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Cleveland SteamCraft Ultra 5 21-CET-16 Manual

Made by: Cleveland
Type: Manual
Category: Kitchen Appliances
Pages: 17
Size: 0.88 MB

 

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Statement of Responsibilities

This document is for use by experienced and trained Qualified Cleveland Range, LLC Authorized Service
Representatives who are familiar with both the safety procedures, and equipment they service.

Cleveland Range, LLC assumes no liability for any death, injury, equipment damage, or property damage
resulting from use of, improper use of, or failure to use the information contained in this document. 

Cleveland Range, LLC has made every effort to provide accurate information in this document, but
cannot guarantee that this document does not contain unintentional errors and omissions.

The information in this document may be subject to technical and technological changes, revisions, or
updates.

Cleveland Range, LLC assumes no liability or responsibility regarding errata, changes, revisions, or
updates.

Qualified Cleveland Range, LLC Authorized Service Representatives are obligated to follow industry
standard safety procedures, including, but not limited to, OSHA regulations, and disconnect / lock out /
tag out procedures for all utilities including steam, and disconnect / lock out / tag out procedures for gas,
electric, and steam powered equipment and / or appliances

All utilities (gas, electric, water and steam) should be turned OFF to the equipment and locked out of
operation according to OSHA approved practices during any servicing of Cleveland Range equipment

Qualified Cleveland Range, LLC Authorized Service Representatives are obligated to maintain up-to-date
knowledge, skills, materials and equipment.

 


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Cleveland Range, LLC

1333 East 179th St., Cleveland, Ohio, U.S.A. 44110

Ph: 1-216-481-4900 Fx: 1-216-481-3782 Visit our Web Site at 

www.clevelandrange.com

 


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CLEVELAND RANGE 21CET16 

SEQUENCE OF OPERATIONS 

Mechanical Timer 

 

1.

 

Supply power is sent to the primary of the main transformer. 

 

115 VAC is sent from the secondary of the main transformer to the on/off rocker, 

 
1.

 

To turn the unit on, depress the red on/off rocker switch. 

 

115 VAC is sent to the red indicator light. 

 

115 VAC is sent to the normally open drain valve closing it. 

 

115 VAC is sent to H and N of the water level board

 

 

2.

 

With the water level board energized and no water in the generator  

 

After a 5 second delay, 115 VAC is sent from the FILL terminal to the fill solenoid. 

 

The fill solenoid opens and the generator fills through the drain valve. 

 

The water fills to the low probe shorting it to ground 

 

115 VAC is sent from the HEAT terminal to the timed manual switch. 

 

115 VAC is sent to the preheat thermostat.  

 

115 VAC is then sent through the high limits to the coil of condensate solenoid. 

 

The condensate solenoid opens sending cold water down the compartment 
drain. 

 

115 VAC is also sent through the high limits to the coil of the contactor.  

 

When the contactor is energized supply voltage is sent to both of the elements. 

 

The heat circuit will stay energized until the preheat thermostat opens at 185 
degrees.   

 
3.

 

When the timed/manual switch is in the timed position and time is on the timer 

 

115 VAC is sent from the timer to the coil of the R2 relay 

 

The R2 relay energizes 

 

R2B contacts close and 115 VAC is sent to the motor of the timer 

 

R2A contacts close and 115 VAC is through the optional door switch to the normally 
closed contacts of the high limits 

 

115 VAC is then sent through the high limit to the coil of condensate solenoid and the 
coil of the mercury contactor.  

 

115 VAC is sent to the clean light timer. 

 

When the clean light timer times down 115 VAC is sent to the clean light switch. 

 

When the clean light switch is depressed the clean light timer is reset.  

 
4.

 

When the contactor is energized supply voltage is sent to both of the elements. 

 
5.

 

When the timer times out 115 VAC is sent to the 3 second timer and then to the buzzer for 3 
seconds.  

 
6.

 

When the water level reaches the high probe then 115 VAC is removed form the FILL 
terminal and the fill solenoid is turned off. 

 


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7.

 

After the water level drops below the high probe for 5 seconds 115 VAC is sent to the FILL 
terminal again.  

 
8.

 

The red on/off rocker switch is depressed and the unit is turned off. 

 

115 VAC is removed from the timer and heat circuits. 

 

115 VAC is removed from the normally open drain valve allowing the steamer to drain. 

 

115 VAC is sent to the 3-minute timer and the fill solenoid is energized for 3 minutes 
flushing the drain. 

 


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FILL V

A

L

V

E

L

1063

80 G

THERMAL SW

IT

C

H

2

BLOWDOWN OP

T

IO

N

( HEAT ST

A

N

D

B

Y

 )

POWER SW

IT

C

H

DRAIN V

A

L

V

E

HI
 L

IM

IT

 

SWITCH

E

S

1

3

CONDENS

E

R

VALV

E

CONTACT

O

R

3 MIN T

IM

E

R

2

1

POWER O

N

R

N

PROBE

S

HI

XL

C

WATE

R

BOAR

D

FIL

L

H

HEA

T

STEAMCRAFT 5.1 MECHANI

CAL

 T

IME
R

BREAK

E

R

RESET CI

RCUIT

2

8

4

7

TIME

R

 

DESCAL

E

 

BL
K

3

CONNECT

IO

N

CUSTOM

E

R

L3

L2

L1

TB

N

L3

L2

TB

L1

X2  SECON

D

A

R

Y

H1 PRIM

A

R

Y

120

V

L

NO

1

5

6

3

NO

A

L

X1

H4

FUSEBLO

C

K

FU

FU

TB

WHT

& RESET S

W
IT

C

H

DESCALE IND

IC

A

T

O

R

DRYING EL

E

M

E

N

T

FU

CONTACTO

R

S

FU

TO H

4

TO

380/415V 3Ø W 

/ N

E

U

T

R

A

L

CUSTOMER CONN

E

C

T

IO

N

CONTACTO

R

S

FUSEBLO

C

K

TO H

1

HEATING ELE

M

E

N

T

S

TRANSFOR

M

E

R

INTERM

IT

T

E

N

T

CONTACT

O

R

TO

R1

C

NC

R2

R2A

NC

MOTO

R

C

NO

( O

P

T )

NO

SWIT

C

H

R1

(SCS O

P

T

)

C

DOOR

3

2

1

BUZZE

R

MANUA

L

TIME

D

MANUA

L

NO

C

R2B

3 SEC T

IM

E

R

TIME

D

ELECTRO-MECH

A

N

IC

A

L

TIME

R

 


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105966 - RELAY

UNITS )

109381 - FUSE, 1.5 A ( FOR 480 V

240 V UNITS )

109380 - FUSE, 3.5 A ( FOR 208 V &

109374 - FUSEBLOCK

101541 - TERMINAL BLOCK SECTIONAL

109240 - 6 POLE TERMINAL BLOCK

THERMAL SWITCH ( HSB )

TIMED/MANUAL

20

PRP

RED

8

N

27

WHT/

R

E

D

WHT/RED

PRP

1

3

2

11

RED

RED

GRN

WHT/RED

INTERMITTENT BLOWDOWN OPTION

WHT/RED

4

BLK

TAN

RED

TAN

WHT/GRA

3

3

2

1

WHT

5

ORN

8

7

5

BLU

8

3

4

2

1

6

BLK

BLK

WHT/BLU

WHT/RED

PARTS LIST

4

19994 - DESCALE INDICATOR RESET SW

105789 - THERMAL SWITCH ( HSB )

107241 - WATER BOARD

107239 - PROBE

44168 - TERMINAL BLOCK

108880 - DOOR SW (MAGNETIC)

106911 - DESCALE TIMER

22221 - DRAIN VALVE

( THRU SCS )

11

SWITCH

TO

TO

10

8

9

6

7

5

FILL

104224 - TIMED/MANUAL SWITCH

19993 - POWER SWITCH

20478 - 3 MIN TIMER

3

2

1

COND

PRP

12

RED

BLU

BLU

PRP

WHT/

B

L

U

RED

11

GRN

15

103905 - CONTACTORS

106541 - INTMT BLOWDOWN TIMER

110198 - MOTORIZED TIMER

108331 - RESET CIRCUIT BREAKER

22

101540 - END SEGMENT

20304 - GROUND LUG

41350 - BUZZER

20477 - 3 SEC TIMER

21

20

19

17

18

16

27

26

25

24

103731 - HI LIMIT SWITCHES

22218 - WATER SOLENOIDS

20535 - TRANSFORMER

BLK

12

14

13

BLK

BLK

PRP

16

23

13

BLK

WHT/

B

L

U

WHT

1

GRA

2

PNK

RED

N

WHT/

R

E

D

YE

L

BLU

RED

ORN

HEA

T

FIL

L
H

N

XL

YEL

10

17

19

BLK

BLK

2

1

3

6

BLU

RED

ORN

STEAMCRAFT 5.1 MECHANICAL TIMER

JUMPER POSITION

X1

X2

BLK

GRN

RED

HI

C

WHT

BL

K

14

FOR 480 V

OPERATION

9

208/240

H3

120

H1

H2 H4

H3

H1

H2 H4

BLK

BLK

25

26

BLK

CUSTOMER CONNECTION

21

22

WHT/RED

L1

L2

L3

23

2

1

3

4

BLK

15

ORN

FU

FU

YEL

HEATER

P106380 G

BOTTO

M

WHT

RED

BLK

DRYING

ELEMENT

WHT

WHT

ELEMENTS

WHT

BLK

RED

WHT

BLK

RED

BLK

WHT

RED

TOP

6

5

24

WHT/BLK

7

HEAVY WIRE LINES INDICATES

NOTE:

12 AWG HI - TEMP WIRE

( SEE RATING PLATE )

DOOR SWITCH ( SCS )

REMOVED W / OPTIONAL

R2

LT BLU

18

NO

C

NC

PNK

WHT/

B

L

K

27

LT BLU

LT B

L

U

WHT/BLK

BLK

ORN/B

L

K

ORN

 


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( HEAT STANDBY )

THERMAL SWITCH

BLOWDOWN OPTION

TIMER

BLOWDOWN

NC

C

2

3

1

R1

DRAIN VALVE

L106379 F

( SCS OPT )

DOOR SWITCH

MAGNETIC

3 MIN TIMER

TRANSFORMER

( ELECTRONIC )

MANUAL 

TIMED 

COMPARTMENT 

THERMOSTAT 

FU

POWER SWITCH

DESCALE

TIMER 

6

8

7

2

5

3 2

4

1

CONTACTOR

CONDENSER

HI LIMIT 
SWITCH 

SWITCH 

HI LIMIT 

24 VAC

TIMER

( OPT )

COIL R1

VALVE

PROBES

BOARD

WATER

& RESET SWITCH

DESCALE INDICATOR

POWER ON

R

HEAT
FILL

H
N

XL HI

L

NO

NO

3

1

L

A

FILL VALVE

C

FUSEBLOCK

380/415V 3Ø W / NEUTRAL

CUSTOMER CONNECTION

FUSEBLOCK

STEAMCRAFT 5.1 ELECTRONIC TIMER

RESET CIRCUIT

BLK

BREAKER

FU

FU

TB

L1

CONNECTION

CUSTOMER

L3

L2

TB

L2

N

L3

L1

HEATING ELEMENTS

H1 PRIMARY

X2  SECONDARY

H4

X1

120V

TB

CONTACTORS

FU

TO H4

WHT

DRYING ELEMENT

CONTACTORS

FU

TO H1

TO

TRANSFORMER

CONTACTOR

INTERMITTENT

TO

 


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Steamer won't

steam

Is the red light

on?

Is there supply

voltage to the

primary of the

transformer?

No

Is there 115 VAC at

the secondary of
the transformer?

Yes

No

No

Replace the
transformer.

Supply power to

the steamer.

Replace the on/off

rocker switch

Yes

Is there water

in the sight

glass?

Yes

See

STEAMER

WON'T FILL

No

Is there 120 VAC

between terminals H

and N on the water

board?

Yes

Replace the wires

to the water

board.

No

Is there 120 VAC

between terminals
N and Heat on the

water board?

Yes

Is there

 115 VAC to the

common terminal of

the timed/manual

switch?

Yes

With a

 jumper between XL and

C on the water board, is
there 120 VAC between

N and Heat?

No

Replace the
water board

No

Is

 there debris on

the Long

probe?

Replace the wire

from the water

board to the long

probe.

No

Clean or replace

the probe assy.

Yes

Replace the wires

to the switch.

No

Does

 the unit steam

in Manual

mode?

Yes

Does

steamer steam with

door switch

bypassed?

Replace the

timer.

Yes

No

Does the

steamer have

the optional

door switch?

Yes

Adjust or replace

the door switch.

Yes

Is there

 115 VAC to the

high limit?

No

No

Replace the

wires to the

high limit.

No

Is there 115

VAC leaving

the high limit?

Yes

Replace the

high limit.

No

Is there 115

VAC to the coil

of the

contactor?

Yes

Replace the

wires to the

contactor coil.

No

Is there an

amp draw at

the element?

Replace the

element.

No

Wait longer for the

steam. Heat from the

element will heat the

water to steam.

Yes

PROBLEM:

21CET8

21CET16

21CEA10

Steamer won't

steam.

Yes

Yes

 


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Steamer wont fill.

Is there supply

voltage to the

steamer?

Yes

Supply power to

the steamer.

No

Is there water

to the

steamer?

Supply cold water

to the steamer.

No

Yes

Is there 120 VAC

between the  H and N

on the water board?

Replace the on/off

rocker switch.

No

Yes

Is there

 120 VAC

between Fill and

N on the water

board?

Yes

Remove

 the wire from the HI

terminal on the water

board. Is there 120 VAC

between Fill

and N?

No

Replace the water

board

No

Is there

 debris on the

HI probe in the

probe assy?

Yes

Replace the wire

to the Hi probe.

Clean the probes

or replace the

probe assy.

No

Yes

Is there

120 VAC across
the coil of the fill

solenoid?

Yes

Is

 water leaving

the fill

solenoid?

Replace wiring to

the fill solenoid.

No

Yes

Replace the fill

solenoid

No

Is there

 120 VAC across

the coil of the

drain valve?

Yes

Does

 the steamer have

the optional

intermittent

blowdown timer?

No

Replace wiring to

drain valve.

No

Is

there 120 VAC

between terminals

2&3 on the timer?

Is water

draining from

the generator?

Replace the drain

valve.

Yes

Yes

Replace the

intermittent

blowdown timer.

Yes

Yes

Replace the wiring

to the intermittent

blowdown timer.

No

No

PROBLEM:

21CET8

21CET16

24CEA10

Steamer wont

fill

If water is leaving

the fill solenoid

and not draining

from the generator

where is it going?

check for leaks..

 


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PROBLEM:

21CET8,  21CET16,  24CEA10

Electronic timer displays "PAUS" and won't count down

Timer displays "paus"
and won't count down

Is steam heating

the cooking

cabinet above 192

degrees (the set

temp of the

thermo-switch)?

Does the timer

count down when

the thermo-switch

is bypassed?

Yes

See

 

Steamer

won't steam

No

Replace the

electronic timer

No

Replace the

thermo-switch

Yes

PROBLEM:

21CET8,  21CET16,  24CEA10

Steam leaks around the door.

Steam leaks

around the

door

Is 

COLD

 water

supplied to both

water lines to the

steamer?

Supply cold

water(35-60 psi)  to

the steamer.

No

Is the door gasket

physically

damaged?

Yes

Turn over the

gasket or

replace it.

Yes

Is the door out of

alignment?

No

Replace the

door bearings

and pins.

Yes

Is the drain

obstructed?

No

Remove the

obstruction

Yes

Is there 120 VAC

across the coil of

the condensate

solenoid?

No

Replace the
wiring to the

condensate

solenoid.

No

Is the solenoid

opening?

Yes

Replace the

condensate

solenoid.

No

Replace the

condensate spray

nozzle

Yes

 


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Steamer overfills

(Water sprays into the

cooking cabinet)

Does

 the water level in the

sight glass stop at the

HI (short) probe on the

initial fill?

Start

Does

 water spray in the

cabinet before the

water reaches the HI

(short) probe?

There is an obstruction in

the plumbing to and from

the sight glass.  Remove

the debris (delime

thoroughly).

Is

 there 120 VAC

across the coil of ;the

fill solenoid when the

HI (short) probe is

submerged?

Remove the

 wire from the Fill

terminal on the water

board.  Is there 120 VAC

across the coil of the

 fill

 solenoid?

No

Yes

No

Replace the three

minute timer.

Yes

With HI and C

terminals on the

water board jumped,

Is there 120 VAC

between terminals N

and Fill?

No

Replace the water

level board.

Yes

Is

 there debris on

the HI (short)

probe?

No

Clean or replace

the probe

assembly.

Yes

Replace the wire

to the probe

assembly

No

Yes

Replace the fill

solenoid

No

Does

 the water rise in the

sight glass when steam

is generated and 0 VAC

to the fill solenoid?

Yes

Replace the fill

solenoid

No

Does

the rise in the water

level in the sight glass

stop when the cooking

cabinet door is

opened?

Yes

There is an

obstruction in the

generator causing

it to pressurize.

Delime the steam

generator

thoroughly.

No

There is an

obstruction in the

drain.  Remove the

obstruction.

Yes

PROBLEM:

21CET8

21CET16

24CEA10

Steamer overfills.

 (Water sprays into cooking

cabinet)

 


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Steamer won't
stop steaming

PROBLEM:

21CET8

21CET16

24CEA10

Steamer won't stop steaming with

door open

Is the

 timed/manual switch

in the timed position

with no time on the

timer?

Steamer will steam

constantly in the

manual position.  Put

the timed/manual

switch in the timed

position with no time on

the timer.

No

Does the steamer

have the optional

door switch?

Yes

Adjust or replace

the door switch .

Yes

Does steamer

 continue to steam with

both wires removed

from terminal 1 on the

heat standby

 timer?

No

Replace the heat

standby timer.

No

Is there

 120 VAC to the

coil of the

contacter?

Yes

Replace the timer.

Yes

Is

 there an amp

draw at the

element?

No

Replace the

contactor

Yes

When supply

voltage is removed

from the element

steam is still made

for approximately

10 seconds.  This

is normal.

No

Problem:

21CET8,  24CEA10

Steamer won't preheat

Steamer

won't

preheat

Is the

 timed/manual

 switch in the timed postion

with time on it or in the

manual

 postion?

See

 Problem:

steamer won't

steam.

Yes

This steamer is

not 

equiped with a

preheat

thermostat. The

timed manual

switch must be in

manual or time
must be on the

timer.

No

 


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Problem:

21CET16

Steamer won't preheat

Steamer won't

preheat

Is the

 timed/manual

 switch in the timed postion

with time on it or in the

manual

 postion?

See

 Problem:

steamer won't

steam.

Yes

This steamer is

not 

equiped with a

preheat

thermostat. The

timed manual

switch must be in

manual or time
must be on the

timer.

No

Does the steamer

have a preheat

thermostat

No

Is there

 continuity on the

normally closed

contacts of the

preheat

 thermostat?

Yes

Yes

Replace the preheat

thermostat

No

 


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Descaling Procedure-SteamCraft Ultra and Gemini Series

1.  Turn the unit OFF and open the

doors:

This will drain and rinse the generator for about
3 minutes.

2.  Turn the unit power back On:

The generator will begin to refill with water.

3.  Select Timed  with the Timed/Manual

switch:

DO NOT start the timer, since you do not want
to heat the water during descaling.  Leave the
doors open.

4. 

Remove descaling port cap and add
with the specified amount of
DISSLOVE: 

(See chart above)

Do this while the unit is refilling. The generators
can take-up to 8 minutes to refill.

5. 

After refill has stopped, add extra tap
water into  the descaling port until
liquid is seen entering the cooking
cabinet.

 

Note: Ultra 10 gas will have liquid

coming out of the drain,

Adding extra water when descaling will raise the
descaling solution higher than the normal fill level,
allowing the DISSOLVE to work on sensors and
surfaces above the water line

6.  Let the descaler soak in generator for

approximately one hour:

7. 

After one hour, turn the unit power
Off: 

This will drain and rinse the generator

for about 3 minutes.

8.  After the 3-minute drain cycle

completes, turn the unit back ON.

 After

the filling has stopped, add water until
liquid enters the cooking compartment (or
drain for the ultra 10 gas), and then turn
the unit OFF. This will drain and flush any
residue from the water level control
assembly. 

Replace descaling cap.

9. 

After the 3 minute drain cycle
completes, Turn the unit ON and set
the Timer for 20 minutes: 

Make sure the

Time/Manual switch is in the timed setting
and the doors are closed.

10. When the timer times out (after 20

minutes) turn the power Off:

This will drain and rinse the generator for
about 3 minutes.

This ends the descaling procedure. You can
now turn the unit back on and resume normal
startup and cooking operations.

How Much DISSOLVE to Use

Model

Dissolve

Ultra 3 

1/2

 Gallon

Ultra 5

1 Gallon

Ultra 10 (Elec.) 

Gallon (ea.)

Ultra 10 (Gas)

1½  Gallon

Gemini 6 & 10 

1

 Gallon

 

(ea.)

Note: Some SteamCraft Ultra models (the
electric powered Ultra 10 and Gemini 6 and 10,
for example) have two generators and two
descaling ports. Both units should be descaled
at the same time, using this procedure