PDF User Manual

  1. Home
  2. Manuals
  3. Clifton LAboratories Z10000?U Assembly And Operation Manual

Clifton LAboratories Z10000?U Assembly And Operation Manual

Made by: Clifton LAboratories
Type: Assembly And Operation Manual
Category: Amplifier
Pages: 16
Size: 3.03 MB

 

Download PDF User Manual



Full Text Searchable PDF User Manual



background image

 

Assembly

 

and

 

Operations

 

Manual

 

Z10000 U

 

Broadband

 

Buffer

 

Amplifier

 

 

 

 

 

 

 

 

 

 

 

 

 

Version

 

3.3

 

/

 

03

 

April

 

2009

 

 

 

 

7236

 

Clifton

 

Road

 

Clifton

 

Virginia

 

20124

 

Telephone:

 

(703)

 

8300368

 

Fax:

 

(703)

 

8300711

 

http://www.cliftonlaboratories.com

 


background image

 

 

 

 

 

 

 

 

 

 

 

 

 

Assembly

 

and

 

Operations

 

Manual

 

Z10000U

  

 

 

 

Version

 

3.3

 

April

 

2009

 

 

 

(c)

 

2006,

 

2008,

 

2009

 

Jack

 

R.

 

Smith

 

d/b/a/

 

Clifton

 

Laboratories.

 

 

Last

 

Revised

 

03

 

April

 

2009

 

 

 

Clifton

 

Laboratories

   

Z10000 U

 

Buffer

 

Amplifier

 

Assembly

 

and

 

Operation

 

 

 

Page

 

1

 


background image

 

1

 

Introduction

 

and

 

Specifications

 

Introduction

 

Clifton

 

Laboratories’

 

Z10000

 

IF

 

sampler

 

buffer

 

amplifier

 

is

 

available

 

in

 

two

 

versions:

 

 

Z10000 K2

 

modeloptimized

 

to

 

be

 

used

 

with

 

an

 

Elecraft

 

K2

 

transceiver,

 

with

 

bandpass

 

response

 

shaping

 

for

 

a

 

4915

 

KHz

 

IF;

 

 

Z10000 U

 

or

 

“Universal”

 

modelsame

 

PCB

 

as

 

the

 

Z10000 K2,

 

but

 

with

 

a

 

flat

 

frequency

 

response.

 

The

 

Z10000 U

 

is

 

broadband

 

and

 

is

 

suitable

 

to

 

use

 

with

 

Elecraft’s

 

K3

 

transceiver

 

for

 

additional

 

isolation

 

and/or

 

gain

 

from

 

the

 

8215

 

KHz

 

IF

 

output

 

port.

 

This

 

manual

 

covers

 

the

 

U

 

version.

 

1.1

 

Specifications

 

Parameter

 

Specification

Physical

 

size

 

Approx

 

1.4”

 

(35

 

mm)

 

x 1.25”

 

(32

 

mm).

 

Height

 

approx

 

0.2”

 

(5

 

mm)

 

plus

 

clearance

 

for

 

wiring.

 

Mounting

 

hole:

 

clearance

 

for

 

4 40

 

machine

 

screw.

 

Power

 

Requirements

 

+12V

 

at

 

approx

 

20

 

mA.

  

On

 

board

 

regulator

 

permits

 

operation

 

with

 

24V

 

maximum

 

supply

 

voltage.

  

Connectors

 

None.

 

Direct

 

wire

 

(coaxial

 

cable)

 

connection

 

via

 

solder

 

pads.

 

User

 

may

 

install

 

headers

 

(0.1”)

 

spacing

 

if

 

so

 

desired.

 

Gain

 

User

 

settable

 

via

 

programming

 

resistor.

 

Output

 

Impedance

 

50

 

ohms;

 

short

 

circuit

 

protected.

Active

 

Devices

 

78L09

 

voltage

 

regulator

AD8007

 

amplifier

 

Reverse

 

Isolation

 

Typically

 

100

 

dB

 

at

 

4.915

 

MHz;

 

depends

 

on

 

cable

 

routing

 

as

 

stray

 

coupling

 

becomes

 

important

 

at

 

this

 

level

 

of

 

isolation.

 

Less

 

isolation

 

at

 

higher

 

frequencies.

 

See

 

Section

 

1.3.3.

 

Harmonic

 

Distortion

 

(2

nd

 

and

 

3

rd

 

harmonic)

 

Typically

 

80

 

dB

 

below

 

carrier;

 

depends

 

on

 

gain

 

setting

 

and

 

input

 

level

3

rd

 

order

 

intermodulation

 

distortion

 

Typically

 

70

 

dB

 

below

 

output

 

for

 

signal

 

levels

 

found

 

in

 

receiver

 

input

 

stages.

 

IP3

 

depends

 

on

 

gain

 

setting

 

and

 

frequency,

 

typically

 

+30

 

dBm.

  

Input

 

Signal

 

Level

 

DC

 

not

 

to

 

exceed

 

25

 

volts;

 

AC

 

input

 

level

 

depends

 

on

 

gain

 

setting;

 

typically

 

used

 

with

 

a

 

less

 

than

 

100

 

mV

 

PP

 

input.

 

Bandwidth

 

Depends

 

on

 

gain.

 

If

 

set

 

for

 

+6

 

dB

 

net

 

gain,

 

usable

 

bandwidth

 

>

 

100

 

MHz.

 

(See

 

typical

 

performance

 

plot)

 

Low

 

frequency

 

response

 

extends

 

to

 

below

 

50

 

KHz.

1

 

Input

 

Impedance

 

Depends

 

on

 

frequency

 

and

 

attachment

 

technique.

 

Greater

 

than

 

1.5

 

K

 

ohm

 

to

 

10

 

MHz,

 

(See

 

typical

 

performance

 

plot)

 

Gain

 

Depends

 

on

 

R907

 

value.

 

Typical

 

maximum

 

gain

 

at

 

5

 

MHz

 

is

 

+14

 

dB,

 

typical

 

minimum

 

gain

 

is

 

4

 

dB

 

 

1.3

 

Typical

 

Performance

 

Measurements

 

The

 

data

 

presented

 

is

 

for

 

one

 

Z10000

 

amplifier

 

equipped

 

with

 

connectors

 

for

 

easier

 

testing,

 

set

 

for

 

net

 

10

 

dB

 

gain

 

(nominal

2

).

  

R905

 

=

 

4.7K

 

and

 

R907

 

=

 

95.3

 

ohms.

 

A

 

49.9

 

ohm

 

surface

 

mount

 

resistor

 

was

 

installed

 

across

 

the

 

test

 

amplifier’s

 

input

 

to

 

provide

 

for

 

50

 

ohm

 

nominal

 

input

 

impedance.

  

                                                            

1

 

 

It

 

is

 

possible

 

to

 

extend

 

the

 

Z10000’s

 

low

 

frequency

 

response

 

to

 

3

 

KHz

 

by

 

replacing

 

all

 

0.22µF

 

capacitors

 

with

 

1.0µF.

  

The

 

Z10000 U

 

used

 

in

 

the

 

test

 

data

 

presented

 

has

 

this

 

modification.

 

2

 

 

The

 

theoretical

 

gain

 

for

 

the

 

tested

 

configuration

 

is

 

9.9

 

dB,

 

representing

 

15.9

 

dB

 

amplifier

 

gain,

 

followed

 

by

 

6

 

dB

 

loss

 

resulting

 

from

 

the

 

series

 

49.9

 

ohm

 

output

 

series

 

resistance.

 

Clifton

 

Laboratories

   

Z10000 U

 

Buffer

 

Amplifier

 

Assembly

 

and

 

Operation

 

 

 

Page

 

2

 


background image

 

1.3.1

 

Frequency

 

Response

 

and

 

Gain

 

At

 

5

 

MHz,

 

the

 

sample

 

unit’s

 

measured

 

gain

 

is

 

9.78

 

dB,

 

0.12

 

dB

 

less

 

than

 

theoretically

 

predicted.

  

The

 

3

 

dB

 

bandwidth

 

extends

 

from

 

3

 

KHz

 

to

 

174

 

MHz.

 

 

1.3.2

 

Input

 

Impedance

 

The

 

buffer

 

amplifier’s

 

input

 

impedance

 

is

 

dominated

 

by

 

two

 

elements;

 

the

 

bias

 

isolation

 

resistor

 

(4.7

 

K

Ω 

in

 

the

 

Z10000 U’s

 

normal

 

configuration)

 

and

 

shunt

 

capacitance

 

from

 

the

 

PCB

 

traces,

 

connecting

 

wires

 

to

 

the

 

amplifier

 

and

 

the

 

amplifier’s

 

input

 

capacitance.

  

The

 

measured

 

data

 

presented

 

at

 

the

 

right

 

should

 

be

 

considered

 

as

 

representative

 

of

 

a

 

Z10000 U

 

amplifier

 

with

 

short

 

(a

 

two

 

inches

 

/

 

50

 

mm)

 

coaxial

 

cable

 

input

 

leads.

  

1.3.3

 

Reverse

 

Isolation

 

The

 

buffer

 

amplifier’s

 

reverse

 

isolation

 

is

 

a

 

function

 

of

 

frequency,

 

as

 

illustrated

 

in

 

the

 

amplifier

 

measurements

 

presented

 

at

 

the

 

right.

 

At

 

8

 

MHz,

 

the

 

measured

 

sample

 

exhibited

 

115

 

dB

 

reverse

 

isolation.

 

Reverse

 

isolation

 

is

 

also

 

affected

 

by

 

how

 

the

 

amplifier

 

is

 

housed,

 

lead

 

dress,

 

shielding,

 

etc.

 

Accordingly,

 

the

 

Clifton

 

Laboratories

   

Z10000 U

 

Buffer

 

Amplifier

 

Assembly

 

and

 

Operation

 

 

 

Page

 

3

 


background image

 

isolation

 

illustrated

 

at

 

the

 

right

 

may

 

not

 

be

 

achieved

 

in

 

every

 

instance.

 

1.3.4

 

Intermodulation

 

Performance

 

The

 

illustration

 

at

 

the

 

right

 

shows

 

the

 

output

 

of

 

the

 

test

 

unit

 

with

 

two

 

equal

 

signals

 

(9900

 

KHz

 

and

 

10100

 

KHz)

 

of

 

10

 

dBm

 

applied

 

to

 

the

 

amplifier

 

input.

 

The

 

amplifier

 

output

 

is

 

0

 

dBm

 

(a

 

3

 

dB

 

attenuator

 

is

 

applied

 

ahead

 

of

 

the

 

spectrum

 

analyzer

 

in

 

this

 

plot.)

 

The

 

third

 

order

 

intermodulation

 

product

 

is

 

71.8

 

dBm

 

down

 

from

 

either

 

tone.

 

With

 

an

 

output

 

based

 

reference,

 

therefore,

 

the

 

IP3

 

is

 

thus

 

+35.9

 

dBm.

 

  

2

 

Schematic

 

and

 

Circuit

 

Description

 

2.1

 

Schematic

 

 

Clifton

 

Laboratories

   

Z10000 U

 

Buffer

 

Amplifier

 

Assembly

 

and

 

Operation

 

 

 

Page

 

4

 


background image

 

2.2

 

Theory

 

of

 

Operation

 

2.2.1

 

Power

 

Supply.

  

The

 

AD8007

 

amplifier

 

is

 

rated

 

at

 

an

 

absolute

 

maximum

 

operating

 

voltage

 

of

 

12V.

 

In

 

order

 

to

 

provide

 

a

 

safety

 

margin,

 

and

 

to

 

decouple

 

the

 

amplifier

 

from

 

the

 

power

 

supply,

 

U902,

 

a

 

three terminal

 

fixed

 

regulator,

 

provides

 

a

 

source

 

of

 

stable

 

+9V

 

to

 

U901.

 

C907

 

and

 

C908

 

provide

 

additional

 

decoupling.

 

U901,

 

the

 

AD8007

 

amplifier,

 

obtains

 

its

 

power

 

via

 

the

 

RC

 

decoupling

 

network

 

comprised

 

of

 

R902,

 

C902

 

and

 

C906.

  

Since

 

the

 

circuit

 

operates

 

from

 

a

 

single

 

positive

 

power

 

supply,

 

it

 

is

 

necessary

 

to

 

bias

 

U901’s

 

input

 

to

 

approximately

 

V/2.

 

This

 

is

 

accomplished

 

by

 

the

 

2:1

 

voltage

 

divider

 

chain

 

of

 

R902/R903.

 

C903

 

bypasses

 

the

 

V/2

 

reference

 

voltage;

 

whilst

 

R905

 

increases

 

U901’s

 

input

 

impedance

 

by

 

isolating

 

C903’s

 

RF

 

ground.

 

R905’s

 

maximum

 

value

 

is

 

determined

 

by

 

the

 

U901’s

 

input

 

bias

 

current

 

on

 

the

 

positive

 

pin,

 

specified

 

by

 

Analog

 

Devices

 

as

 

8

μ

A.

 

For

 

4.7

 

K

Ω

,

 

this

 

bias

 

current

 

represents

 

an

 

IR

 

drop

 

of

 

38

 

mV.

 

With

 

a

 

DC

 

gain

 

of

 

4,

 

the

 

corresponding

 

output

 

DC

 

offset

 

will

 

be

 

about

 

150

 

mV.

 

If

 

absolutely

 

necessary

 

for

 

high

 

input

 

impedance,

 

R905

 

may

 

be

 

substituted

 

with

 

a

 

higher

 

value

 

resistor,

 

up

 

to

 

approximately

 

22

 

K

Ω

.

 

However,

 

at

 

frequencies

 

above

 

a

 

few

 

MHz,

 

the

 

input

 

impedance

 

is

 

dominated

 

by

 

shunt

 

capacitance;

 

increasing

 

R905

 

should

 

be

 

done

 

only

 

with

 

an

 

understanding

 

of

 

all

 

the

 

factors

 

affecting

 

the

 

input

 

impedance.

3

 

2.2.2

 

Amplifier

 

U901,

 

an

 

Analog

 

Devices

 

AD8007,

 

is

 

a

 

high

 

performance,

 

low

 

noise

 

current

 

feedback

 

amplifier,

 

with

 

a

 

gain bandwidth

 

product

 

exceeding

 

650

 

MHz.

 

A

 

current

 

feedback

 

amplifier

 

is

 

also

 

known

 

as

 

a

 

“transimpedance”

 

amplifier.

 

Analog

 

Devices

 

describes

 

how

 

a

 

current

 

feedback

 

amplifier

 

works:

 

First,

 

the

 

negative

 

input

 

of

 

a

 

CFA

 

responds

 

to

 

current;

 

the

 

output

 

voltage

 

is

 

proportional

 

to

 

that

 

current,

 

hence

 

transimpedance

 

(V(out)

 

=

 

Z(t)

 

I(in))

.

 

Instead

 

of

 

keeping

 

the

 

negative

 

input

 

current

 

small

 

by

 

maintaining

 

high

 

input

 

impedance,

 

and

 

using

 

feed back

 

and

 

voltage

 

gain

 

to

 

keep

 

the

 

input

 

voltage

 

difference

 

small,

 

the

 

CFA

 

keeps

 

the

 

voltage

 

difference

 

small

 

by

 

virtue

 

of

 

its

 

low

 

input

 

impedance

 

(like

 

looking

 

back

 

into

 

a

 

low offset

 

emitter

 

follower);

 

and

 

it

 

keeps

 

its

 

net

 

input

 

current

 

small

 

dynamically

 

by

 

feedback

 

from

 

the

 

output.

  

When

 

an

 

ideal

 

CFA

 

is

 

driven

 

at

 

the

 

high impedance

 

positive

 

input,

 

the

 

negative

 

input,

 

with

 

its

 

low

 

impedance,

 

follows

 

closely

 

in

 

voltage;

 

and

 

the

 

high

 

gain

 

for

 

error

 

current

 

and

 

the

 

negative

 

feedback

 

through

 

Rf

 

require

 

that

 

the

 

currents

 

through

 

Rf

 

and

 

Rin

 

be

 

equal;

 

hence

 

V(out)

 

=

 

V(in)[R(f)/R(in)

 

+

 

1],

 

just

 

like

 

for

 

voltage feedback

 

amplifiers.

 

A

 

major

 

difference

 

is

 

that

 

the

 

slew

 

rate

 

can

 

be

 

quite

 

high,

 

because

 

large

 

transient

 

currents

 

can

 

flow

 

in

 

the

 

input

 

stage

 

to

 

handle

 

rapid

 

changes

 

in

 

voltage

 

across

 

the

 

compensating

 

capacitor(s).

 

Also,

 

the

 

low

 

impedance

 

at

 

the

 

negative

 

input

 

means

 

that

 

stray

 

input

 

capacitance

 

will

 

not

 

substantially

 

affect

 

the

 

amplifier's

 

bandwidth.

  

U901’s

 

gain

 

(in

 

dB)

 

is

 

determined

 

by

 

the

 

ratio

 

of

 

resistors

 

R906

 

and

 

R907:

 

                                                            

3

 

 

Clifton

 

Laboratories

 

will

 

provide

 

interested

 

Z10000

 

owners

 

with

 

the

 

LTSpice

 

model

 

of

 

the

 

AD8007

 

and

 

an

 

LTSpice

 

model

 

of

 

the

 

amplifier

 

circuits

 

upon

 

request.

 

SPICE

 

modeling

 

will

 

allow

 

the

 

user

 

to

 

determine

 

the

 

effects

 

of

 

component

 

changes

 

with

 

a

 

reasonable

 

degree

 

of

 

accuracy.

 

Clifton

 

Laboratories

   

Z10000 U

 

Buffer

 

Amplifier

 

Assembly

 

and

 

Operation

 

 

 

Page

 

5

 


background image

 

907

907

906

log

20

10

R

R

R

Gain

+

=

 

R908,

 

49.9

 Ω

,

 

allows

 

U901

 

to

 

drive

 

capacitive

 

loads,

 

such

 

as

 

coaxial

 

cable

 

and

 

also

 

protects

 

U901

 

against

 

operation

 

into

 

short

 

circuits.

 

However,

 

the

 

voltage

 

divider

 

effect

 

of

 

R908,

 

which

 

is

 

in

 

series

 

with

 

the

 

load,

 

reduces

 

the

 

net

 

available

 

gain

 

into

 

a

 

50

 

ohm

 

load

 

by

 

6

 

dB.

 

 

2.2.3

 

Gain

 

Setting

 

in

 

the

 

Z10000U

 

Buffer

 

Amplifier

 

To

 

vary

 

buffer

 

amplifier’s

 

gain,

 

select

 

R907

 

using

 

the

 

following

 

table.

 

Net

 

Gain

 

(net

 

of

 

R908

 

series

 

resistance)

R907

+15

 

dB

 

49.9

 Ω

+10

 

dB

 

100

 Ω

+6.7

 

dB

 

150

 Ω

+4.3

 

dB

 

221

 Ω

0

 

dB

 

499

 Ω

2.5

 

dB

 

1000

 Ω

3.5

 

dB

 

1500

 Ω

4.2

 

dB

 

2200

 Ω

 

R906

 

and

 

R901

 

should

 

not

 

be

 

varied

 

from

 

their

 

design

 

values

 

without

 

a

 

thorough

 

analysis

 

of

 

the

 

circuit.

 

2.2.4

 

Values

 

to

 

use

 

with

 

Elecraft

 

K3

 

Transceiver

 

When

 

using

 

a

 

Z10000 U

 

with

 

an

 

Elecraft

 

K3

 

transceiver

 

to

 

provide

 

additional

 

gain

 

and

 

isolation

 

over

 

that

 

provided

 

with

 

the

 

K3’s

 

standard

 

IF

 

output

 

port,

 

the

 

following

 

component

 

values

 

should

 

be

 

used:

 

If

 

you

 

have

 

not

 

made

 

modifications

 

to

 

the

 

K3’s

 

IF

 

sample

 

circuitry,

 

the

 

K3

 

will

 

exhibit

 

about

 

15

 

dB

 

net

 

transfer

 

loss

 

between

 

the

 

antenna

 

port

 

and

 

the

 

IF

 

output

 

port

 

when

 

measured

 

with

 

the

 

K3’s

 

preamplifier

 

off

 

and

 

with

 

a

 

50

 

ohm

 

instrument

 

on

 

the

 

IF

 

port.

 

In

 

order

 

to

 

bring

 

the

 

transfer

 

gain

 

to

 

0

 

dB,

 

build

 

the

 

Z10000

 

for

 

10

 

db

 

nominal

 

gain.

 

(Approximately

  

6

 

dB

 

gain

 

will

 

be

 

added

 

due

 

to

 

the

 

Z10000’s

 

high

 

input

 

impedance,

 

thereby

 

netting

 

out

 

at

 

16

 

dB

 

transfer

 

gain.)

 

R905:

 

4K7

 Ω 

R907:

 

100R

 Ω 

If

 

you

 

have

 

made

 

the

 

modification

 

to

 

the

 

K3’s

 

IF

 

sample

 

circuit

 

described

 

by

 

Larry,

 

N8LP,

 

at

 

http://groups.yahoo.com/group/LP PAN/files/K3_Buffer_Mod/

,

 

the

 

K3’s

 

transfer

 

gain

 

will

 

be

 

increased

 

to

 

6

 

dB

 

loss,

 

an

 

improvement

 

of

 

9

 

dB

 

from

 

the

 

unmodified

 

case.

 

In

 

this

 

event,

 

you

 

will

 

wish

 

to

 

build

 

the

 

Z10000

 

for

 

0

 

dB

 

nominal

 

gain.

 

R905:

 

4K7

 Ω 

R907:

 

499R

 Ω 

The

 

Z10000

 

kit

 

includes

 

extra

 

resistors

 

with

 

these

 

values.

 

Clifton

 

Laboratories

   

Z10000 U

 

Buffer

 

Amplifier

 

Assembly

 

and

 

Operation

 

 

 

Page

 

6

 


background image

 

3

 

Parts

 

List

 

The

 

Z10000 U

 

parts

 

are

 

packaged

 

in

 

a

 

several

 

small

 

envelopes.

 

 

Resistors.

   

 

Capacitors

  

 

Printed

 

circuit

 

board

  

 

Semiconductors

 

(AD8007

 

and

 

78L09)

 

When

 

working

 

with

 

capacitors

 

particularly,

 

do

 

not

 

removed

 

the

 

individual

 

parts

 

from

 

their

 

color

coded

 

packaging

 

until

 

you

 

are

 

ready

 

to

 

use

 

the

 

component,

 

as

 

their

 

values

 

are

 

not

 

marked

 

on

 

the

 

part

 

and

 

cannot

 

normally

 

be

 

visually

 

distinguished.

 

Hence,

 

if

 

you

 

mix

 

up

 

the

 

capacitors,

 

you

 

will

 

have

 

to

 

measure

 

their

 

values

 

with

 

a

 

capacitance

 

meter.

 

Also,

 

do

 

not

 

confuse

 

100

 

ohm

 

1%

 

resistors

 

(identified

 

as

 

1000)

 

with

 

1.0K

 

ohm

 

1%

 

parts,

 

identified

 

as

 

1001.

 

 

 

Note

 

that

 

the

 

schematic

 

identifies

 

parts

 

with

 

the

 

multiplier

 

as

 

the

 

“decimal”

 

point.

 

For

 

example

 

a

 

1K

 

ohm

 

resistor

 

is

 

identified

 

as

 

a

 

1K0,

 

and

 

a

 

49.9

 

ohm

 

resistor

 

as

 

49R9.

 

 

 

Typical

 

Photo

 

Designation

Value

Marking

Qty

 

C901

 

0u1

Not

 

marked

1

C902

 

0u01

Not

 

marked

1

C903

 

0u1

Not

 

marked

1

C904

 

0u22

Not

 

marked

1

C906

 

1u0

Not

 

marked

1

C907

 

0u1

Not

 

marked

1

C908

 

0u1

Not

 

marked

1

 

R901

 

200R

2000

1

R902

 

10R

10R0

1

R903

 

1K0

1001

1

R904

 

1K0

1001

1

R905

 

4K0

4701

1

R906

 

499R

4990

1

R908

 

49R9

49R9

1

L901

 

Zero

 

ohm

 

jumper

 

000

 

1

 

L902

 

Zero

 

ohm

 

jumper

 

000

 

1

 

Clifton

 

Laboratories

   

Z10000 U

 

Buffer

 

Amplifier

 

Assembly

 

and

 

Operation

 

 

 

Page

 

7

 


background image

 

Typical

 

Photo

 

Designation

Value

Marking

Qty

 

U901

 

AD8007

 

AD8007ARZ

 

1

 

 

U902

 

LM78L09

 

KA78L09AZ

 

1

 

Gain

 

Setting

 

Parts

  

 

See

 

manual

 

Section

 

2.2.3

 

and

 

2.2.4

 

to

 

determine

 

proper

 

value

 

 

Optional

 

Resistor

 

Supplied

 

R905

 

2K2

2201

1

R905

 

1K1

1101

1

R907

 

49R9

49R9

1

R907

 

100R

1000

1

R907

 

150R

1500

1

R907

 

220R

2200

1

R907

 

499R

4990

1

R907

 

1K0

1001

1

R907

 

1K5

1501

1

R907

 

2K2

2201

1

 

Z10000 08

Printed

 

circuit

 

board

1

 

Multiple

 

part

 

values

 

are

 

provided

 

for

 

R905

 

and

 

R907,

 

to

 

be

 

selected

 

by

 

the

 

builder

 

as

 

discussed

 

in

 

at

 

Section

 

2.2.3

 

and

 

2.2.4.

 

Printed

 

instructions

 

are

 

not

 

supplied;

 

this

 

manual

 

is

 

to

 

be

 

downloaded

 

from

 

the

 

Clifton

 

Laboratories

 

web

 

site.

 

Clifton

 

Laboratories

   

Z10000 U

 

Buffer

 

Amplifier

 

Assembly

 

and

 

Operation

 

 

 

Page

 

8

 


background image

 

4

 

Assembly

 

4.1

 

Orientation

 

Locate

 

the

 

appropriate

 

PCB

 

and

 

orient

 

yourself

 

with

 

the

 

board.

 

Identify

 

the

 

top

 

and

 

bottom.

 

The

 

top

 

has

 

silk

 

screening

 

as

 

well

 

as

 

solder

 

masking.

 

 

The

 

photograph

 

shows

 

an

 

earlier

 

version

 

of

 

the

 

PCB.

 

Later

 

PCBs

 

correct

 

the

 

silk

 

screen

 

error

 

identifying

 

R907

 

as

 

R807,

 

and

 

slightly

 

rearrange

 

other

 

silk

 

screen

 

legends.

 

In

 

addition,

 

production

 

circuit

 

boards

 

may

 

be

 

slightly

 

smaller

 

than

 

in

 

the

 

photographs.

 

The

 

bottom

 

PCB

 

surface

 

is

 

solder

 

masked

 

but

 

not

 

silk

 

screened.

 

Please

 

use

 

the

 

following

 

annotated

 

photograph

 

for

 

parts

 

placement.

 

000

Op

e

n

O

pen

C

908

C907

C

902

C

906

OU

T

P

U

T

IN

P

U

T

+12V

Bottom
View

Open

000

Three

 

capacitors,

 

shown

 

as

 

“Open”

 

in

 

the

 

photograph

 

are

 

not

 

used

 

in

 

the

 

U

 

version

 

and

 

hence

 

these

 

pads

 

are

 

unused.

 

The

 

two

 

areas

 

marked

 

“000”

 

show

 

the

 

location

 

of

 

the

 

two

 

0

 

ohm

 

jumpers.

 

The

 

board

 

shown

 

uses

 

plug in

 

headers

 

for

 

test

 

purposes.

 

Your

 

board

 

will

 

normally

 

use

 

direct

 

wire

 

connections

 

to

 

the

 

power,

 

input

 

and

 

output

 

pads,

 

although

 

you

 

are,

 

of

 

course,

 

free

 

to

 

use

 

header

 

pins

 

if

 

so

 

desired.

 

(The

 

bottom

 

view

 

photograph

 

blanks

 

out

 

a

 

component

 

added

 

for

 

test

 

purposes.

 

It

 

also

 

shows

 

a

 

tantalum

 

capacitor

 

at

 

C906.

 

Current

 

kits

 

are

 

shipped

 

with

 

a

 

ceramic

 

C906.)

 

 

 

Clifton

 

Laboratories

   

Z10000 U

 

Buffer

 

Amplifier

 

Assembly

 

and

 

Operation

 

 

 

Page

 

9

 


background image

 

 

4.2

 

Component

 

Installation

 

The

 

assembly

 

instructions

 

are

 

almost

 

identical

 

for

 

both

 

the

 

K2

 

and

 

Universal

 

board.

 

Where

 

appropriate,

 

gain

 

programming

 

resistor

 

(R907)

 

and

 

the

 

input

 

3

 

and

 

2.3.4.

 

n

 

the

 

top:

 

 

 

 

remaining

 

surface

 

mount

 

components:

 

 

parts

 

on

 

the

 

pads.

 

After

 

soldering

 

one

 

end

 

of

 

each

 

zero

 

ohm

 

jumper

 

in

 

place,

 

check

 

for

 

an

 

inadvertent

 

the

 

following

 

instructions

 

will

 

identify

 

the

 

differences.

  

Before

 

starting

 

construction,

 

it

 

is

 

necessary

 

to

 

select

 

the

 

resistor

 

(R905)

 

as

 

described

 

at

 

Sections

 

2.3.

Install

 

the

 

surface

 

mount

 

parts

 

o

 

Install

 

U901

 

(AD8007)

  

 

Install

 

C901

 

0.1

 

uF

 

unmarked

 

 

Install

 

C903

 

0.1

 

µF,

 

unmarked

 

 

Install

 

C904

 

0.22

 

µF,

 

unmarked

 

 

Install

 

R901

 

200

 Ω

,

 

marked

 

2000

 

 

Install

 

R902

 

(10

 Ω

,

 

marked

 

10R0)

 

Install

 

R903

 

1

 

K

Ω

,

 

marked

 

1001

 

 

Install

 

R904

 

1

 

K

Ω

,

 

marked

 

1001

 

 

Install

 

R906

 

499

 Ω

,

 

marked

 

4990

 

 

Install

 

R908

 

49.9

 Ω

,

 

marked

 

49R9

 

Install

 

C905

 

0.22

 

µF

 

unmarked

 

 

Select

 

R905

 

following

 

instructions

 

at

 

Sections

 

2.3.3,

 

2.3.4;

 

Install

 

R905

  

 

Select

 

R907

 

following

 

instructions

 

at

 

Sections

 

2.3.3,

 

2.3.4;

 

Install

 

R907

  

Flip

 

the

 

board

 

upside

 

down

 

and

 

install

 

the

 

Install

 

C902

 

0.01

 

µF,

 

unmarked

 

 

Install

 

C906.

 

1.0

 

µF,

 

unmarked

 

 

Install

 

C907

 

0.1

 

µF,

 

unmarked

 

 

Install

 

C908

 

0.1

 

µF,

 

unmarked

 

 

Install

 

L901

 

bypass

 

Zero ohm

 

jumper

 

marked

 

000

 

 

Install

 

L902

 

bypass

 

Zero ohm

 

jumper

 

marked

 

000

 

The

 

two

 

zero ohm

 

jumpers

 

are

 

slightly

 

small

 

for

 

the

 

pad

 

spacing

 

but

 

will

 

work

 

if

 

you

 

carefully

 

center

 

the

Clifton

 

Laboratories

   

Z10000 U

 

Buffer

 

Amplifier

 

Assembly

 

and

 

Operation

 

 

 

Page

 

10

 


background image

 

short

 

to

 

ground.

 

Both

 

ends

 

of

 

both

 

pads

 

should

 

be

 

open

 

circuit

 

to

 

ground

 

when

 

measured

 

with

 

an

 

ohmmeter.

 

Check

 

again

 

after

 

soldering

 

the

 

second

 

end

 

of

 

each

 

zero

 

ohm

 

jumper.

 

Now

 

install

 

the

 

through hole

 

part:

 

 

Install

 

U902.

 

This

 

is

 

a

 

78L09

 

3 terminal

 

regulator

 

in

 

a

 

TO 92

 

package.

 

Note

 

the

 

orientation

 

of

 

the

 

device

 

as

 

shown

 

in

 

the

 

silk

 

screen

 

outline.

 

You

 

will

 

have

 

to

 

form

 

the

 

leads

 

to

 

fit

 

the

 

hole.

  

 

4.3

 

Checkout

 

Before

 

applying

 

power,

 

make

 

the

 

following

 

resistance

 

checks.

 

The

 

data

 

presented

 

is

 

taken

 

with

 

a

 

Fluke

 

189

 

digital

 

multi meter

 

and

 

different

 

meters

 

may

 

provide

 

differing

 

readings.

 

However,

 

any

 

significant

 

variance

 

from

 

these

 

values

 

should

 

be

 

investigated

 

for

 

potential

 

problems.

 

The

 

negative

 

meter

 

lead

 

should

 

be

 

connected

 

to

 

a

 

ground

 

point

 

on

 

the

 

Buffer

 

Amplifier

 

PCB.

 

The

 

test

 

point

 

(TP)

 

Key

 

numbers

 

are

 

depicted

 

in

 

the

 

photograph

 

below.

 

 

Measuring

 

Point

 

TP

 

Key

Reading

Comments

J902

 

(+12

 

V

 

input)

 

1

 

2.5

 

K

This

 

value

 

may

 

vary

 

considerably

 

from

 

ohmmeter

 

to

 

ohmmeter.

 

J901

 

input

 

pad

 

2

 

infinite

Should

 

be

 

infinite

 

to

 

ground

 

as

 

DC

 

is

 

blocked

 

by

 

C901

 

J903

 

output

 

pad

 

3

 

infinite

Should

 

be

 

infinite

 

to

 

ground

 

as

 

DC

 

is

 

blocked

 

by

 

C905.

 

U901,

 

pin

 

7

 

(Vcc)

 

4

 

2.0

 

K

Ω

Reading

 

dominated

 

by

 

R903/904

  

voltage

 

divider

 

impedance.

 

U901,

 

pin

 

6

 

(output)

 

5

 

5

 

M

Ω

Should

 

be

 

high

 

impedance;

 

hundreds

 

of

 

K

Ω 

at

 

least.

 

U901,

 

pin

 

4

 

(ground)

 

6

 

0

 Ω

U901,

 

pin

 

3

 

(+

 

input)

 

7

 

5.9

 

K

Ω

This

 

value

 

may

 

vary

 

considerably

 

from

 

ohmmeter

 

to

 

ohmmeter.

 

U901,

 

pin

 

2

 

(

 

input)

 

8

 

5

 

M

Ω

Should

 

be

 

high

 

impedance;

 

hundreds

 

of

 

K

Ω 

at

 

least.

 

 

If

 

the

 

Buffer

 

Amplifier

 

meets

 

these

 

measurements,

 

apply

 

+12

 

V

 

DC

 

to

 

the

 

power

 

input,

 

with

 

the

 

negative

 

return

 

to

 

the

 

PCB

 

ground.

 

Measure

 

the

 

input

 

current.

 

It

 

should

 

be

 

approximately

 

20

 

mA,

 

and

 

readings

 

significantly

 

over

 

this

 

value

 

should

 

be

 

investigated.

 

 

Clifton

 

Laboratories

   

Z10000 U

 

Buffer

 

Amplifier

 

Assembly

 

and

 

Operation

 

 

 

Page

 

11

 


background image

 

 

5.

 

Troubleshooting

 

The

 

Buffer

 

Amplifier

 

is

 

a

 

simple

 

circuit

 

and

 

there

 

are

 

only

 

two

 

active

 

devices

 

to

 

present

 

problems;

 

the

 

voltage

 

regulator,

 

U902

 

and

 

the

 

AD8007

 

amplifier,

 

U901.

 

Faults

 

in

 

U902

 

can

 

be

 

easily

 

located

 

by

 

measuring

 

the

 

input

 

and

 

output

 

voltage

 

across

 

the

 

regulator.

 

With

 

12

 

V

 

input,

 

the

 

regulator

 

output

 

should

 

be

 

9

 

V

 

±

 

0.5

 

V.

 

If

 

it

 

is

 

above

 

9

 

V,

 

the

 

78L09

 

is

 

likely

 

defective.

 

If

 

it

 

is

 

below

 

9

 

V,

 

then

 

before

 

determining

 

that

 

the

 

78L09

 

is

 

defective,

 

the

 

possibility

 

of

 

a

 

short

 

circuit

 

or

 

low

 

impedance

 

load

 

on

 

the

 

regulated

 

output

 

must

 

be

 

first

 

eliminated.

 

Faults

 

in

 

U901

 

will

 

normally

 

manifest

 

themselves

 

as

 

reduced

 

gain

 

or

 

reduced

 

signal

 

level

 

output

 

from

 

the

 

Buffer

 

Amplifier.

 

In

 

this

 

case,

 

where

 

the

 

supply

 

and

 

regulated

 

voltages

 

are

 

within

 

range,

 

it

 

may

 

be

 

best

 

to

 

conduct

 

a

 

gain

 

test.

 

Note:

 

The

 

schematic

 

following

 

is

 

of

 

the

 

Z10000 K2

 

version.

 

All

 

DC

 

voltages

 

are

 

identical

 

with

 

the

 

U

 

version,

 

however.

 

Clifton

 

Laboratories

   

Z10000 U

 

Buffer

 

Amplifier

 

Assembly

 

and

 

Operation

 

 

 

Page

 

12

 


background image

 

 

5.1

 

Schematic

 

with

 

Nominal

 

DC

 

Voltage

 

Values

 

and

 

Normal

 

Schematic

 

 

Clifton

 

Laboratories

   

Z10000 U

 

Buffer

 

Amplifier

 

Assembly

 

and

 

Operation

 

 

 

Page

 

13

 


background image

 

 

Clifton

 

Laboratories

   

Z10000 U

 

Buffer

 

Amplifier

 

Assembly

 

and

 

Operation

 

 

 

Page

 

14

 


background image

 

Clifton

 

Laboratories

   

Z10000 U

 

Buffer

 

Amplifier

 

Assembly

 

and

 

Operation

 

 

 

Page

 

15

 

Warranty

 

This

 

warranty

 

is

 

effective

 

as

 

of

 

the

 

date

 

of

 

first

 

consumer

 

purchase.

  

What

 

is

 

covered:

 

During

 

the

 

ninety

 

(90)

 

days

 

after

 

date

 

of

 

purchase,

 

Clifton

 

Laboratories

 

will

 

correct

 

any

 

defects

 

in

 

the

 

Z10000

 

due

 

to

 

defective

 

parts

 

or,

 

if

 

the

 

Z10000

 

was

 

assembled

 

by

 

Clifton

 

Laboratories,

 

workmanship,

 

free

 

of

 

charge

 

(post paid).

 

You

 

must

 

send

 

the

 

unit

 

at

 

your

 

expense

 

to

 

Clifton

 

Laboratories,

 

but

 

we

 

will

 

pay

 

return

 

shipping.

 

Clifton

 

Laboratories’

 

warranty

 

does

 

not

 

extend

 

to

 

defects

 

caused

 

by

 

your

 

incorrect

 

assembly

 

or

 

use

 

of

 

unauthorized

 

parts

 

or

 

materials

 

or

 

construction

 

practices.

 

What

 

is

 

not

 

covered:

 

If

 

the

 

Z10000

 

is

 

purchased

 

as

 

a

 

kit,

 

this

 

warranty

 

does

 

not

 

cover

 

correction

 

of

 

assembly

 

errors

 

or

 

misalignment;

 

repair

 

of

 

damage

 

caused

 

by

 

misuse,

 

negligence,

 

or

 

builder

 

modifications;

 

or

 

any

 

performance

 

malfunctions

 

involving

 

non Clifton

 

Laboratories

 

accessory

 

equipment

.

 

The

 

use

 

of

 

acid core

 

solder,

 

water soluble

 

flux

 

solder,

 

or

 

any

 

corrosive

 

or

 

conductive

 

flux

 

or

 

solvent

 

will

 

void

 

this

 

warranty

 

in

 

its

 

entirety.

 

Whether

 

purchased

 

as

 

an

 

assembled

 

unit

 

or

 

as

 

a

 

kit,

 

also

 

not

 

covered

 

is

 

reimbursement

 

for

 

loss

 

of

 

use,

 

inconvenience,

 

customer

 

assembly

 

or

 

alignment

 

time,

 

or

 

cost

 

of

 

unauthorized

 

service.

 

Limitation

 

of

 

incidental

 

or

 

consequential

 

damages:

 

This

 

warranty

 

does

 

not

 

extend

 

to

 

non Clifton

 

Laboratories

 

equipment

 

or

 

components

 

used

 

in

 

conjunction

 

with

 

our

 

products.

 

Any

 

such

 

repair

 

or

 

replacement

 

is

 

the

 

responsibility

 

of

 

the

 

customer.

 

Clifton

 

Laboratories

 

will

 

not

 

be

 

liable

 

for

 

any

 

special,

 

indirect,

 

incidental

 

or

 

consequential

 

damages,

 

including

 

but

 

not

 

limited

 

to

 

any

 

loss

 

of

 

business

 

or

 

profits.

 

Under

 

no

 

circumstances

 

is

 

Clifton

 

Laboratories

 

liable

 

for

 

damage

 

to

 

your

 

amateur

 

radio

 

equipment

 

resulting

 

from

 

use

 

of

 

the

 

Z10000,

 

whether

 

in

 

accordance

 

with

 

the

 

instructions

 

in

 

this

 

Manual

 

or

 

otherwise.