Full Text Searchable PDF User Manual
TYPHOON
PRESSURE WASHERS
OPERATOR MANUAL
Clemas & Co.
Unit 5 Ashchurch Business Centre, Alexandra Way, Tewkesbury,
Gloucestershire, GL20 8NB.
Tel
: 01684 850777
Fax
: 01684 850707
:
info@clemas.co.uk
Web
:
www.clemas.co.uk
Demon Typhoon Manual Issue 1/07
Page
18
High Pressure Hoses
2
1
4
3
Typhoon 1 with Trailer Kit
Outlet to Hose Reel
HH00024 - 965mm long
Typhoon - All Models
Unloader Valve to Flow Switch
HH00025 - 560mm Long
Typhoon 1
Boiler to Burst Disc
HH00026 - 420mm Long
Typhoon 1
Flow Switch to Boiler
HH00027 - 230mm Long
Typhoon HP Hoses
Typhoon Evolution Burst Disc to Hose Reel
HH00015 - 1350mm long
Typhoon Evolution - Flow Switch to Boiler
HH00016 - 1000mm long
1.
Hose
Insert
MV00490
(
items
1
and
2)
2.
Nut
Not
available
separately
3.
High
Pressure
Hose
HH00030MVG
4.
Hose
Joiner
MV00500
Alternative
Hose
Lengths
15mtr
Ͳ
HH00050MVG
Ͳ
standard
hose
for
Typhoon
1
30mtr
Ͳ
HH00100MVG
Ͳ
standard
hose
for
Evolution
Models
Demon Typhoon Manual Issue 1/07
Page
19
Position
Part
Number
Description
Qty
1
N26001/1505
High
Pressure
Nozzle
1
2
DEM20340
Barrel
Nut
1/4”
BSP
1
3
MTM0001000
Rubber
Cover
1
4
DEM10032R
QR
Lance
05
1
5
DEM10030
QR
Trigger
1
6
MTM70012
MVG
Coupling
1
Hot Water Lances
1
2
3
4
5
6
Demon Typhoon Manual Issue 1/07
Page
20
Air operated push button and switch
Part No. Description
Qty
H6442B
Push Button (Blue)
1
H6442R
Push Button (Red)
1
H65000
Air
Pipe
2
H6871AC Switch
2
Common Terminal
Air Out
NO & NC Terminals
Air In
How
does
this
work?
The
air
switch
push
button
contains
a
membrane
which,
when
the
button
is
pushed
increases
the
air
pressure
in
the
air
pipe
which
in
turn
activates
a
mechanism
inside
the
switch.
The
top
terminal
on
the
switch
is
a
common
live
feed
in
and
the
other
two
are
N/O
and
N/C
respectively
which
means
it
does
not
matter
which
terminal
you
use
for
the
switching
signal.
With
the
Typhoon
1
you
are
turning
the
fan
motor
on
which
gives
a
live
feed
to
the
flow
switch
which
in
turn
signals
the
relay
to
give
fuel
and
sparks
at
the
same
time.
Demon Typhoon Manual Issue 1/07
Page
21
Airswitch
H6871AC
Relay
DEM100915
Fuse
FUSE002
Fan
Motor
DB000171
Ignition
transformer
DB000255
Fuel
Pump
DB002305
Flow
Switch
MV00385
Chemical
Solenoid
Valve
DEM101191
Volt
Meter
150V
DEM101107
Description
Part
Number
Qty
1
2
2
1
1
1
1
1
1
0 150
V
M
1
5
Relay 1 Coil
Fuse 1 - 3.15A
Fuse 2 - 3.15A
Relay 2 Coil
1
5
Fuel Pump
Ignition Transformer
Fan Motor
Flow Switch
4
3
4
3
Relay 1
Relay 2
115V
0V
Typhoon Wiring Diagram
Chemical Solenoid Valve
Air Switch
Demon Typhoon Manual Issue 1/07
Page
22
9
11
NC unused terminal
Typhoon Electric Box
3
4
5
6
7
Ignition Transformer
8
9
10
4
3
2
5
1
4
3
2
5
1
Air Switch
4
Relay
DEM100915
5
Fuse
Holder
DEM100920
6
3
Way
Connector
DEM100948
7
Fuse
3.15
amp
FUSE002
8
Typhoon
Electrical
Box
DEM100875
9
PG
9
Cable
Gland
DEM20110
10
PG11
Cable
Gland
DEM20100
11
Back
Plate
Electrical
Box
DEM10330
Not
Shown
End
Stops—fitted
to
the
rail
to
prevent
the
fuse
holders
and
relays
from
detaching.
DEM100921
3
Relay
Base
DEM4100750
Pos
Description
Part
No
Qty
2
2
2
1
2
1
6
2
1
2
Demon Typhoon Manual Issue 1/07
Page
23
0 150
V
M
1
5
Relay 1 Coil
Fuse 1 - 3.15A
Fuse 2 - 3.15A
Relay 2 Coil
1
5
Fuel Pump
Ignition Transformer
Fan Motor
Flow Switch
4
3
4
3
Relay 1
Relay 2
Rotary Switch
115V
0V
Typhoon Evolution Wiring Diagram
Chemical Solenoid Valve
M
Extractor Fan
3.15 A
Fuse
Fuse
3.15amp
FUSE002
Rotary
Switch
DEM100755
Relay
DEM100915
Fan
Motor
DB000171
Ignition
Transformer
DB000255
Fuel
Pump
DB002305
Flow
Switch
MV00385
Chemical
Solenoid
Valve
DEM101191
Extractor
Fan
DEM100918
Demon Typhoon Manual Issue 1/07
Page
24
9
11
NC unused terminal
Typhoon Evolution Electric Box
3
4
5
6
7
Ignition Transformer
8
9
10
4
3
2
5
1
4
3
2
5
1
3
Relay
Base
DEM100750
4
Relay
DEM100915
5
Fuse
Holder
DEM100920
6
3
Way
Connector
Block
DEM100920
7
Fuse
3.15amp
FUSE002
8
Electrical
Box
DEM10323
9
PG
9
Cable
Gland
DEM20110
10
P
G
11
Cable
Gland
DEM20100
11
Back
Plate
Electrical
Box
DEM10330
Not
Shown
End
Stops—fitted
to
the
rail
to
prevent
the
fuse
holders
and
relays
from
detaching
DEM100921
Demon Typhoon Manual Issue 1/07
Page
25
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
Inner Boiler Details
1
Demon Typhoon Manual Issue 1/07
Page
26
26
27
28
29
30
32
33
34
35
36
Outer Boiler Details
31
Demon Typhoon Manual Issue 1/07
Page
27
Boiler
Parts
List
No
Description
Part
Number
Qty
1
Electrode
DB000110
2
2
Adaptor
DB000130
1
3
Screw
NBW00450
3
4
Top
Plate
DB000030
1
5
Nozzle
Holder
DB000020
1
6
Nozzle
DB000015
1
7
3/8”
BSP
Nut
DB000340
4
8
Washer
DB000320
2
9
Nyloc
Nut
NBW00160
4
10
Outer
Drum
Lid
DB000041
1
11
Plain
Nut
NBW00200
4
12
Washer
NBW00300
4
13
Spacer
DB000280
4
14
Inner
Drum
Lid
&
Cone
DB000051
1
15
Heating
Coil
DB000094
1
16
Inner
Drum
DB000070
1
17
Flame
Pan
DB000081
1
18
Bolt
DB000065
3
19
Washer
NBW00310
3
20
Nut
DB000345
3
21
Spacer
DB000350
3
22
Nut
DB000345
3
23
Screw
NBW00460
3
24
Flame
Swirler
DB000100
1
25
Washer
NBW00300
9
26
Fuel
Pipe
DB002400
1
27
HT
Cap
(
Rubber)
DB000220
2
28
Rajah
Clip
DB000230
2
29
HT
Lead
DB000215
2
30
Ignition
Transformer
230V
DB000252
1
Ignition
Transformer
110V
DB000255
1
31
Gasket
DB000300
1
32
Outer
Drum
+
Fan
Housing
DB000060
1
33
Impeller
DB000180
1
34
Fan
Motor
230V
DB000160
1
Fan
Motor
110V
DB000170
1
35
Bolt
NBW00060
2
36
Washer
NBW00280
2
Demon Typhoon Manual Issue 1/07
Page
28
Electrode Setting Details
The electrodes should be set according to the picture. 50% of the ceramic
insulation should be inside the boiler and 50% outside. The electrode gap
should be approximately 6mm and the tips shold not be in the fuel spray.
Common problems - fuels filters and nozzles are not changed regularly enough.
The nozzle is a precision instrument that can be damaged by small particles of
solid matter in the fuel that it is not possible to filter out. Nozzles will not atomise
the fuel correctly leading to a longer flame path which you can see by flames
visible near the top of the chimney. To remedy this empty the fuel tank and fill
with clean fuel, change the filter and then change the fuel nozzle. Clean the
electrodes and grind the tips to reveal new metal. Reset and refit and run the
boiler with the gun removed for 10 minutes. This will burn off any excess fuel
and clean the boiler tubes.
Service the boiler frequently for reliable running, an unserviced boiler does not
heat the water correctly wasting your money!!
Demon Typhoon Manual Issue 1/07
Page
29
Graph showing burst pressure
varying with temperature
Burst Limit
Safe Working Limit
4500psi /300bar
3000psi / 200bar
150°C
125°C
20°C
1500psi / 100bar
Burst Disc Assembly - DEM20230
Burst Disc - DEM20220
The burst disc fitted to the Demon hot water range of machines
is designed to burst either with excess heat or excess pressure.
The burst disc works like a fuse and will always fail safe.
Ruptuing of the burst disc is commonly due to one of three faults,
not cooling the machine after using, a poorly maintained boiler
or flow switch failure.
Running the machine for two minutes with the boiler
switched off will increase the life of the boiler.
Maintaining the boiler regularly will also
lead to incresed efficiency and fewer breakdowns.
4
9
15
16
17
Typhoon Chemical and Water Circuits
8
5
To Pump
18
19
20
10
11
12
13
14
1
2
3
7
6
1
MTM86010
Chemical
Filter
1
12
MTM0012FF03
Brass
Elbow
1
2
DEM20500
O
Clip
4
13
HH0053
Pipe
1
3
DEM10115
Chemical
Pipe
2
14
DEM10310
Hose
Tail
1
4
DEM101191
Chemical
Solenoid
1
15
DEM10300
Hose
Tail
1
5
PA00100
Chemical
Intake
1
16
MTM0012FF02
Brass
Elbow
1
6
MTM71167
Hose
Barb
Comp
1
17
DEM20255
Adaptor
1
7
DEM20500
Jubilee
Clip
4
18
MTM0012FM03
Brass
Elbow
2
8
DEM20400
Hose
tail
1
19
DEM101191
Chemical
Solenoid
Valve
1
9
HH0053
Inlet
Pipe
1
20
MTM89011B
Mesh
Insert
1
10
MTM85002
Water
Filter
1
21
MTM89011
Brass
Filter
1
11
DEM10435
Water
Tank
1
Chemical
&
Water
Circuits
Demon Typhoon Manual Issue 1/07
Page
30
Water Flow
Brass Body
Magnet
Brass Tube Containing
Bi-Metallic Reed Switch
MV00390
Electric Cable
Flow Switch - MV00380
How does it work?
Water from the pump pushes the magnet up
and the bi-metallic switch inside the brass
tube is activated, which in turn signals a relay
in the electrical enclosure to switch the
ignition transformer and fuel pump on
which, in turn, lights the boiler.
When the trigger is closed water stops flowing
and the magnet falls down in the tube switch the
boiler off.
Demon Typhoon Manual Issue 1/07
Page
31
To Fuel Pump
1
2
3
4
6
Demon Typhoon 1 Fuel Tank
9
5
7
8
10
11
12
Typhoon 1 fuel system
No
Part
No
Description
Qty
1
DEM10410
Fuel
Tank
24
Litre
1
2
DEM10420
Fuel
Tank
Cap
1
3
DEM20450
Fuel
Pickup
Pipe
1
4
DEM20440
Elbow
Adaptor
1
5
DEM20452
Nylon
Hose
Connector
2
6
DEM20450
Fuel
Pickup
Pipe
1
7
DEM20430
Bulkhead
Adaptor
1
8
DEM20440
Elbow
Adaptor
1
9
MTM87100
Fuel
Filter
1
10
DEM20330
1/4”
Male
x
Male
Adaptor
1
Fuel
System
Part
List
11
DB0023055
Bracket
1
12
DEM20340
1/4”
Barrel
Nut
1
Demon Typhoon Manual Issue 1/07
Page
32
To Fuel Pump
5
8
10
11
12
Typhoon Evo fuel system
2
5
13
4
7
3
1
9
6
Float Valve Assembly
Plastic Nut
Water Outlet
Brass Body
Piston
Diaphragm
Cap
Arm
Cap Retaining Nut
Washer
Insert
Float
Part No. Description
Qty
DEM10450
Float Valve Complete
1
DEM10445
HP Insert (white) 7 to 20bar
1
DEM10446
MP Insert (black) 3 to 7 bar
1
DEM10447
LP Insert (green) 0 to 3 bar
1
No other parts available
1
45
Litre
Painted
Fuel
Tank
DEM10415
2
Locking
Fuel
Cap
DEM10423
3
Fuel
Pickup
Pipe
DEM20450
4
Fuel
Pickup
Elbow
Adaptor
DEM20440
5
Fuel
Pipe
Adaptor
DEM20452
6
Fuel
Pipe
DEM20450
7
Bulkhead
Adaptor
DEM20430
8
Fuel
Pickup
Elbow
Adaptor
DEM20440
9
Fuel
Filter
MTM87100
10
1/4”
Male
x
Male
Adaptor
DEM20330
11
Fuel
Filter
Bracket
DB0023055
12
1/4”
Barrel
Nut
DEM20340
Typhoon
Evolution
Fuel
System
13
Fuel
Level
Gauge
DEM202551
Pos
Description
Part
Number
Qty
1
1
1
1
2
1
3
1
1
1
1
1
1
Demon Typhoon Manual Issue 1/07
Page
33
1
2
3
4
5
6
Fuel Pump Assembly
Pressure Adjuster
Item
Description
Part Number Quantity
1
Fuel Pressure Gauge
DEM20630
1
2
Tee
DB000155
1
3
Adaptor
DB000135
1
4
Adaptor
DB000145
1
5
Fuel Pump Complete 110V
DB002305
1
Fuel Pump Complete 230V
DB002300
1
6
Screw
AR1260470
2
Note: Pump available in 230V or 110V only, fuel pump has no sevicable
parts, when fitting new pump do not shorten leads, pressure set to 110psi (7.5 bar).
Demon Typhoon Manual Issue 1/07
Page
34
Demon Typhoon Manual Issue 1/07
Page
35
GYMATIC
3/A
1
AR1560580
Knob
plug
2
AR180030
Screw
3
AR1660210
Nut
4
AR1560400
Handle
5
AR1080070
Pin
6
AR1560420
Adjusting
screw
7
AR1560410
Spring
guide
8
AR1560440
Plate
9
AR1560350
Spring
10
AR1080610
Spring
plate
11
AR1080660
Pin
12
AR1080540
Upper
piston
16
AR1560100
Jet
17
AR1560140
Spring
19
AR880581
Plug
20
AR820510
O
ring
21
AR1560020
Valve
housing
25
AR1560320
Lower
piston
27
AR1080831
By
pass
adjuster
29
AR1560510
Nut
30
AR1560500
Fitting
3
/8
30
AR1560530
Fitting
3
/8
30
AR1560540
Fitting
3
/8
31
AR1560520
Spring
32
AR1250280
Ball
34
AR1560490
Hose
tail
35
AR1560110
Adaptor
3
/8
35
AR1560111
Adaptor
3
/8
36
AR1560650
Hose
tail
37
AR800560
O
ring
38
AR480560
O
ring
39
AR1560670
Detergent
reg
knob
40
AR1560660
Ring
41
AR1080390
Nut
Pos
Part
Number
Description
13,14,15,18,22,23,26,3
3,42
ARKIT2611
O
Rings
Demon Typhoon Manual Issue 1/07
Page
36
Demon Typhoon Manual Issue 1/07
Page
37
Valve
Kit
Piston
Kit
Oil
Seal
Kit
ARKIT1828
ARKIT2757
ARKIT1856
Pos
Qty
Pos
Qty
Pos
Qty
3
6
25
3
16
3
4
6
19
1
34
1
61
1
62
1
Water
Seal
Support
Ring
ARKIT1857
Pos
Qty
Pos
Qty
12
3
11
3
14
3
15
3
ARKIT1829
Pos
Part
No
Description
Qty
Pos
Part
No
Description
Qty
1
AR960160
O
Ring
6
36
AR1343510
Screw
6
2
AR960090
Plug
6
40
AR1380120
0.10mm
shim
1÷3
2
AR1380740
Plug
6
40
AR1380130
0.20mm
shim
1÷3
3
AR1389051
Complete
Valve
6
40
AR1380530
0.25mm
shim
1÷3
4
AR880830
O
Ring
6
40
AR1382810
0.05mm
shim
1÷3
5
AR880581
Plug
2
42
AR740290
O
ring
3
6
AR820510
O
Ring
2
43
AR1980740
3
/
8
G
plug
2
11
AR960110
Support
Ring
3
44
AR1260470
Screw
4
12
AR880320
Gasket
3
45
AR1380141
Base
2
13
AR1380090
Piston
Guide
3
46
AR1980740
3
/
8
G
Plug
1
14
AR961240
O
Ring
3
46
AR1981180
3/
8
G
Plug
1
15
AR880330
Gasket
3
47
AR180101
O
Ring
1
16
AR138130
Seal
3
48
AR820361
Plug
1
17
AR850370
Screw
8
48
AR960870
Plug
1
18
AR1380050
Closed
Bearing
sup
1
49
AR1381071
Pump
head
1
19
AR640030
O
Ring
1
50
AR820150
Screw
8
20
AR2280240
Bearing
1
60
AR1380320
Bearing
1
21
AR1382770
Pump
Housing
1
61
AR621170
Seal
1
22
AR880130
Oil
Cap
1
62
AR1380220
O
Ring
1
23
AR962010
Nut
3
63
AR1380210
Shaft
cover
1
24
AR962000
Washer
3
66
AR2280180
Hollow
Shaft
28mm
1
24
AR1380940
Ceramic
Piston
3
66
AR2280170
Hollow
Shaft
028mm
1
26
AR1380950
Spacer
3
66
AR2280160
Hollow
Shaft
028mm
1
27
AR600180
O
ring
3
66
AR2280150
Hollow
Shaft
028mm
1
28
AR1380920
Guiding
Piston
3
67
AR1380370
El
Motor
flange
1
29
AR1380060
Piston
Pin
3
76
AR620610
Screw
4
30
AR1383050
Aluminium
con
Ͳ
rod
3
86
AR1260250
Oil
Indicator
1
31
AR1080401
Ring
3
87
AR1260430
Snap
Ring
1
32
AR1381850
Washer
8
88
AR1780690
Disc
1
34
AR1780510
O
Ring
1
89
AR1140450
O
Ring
1
35
AR1789010
Complete
cover
1
RK
MODEL:
15.20H