read subject to that legislation and nothing in this warranty has the effect of excluding,
restricting or modifying those rights.
WARRANTY ON REPLACEMENTS PARTS.
Parts replace under warranty are warranted for the balance of the original warranty period.

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Warranty (Australia Only)
PERIODS OF WARRANTY – YEARS
EVAPORATIVE AIR CONDITIONING
PROOF OF PURCHASE
It is important that the name of the Dealer or Retailer from whom you purchased your product and the name of
the installer is recorded on this page. The installer is responsible for the correct installation, start up and
demonstrating the operation of this product. He is also responsible for issuing the relevant certificates of
compliance for the electrical and water connections. (These may differ from state to state)
Please attach your proof of purchase here. Your receipt is your warranty and will be required to validate any
warranty.
DEALER / PRODUCT INFORMATION
Dealer/Retailer:
Dealer Address:
Dealer Phone Number:
Unit Model Number:
Serial No:
Date Installed:
Installed by:
** Filter pads are a consumable item and therefore are not covered by the above warranty periods.
RESIDENTIAL
COMMERCIAL
Parts
Labour
Parts
Labour
3
3
1
1

“Excelling today for a better tomorrow”
Manufactured by
Climate Technologies
ABN 13 001 418 042
26 Nylex Avenue
Salisbury, SA 5108
Australia
www.climatetechnologies.com.au
TEXT AND ILLUSTRATION © COPYRIGHT CLIMATE TECHNOLOGIES 2005
All rights reserved. No part of this document may be reproduced or transmitted in any form or by any means, electronic or mechanical, including
photocopying, recording or by any information storage and retrieval system, without prior permission in writing from Climate Technologies.
In the interest of continued product improvement Climate Technologies reserves the right to alter specifications without notice. E.&O.E.
Part No 6282208/A