PDF User Manual

Repair Manual 

Modular Direct Steam Kettle 

Model : 
KDM                 
KDM-T 

 

Cleveland Range, Inc. 

 

KET-10 

UNITED STATES

 

1333 East 179th St., Cleveland. Ohio  44110 Phone: (216) 481-4900 • 
Telex: 98-0546 • FAX: (216) 481-3782 

CANADA 
Garland Commercial Ranges 
1177

 Kamato Road

 

Mississaugha, Ontario, Canada L4VV1X4 

Phone:

 (416) 624-0260 • FAX: (416) 624-0623 

MODELS KDM AND KDM-T 
OPERATING CONTROLS AND 
INDICATORS 

For your better understanding and confidence, the following explanation of the control system 

is

 

offered. 

Item No

. 

Description

 

Function

 

30-32

 

Steam Inlet Valve.  

(Kettle Body Dwg.)

 

Opens and closes the steam supply to the kettle-

 

29

 

Pressure Relief Valve.  

(Kettle Body Dwg.)

 

In the unlikely event that there is an excess steam-build-up in 
the jacket,, this valve automatically opens to relieve this 
pressure.

 

17

 

Tilt Switch (On power tilt units 
only). (Kettle Body Dwg.)

 

When activated the kettle will tilt forward to drain the kettle.

 

1-7

 

Draw-off Valve. 

 (Draw-off Valve Dwg.)

 

This valve is used to empty the kettle of either food product or 
wash water. It is supplied as standard equipment.

 

 

1

 

MODELS KDM AND KDM-T 
MAIN KETTLE BODY 
 

 

2 

MODELS KDM AND KDM-T MAIN KETTLE BODY 

 

Item No.

 

Part No.

 

Description

 

Qty.

 

1

 

KE50151

 

Knob. Ball Type

 

1

 

2

 

KE51332

 

Hose. two Braid Hot Water

 

1

 

 
 

 
 

Wash, 43 1/2" long

 

 
 

3

 

KE51391

 

Hose Clamp

 

4

 

4

 

Fl 05209

 

Hose Fining.  1/2"

 

4

 

5

 

Fl 05028

 

Swivel Elbow. 1/2"

 

2

 

6

 

KE51248

 

 Steam Trap. 

1

/2

 

1

 

7

 

KE00652

 

Left Door Hinge Bracket Assy.

 

1

 

8

 

KE00743

 

Left Door Assy (KDM-25)

 

1

 

 
 

KE00745

 

Left Door Assy (KDM-40. KDM-60)

 

1

 

9

 

KE00742

 

Right Door Assy (KDM-25)

 

1

 

 
 

KE00744

 

Right Door Assy (KDM-40. KDM-60)

 

1

 

10

 

KE00651

 

Right Door Hinge Bracket Assy

 

1

 

11

 

KE51340

 

Leg

 

4

 

12

 

KE00665

 

Swing Funnel Assy (KDM-25)

 

1

 

 
 

KE00666

 

Swing Funnel Assy- (KDM-40)

 

1

 

 
 

KE00667

 

Swing Funnel Assy (KDM-60)

 

1

 

13

 

KE51365

 

Roller

 

1

 

14

 

KE51386

 

Capacitor. 30-36 mF (KDM-25. KDM-40)

 

1

 

 
 

KE51683

 

Capacitor. 36-43 mF (KDM-60)

 

1

 

15

 

FA15010

 

Shoulder Bolt, 1/2" x 3 1/4". 3/8 -16

 

1 1

 

16

 

FA15009

 

Shoulder Bolt. 3/4" x 2 1/2". 5/8-11

 

1

 

17

 

SK50175

 

Tilt Switch

 

1

 

18-19

 

KE51688

 

Complete Power Jack

 

1

 

19

 

SE50025

 

Motor. Power Jack

 

1

 

20

 

KE51366

 

Magnetic Door Latch

 

1

 

21

 

KE00648

 

Drain Pipe Manifold

 

1

 

22

 

Fl 00044

 

Elbow. 90°. 1 1/2"

 

1

 

23

 

F100191

 

End Cap, 1 

1/2

"

 

1

 

24

 

KE51367

 

Check Valve. 1 1/4"

 

1

 

25

 

FI00136

 

Street Elbow. 90°. 1 1/4"

 

1

 

26

 

KE51372

 

Steam Inlet Pipe, 1/2" x 7 1/2" long

 

1

 

27

 

Fl 00040

 

Elbow. 90°. 1/2"

 

1

 

28

 

KE51371

 

Steam Inlet Pipe. 1/2" x 18 1/2" long

 

1

 

29

 

KE51082

 

Safety Valve. 25 psi. 1/2"

 

1

 

30-32

 

SE00014

 

Steam inlet Valve Assy. 1/2" Brass

 

1

 

30

 

KE51370

 

Steam inlet Valve. 1/2" Brass

 

1

 

 
 

 
 

(Item No. 31.32 not incl.)

 

 
 

31

 

FA11091

 

Screw. Valve Knob. 8/32 x 3/8" SS

 

1

 

32

 

KE50442

 

Knob. Steam Inlet Valve

 

1

 

33

 

F100169

 

Tee. 1/2"

 

1

 

34

 

FA15008

 

Shoulder Bolt 5/8" x 3 1/4". 1/2-13

 

1

 

35

 

F100142

 

Street Elbow. 1/2"

 

1

 

36

 

KE51333

 

Hose. Two Braid Hot Water

 

1

 

 
 

 
 

Wash 23" long

 

 
 

37

 

KE51364

 

Jack Mounting Pin

 

1

 

38

 

KE51087

 

Blow Down Pipe. 1/2" x 17" long

 

1

 

 

3

 

HINGE ASSEMBLY FOR MODULAR 
DIRECT STEAM KETTLE 

 

Item No.

 

Part No.

 

Description

 

Qty

 

1-9

 

KE00598

 

Hinge Assy. (40 gal. and under)

 

1

 

 
 

KE00677

 

Hinge Assy. (60 gal. and 

over

)

 

1

 

1

 

KE51218

 

Body Spring Assist Hinge

 

1

 

2

 

KE50824

 

Hinge Bearing

 

1

 

3

 

KE50823

 

Pin (Hinge)

 

1

 

4

 

KE50820

 

Insert Brass Adjust

 

1

 

5

 

KE50819

 

End Piece

 

1

 

6

 

FA11507

 

Screws Adjust

 

2

 

7

 

FA11284

 

Bolts End Block

 

2

 

8

 

KE50122

 

Spring (40 gal. and under)

 

1

 

 
 

KE50121

 

Spring (60 gal. and over)

 

1

 

9

 

KE50821

 

Cylinder (40 gal. and under)

 

1

 

 
 

KE00653

 

Cylinder (60 gal. and over)

 

1

 

10

 

KE50151

 

Knob Ball Type

 

1

 

11

 

 
 

Cover Handle (Specrfy Model)

 

1

 

12

 

KE00095

 

Lid Holder

 

1

 

13

 

FA30500

 

Washer Lid Holder

 

1

 

14

 

FA11223

 

Bolt Lid Holder

 

1

 

 

Use only replacement parts which are factory supplied

 as

 to preserve the certification of Underwriters 

Laboratories. American Gas Association. Canadian Standards Association or Canadian Gas Association (as 
applicable). The use of other than factory supplied replacement pans will void the warranty. 

 

4 

KETTLE DRAW-OFF 
VALVE 

 

Item No.

 

Part No.

 

Description

 

Qty.

 

1-7

 

KE50219

 

1 1/

2"

 Draw -off Valve Assy.

 

1

 

 
 

KE50972

 

2" Draw -off Valve Assy.

 

1

 

 
 

KE50973

 

3" Draw -off Valve Assy.

 

1

 

1

 

SE50005

 

Body (1 1/2")

 

1

 

 
 

SE50006

 

Body(2")

 

1

 

 
 

SE50007

 

Body(3")

 

1

 

2

 

FA00111

 

"0"Ring(1 1/2".2n

 

1

 

 
 

FA00210

 

"0" Ring (3-)

 

1

 

3

 

SE50008

 

Stem (1 1/2

")

 

1

 

 
 

SE50009

 

Stem (2")

 

1

 

 
 

SE50010

 

Stem

 (3")

 

1

 

4

 

SE50011

 

Bonnet (11/2")

 

1

 

 
 

SE50012

 

Bonnet (2")

 

1

 

 
 

SE50013

 

Bonnet (3")

 

1

 

5

 

SE50014

 

Hex Nut (11/2")

 

1

 

 
 

SE50015

 

Hex Nut (2")

 

1

 

 
 

SE50016

 

Hex Nut (3")

 

1

 

6

 

SE50017

 

Knob (1 

1/

2.

 2")

 

1

 

 
 

SE50018

 

Knob (3")

 

1

 

7

 

SE50019

 

Wing(Nut(1 1/2 "2")

 

1

 

 
 

SE50063

 

Hex Nut (3")

 

1

 

 

Use only replacement pans which are factory supplied as to preserve the certification of Underwnters 

Laboratories American Gas Association. Canadian Standards Association or Canadian Gas Association (as 
applicable). The use of other than factory supplied replacement parts will void the warranty 

 

5

 

KETTLE AND SKILLET FAUCET 

Item No.

 

Part No.

 

Description

 

Qty.

 

1

 

SE50020

 

Hot Water Stem Assy

 

1

 

2

 

SE50021

 

Cold Water Stem Assy.

 

1

 

3

 

SE50022

 

Yoke Connection Kit

 

1

 

4

 

FA00016

 

"0- Ring

 

1

 

5

 

FA95022

 

Retaining Ring

 

1

 

6

 

SE50064

 

Spout Nut

 

1

 

7

 

see chart

 

3/4" spout (please see 3/4

 

1

 

 
 

 
 

spout chart below)

 

 
 

8

 

N/A

 

3/4 spout with Aerator (please

 

1

 

 
 

 
 

order Item No 4. 5. 6. 7)

 

 
 

9

 

KE51401

 

Single Pantry Control Valve

 

1

 

 
 

 
 

(incl. Item No. 2)

 

 
 

 

 

Item No. 
No.

 

Part No.

 

Description

 

Qty

 

10

 

KE51403

 

Double Pantry Control Valve

 

1

 

 
 

 
 

(incl. Item No. 1. 2. 3)

 

 
 

11

 

N/A

 

Old Style Single Pantry Control

 

1

 

 
 

 
 

Valve (please order Item No

 

 
 

 
 

 
 

4. 5. 6. 7. 9)

 

 
 

 
 

N/A

 

Old Style Double Pantry Control

 

 
 

 
 

 
 

Valve (please order Item No

 

 
 

 
 

 
 

4.5.6.7.10)

 

 
 

12

 

N/A

 

1" Spout (please order Item No.

 

1

 

 
 

 
 

4.5.6.7.14)

 

 
 

13

 

FA00115

 

"O" Ring

 

2

 

14

 

SE50061

 

Adapter (to adapt new style

 

1

 

 
 

 
 

spout to old style control

 

 
 

 
 

 
 

valve)

 

 
 

 

A

 

B

 

Part No.

 

4"

 

8"

 

KE50833

 

10"

 

9"

 

KE50832

 

6"

 

22"

 

KE50831

 

12 1/2'

 

14"

 

KE50830

 

10 3/4

 

14"

 

KE50829

 

5'

 

14"

 

KE50828

 

24"

 

9"

 

KE50827

 

20"

 

9"

 

KE50826

 

12 1/2"

 

9"

 

KE50825

 

 

 

Use only replacement parts which are factory supplied as to preserve the certification of Underwriters Laboratories 

American Gas Association. Canadian Standards Association or Canadian Gas Association (as applicable) The use of other 
than factory supplied replacement parts will void the warranty . 

 

6

 

 

MODULAR DIRECT STEAM KETTLE 
SERVICING GUIDE 

This section contains information intended for use by Authorized Service Personnel. 

A/

 

PROBLEM:

 Kettle heats too slowly or does not come to a boil 

 
Probable Cause

 

1      Inadequate Steam Flow

 

Steam Flow Rating of Cleveland Steam Generators

 

Gas Input BTU per 
hour

 

Steam Output Ibs. per hour

 

Boiler 
H.P.

 

100.000

 

60

 

1.7

 

160.000

 

95

 

2-8

 

200.000

 

125

 

3.6

 

250.000

 

150

 

44

 

300.000

 

180

 

5.2

 

Electric KW Input

 

18KW

 

60

 

1.7

 

24 KW

 

70

 

2.0

 

27 KW

 

90

 

2.6

 

36 KW

 

120

 

3-5

 

48 KW

 

150

 

4.3

 

 

Remedy

 

Check for correct steam using the chart below. 
If the kettle is connected to a steamer and 

powered by a generator the units should be 
operated sequentially (kettle boiling first, then start 
steamer). 

Steam Plow Rate Requirements for Cleveland Kettles: 
Ibs. per hour with  10-15 psig steam at the kettle. 

 

Capacity 
Gallon/Litre

 

Fast 
Cooking

 

Medium Speed 
Cooking

 

Stock 
Kettle

 

5/ 17

 

1

1

 

9

 

6

 

10/ 42

 

22

 

18

 

1

1

 

25/ 95

 

55

 

44

 

28

 

40/151

 

88

 

70

 

44

 

60/227

 

132

 

105

 

66

 

 

The use of higher steam pressures  (20-50 psig) will reduce 
heat up time 5 to 20% 

2. Steam trap not operating properly

 

The trap should open periodically to dump condensate then 
close If it does not open or close it should be cleaned or 
replaced

 

3 Food batches are not always the same

 

When checking make certain that the original state (ie. fresh 
or frozen) and quantity of the food product is the same

 

 

B.'

     PROBLEM:

 Kettle fails to tilt. (NOTE: A thermal overload in jack motor does not allow constant 

consecutive tilting) 

Probable Cause

 

Test and Remedy

 

Defective tilt switch

 

Shut off power to unit and remove entire control housing 
cover box to expose tilt switch. Test switch for proper 
continuity. Replace if necessary

 

 

7

 

MODULAR DIRECT STEAM KETTLE 
SERVICING GUIDE (CONTINUED) 

 

 

 

8

 

2. 

Defective jack or capacitor 

Remove cover from upper junction box. This will 
access the wire connections to the power jack. 
Measure the resistance across each of the three 
wires. It is not necessary to disconnect the wiring if 
proper contact can be made between the probe and 
connectors. The resistance should read 
(approximately): 
14 ohms between the black and white, 29 ohms 
between the black and red, and 1 

A 

ohms between 

the red and white. If any of these readings are 
incorrect, replace the motor or jack. If all three 
readings are correct, replace the capacitor. 

C/

    PROBLEM:

 Kettle fails to lift at normal speed. 

Probable Cause

 

1.      Defective jack or capacitor 

Test and Remedy

 

Follow procedure in section B/2. 

WIRING DIAGRAM 

HINGE ADJUSTMENT INSTRUCTIONS 

 

1.      Insert 3/8" Alien wrench. 

2.     Turn clockwise to relieve tension on spring. 

3.     While tension is released remove one of the two slotted screws . 

4.     To prevent Allen wrench from springing back abruptly while the second slotted screw is removed, 

insert a pin (approximately 1/8") in the hole where the first slotted screw was removed from. 

5      Remove second slotted screw.                                     

6.     While holding Allen wrench remove pin. 

7      Turn Allen wrench clockwise to tighten or counter-clockwise to loosen tension to produce desired 

effect. 

8.      Re-insert pin in one of the two holes. 

9.      Tighten one slotted screw in the other hole (it may be necessary to turn Allen wrench 

slightly to align holes.) 

10.  Remove pin and repeat step number 9 for other slotted screw 

              

9