Cleco 823150PT Operation & Service Manual - User Manual

Download PDF User Manual

Full Text Searchable PDF User Manual

Operation & Service Manual

823150PT

01/03/2014

8 Series

Auto-Start Screwdriver

Series

8 =

Tool Series

Tool Type

S =

Non-Reversible Screwdriver

RS =

Reversible Screwdriver

Torque Control Mechanism

CH =

Auto-Start

Handle Style

-- =

Inline (Push to Start)

P =

Pistol Grip (Push to Start)

PT =

Pistol Grip (Push & Trigger Start)

Output Speed

Generation

-- =

First

B =

Second

Output Drive

-- =

Finder Type

Q =

Quick Change Chuck

For additional product information visit our website at http://www.apextoolgroup.com

For your safety and the safety of others, read and under-
stand the safety recommendations and operating instruc-
tions before operating a screwdriver.

Always wear protective equipment:

For additional information on eye protection and face
protection, refer to Federal OSHA Regulations, 29 Code
of Federal Regulations, Section 1910.133., Eye and Face
Protection, and American National Standards Institute,
ANSI Z87.1, Occupational and Educational Eye and Face
Protection. Z87.1 is available from the American National
Standards Institute, Inc., 11 West 42nd Street, New York,
N.Y. 10036.

Hearing protection is recommended in high noise areas
85 dBA or greater. The operation of other tools and
equipment in the area, reflective surfaces, process noises
and resonant structures can substantially contribute to,
and increase the noise level in the area. Excessive air
pressure above 90 PSIG or worn motor components can
also increase sound level emitted by tool. Proper hearing
conservation measures, including annual audiograms
and training in the use and fit of hearing protection devices
may be necessary. For additional information on hearing
protection, refer to Federal Regulations, Section 1910.95,
Occupational Noise Exposure, and American National
Standards Institute, ANSI S12.6, Hearing Protectors.

Cleco screwdrivers are designed to operate on 90 psig
(6.2 bar) maximum air pressure. If the tool is properly
sized and applied, higher air pressure is unnecessary.
Excessive air pressure increases the loads and stresses
on the tool parts, sockets, and fasteners and may result in
breakage. Installation of a filter-regulator-lubricator in the
air supply line ahead of the tool is recommended.

Safety Recommendations

Before the tool is connected to the air supply, check the
throttle for proper operation (i. e., throttle moves freely and
returns to closed position). Being careful not to endanger
adjacent personnel, clear the air hose of accumulated dust
and moisture. Before connecting a tool to the air hose,
removing a tool from service or changing bits, make sure
the air line is shut off and drained of air. This will prevent
the tool from operating if the throttle is accidently engaged.

Tools with clutches can stall if adjusted over maximum
power output of tool, or if there is a drop in air pressure.
Operator must then resist stall torque until throttle is
released.

Higher torque screwdrivers can be equipped with grip
sleeves and dead handles. Tool balance arms are avail-
able to absorb the torque reaction of the tool while balanc-
ing the weight of the tool for improved ergonomic applica-
tions.

Poor quality fasteners and bits can cause vibration during
run down. Use quality fasteners and bits.
Some individuals may be susceptible to disorders of the

hands and arms when performing tasks consisting of
highly repetitive motions and/or exposure to extended
vibration. Cumulative trauma disorders such as carpal
tunnel syndrome and tendonitis may be caused or aggra-
vated by repetitious, forceful exertions of the hands and
arms. Vibration may contribute to a condition called
Raynaud's Syndrome. These disorders develop gradually
over periods of weeks, months, and years. It is presently
unknown to what extent exposure to vibrations or repeti-
tive motions may contribute to the disorders. Hereditary
factors, vasculatory or circulatory problems, exposure to
cold and dampness, diet, smoking and work practices are
thought to contribute to the conditions.

WARNING

Impact resistant eye protection
must be worn while operating
or working near this tool.

CAUTION

Personal hearing protection is
recommended when operating
or working near this tool.

CAUTION

Repetitive work motions and/or vibration
may cause injury to hands and arms.

Use minimum hand grip force consistent
with proper control and safe operation.
Keep body and hands warm and dry.
Avoid anything that inhibits blood circulation.
Avoid continuous vibration exposure.
Keep wrists straight.

WARNING

Avoid repeated bending of wrists and hands.

Safety Recommendations

Work gloves with vibration reducing liners and wrist sup-
ports are available from some manufacturers of industrial
work gloves. Tool wraps and grips are also available from
a number of different manufacturers. These gloves, wraps,
and wrist supports are designed to reduce and moderate
the effects of extended vibration exposure and repetitive
wrist trauma. Since they vary widely in design, material,
thickness, vibration reduction, and wrist support qualities,
it is recommended that the glove, tool wrap, or wrist support
manufacturer be consulted for items designed for your
specific application. WARNING! Proper fit of gloves is
important. Improperly fitted gloves may restrict blood
flow to the fingers and can substantially reduce grip
strength.

For more information on the safe use of portable air tools,
see the latest edition of ANSI B186.1, Safety Code for
Portable Air Tools, available from the American National
Standards Institute, Inc. 11 West 42nd Street, New York,
N.Y. 10036.

This information is a compilation of general safety practices
obtained from various sources available at the date of
production. However, our company does not represent that
every acceptable safety practice is offered herein, or that
abnormal or unusual circumstances may not warrant or
require additional procedures. Your work may require
additional specific safety procedures. Follow these proce-
dures as required by your company.

Warning Labels
The warning labels found on these tools are an essential
part of this product. Labels should not be removed. Labels
should be checked periodically for ligibility. Replace warn-
ing labels when missing or when the information can no
longer be read. Replacement labels can be ordered as any
spare part.

Any tool operator should be aware of the following warning
signs and symptoms so that a problem can be addressed
before it becomes a debilitating injury. Any user suffering
prolonged symptoms of tingling, numbness, blanching of
fingers, clumsiness or weakened grip, nocturnal pain in the
hand, or any other disorder of the shoulders, arms, wrists,
or fingers is advised to consult a physician. If it is deter-
mined that the symptoms are job related or aggravated by
movements and postures dictated by the job design, it may
be necessary for the employer to take steps to prevent
further occurrences. These steps might include, but are not
limited to, repositioning the workpiece or redesigning the
workstation, reassigning workers to other jobs, rotating
jobs, changing work pace, and/or changing the type of tool
used so as to minimize stress on the operator. Some tasks
may require more than one type of tool to obtain the
optimum operator/tool/task relationship.

The following suggestions will help reduce or moderate the
effects of repetitive work motions and/or extended vibra-
tion exposure:
• Use a minimum hand grip force consistent with proper
control and safe operation
• Keep body and hands warm and dry (cold weather is
reported to be a major factor contributing to Raynaud's
Syndrome)
• Avoid anything that inhibits blood circulation

—Smoking Tobacco (another contributing
factor)
—Cold Temperatures
—Certain Drugs

• Tasks should be performed in such a manner that the
wrists are maintained in a neutral position, which is not
flexed, hyperextended, or turned side to side.
• Stressful postures should be avoided — select a tool
appropriate for the job and work location
• Avoid highly repetitive movements of hands and wrists,
and continuous vibration exposure (after each period of
operation, exercise to increase blood circulation)
• Keep tool well maintained and replace worn parts

OVER

CAUTION

Personal hearing protection is

recommended when operating

or working near this tool.

WARNING

Impact resistant eye protection

must be worn while operating

or working near this tool.

Read Operating Instructions carefully. Follow

the Safety Recommendations for your safety

and the safety of others.

Hearing protection is recommended in high noise

areas (above 85 dBA). Close proximity of other

tools, reflective surfaces, process noises, and

resonant structures can substantially contribute

to the sound level experienced by the user.

WARNING

Repetitive work motions and/or vibration

can cause injury to hands and arms.

Use minimum hand grip force consistent with

proper control and safe operation.

Keep body and hands warm and dry.

Avoid anything that inhibits blood circulation.

Avoid continuous vibration exposure.

Keep wrists straight.

Avoid repeated bending of wrists and hands.

Do not remove this tag until

the operator of this tool has

read these safety precautions.

203288

203185-4

READ

OPERATING

INSTRUCTIONS

203185

Extension

Neutral

Flexion

Radial Deviation

Neutral

Ulnar Deviation

Avoid

OPERATING INSTRUCTIONS

The No. 8 Series Auto-Start screwdrivers are push-to-start,
torque control tools. Accurate torque is achieved by setting
the Auto-Start clutch to the desired torque. The tool has
reached the preset torque when the clutch rolls over.
Removing the tool from the work piece or releasing the trigger
will reset the tool for the next cycle.

CLUTCH ADJUSTMENT

Unscrew (left hand threads) the clutch housing, No. 869952,
from the gear case. Tighten the adjustment nut (clockwise)
to increase torque and loosen (counterclockwise) to de-
crease the torque output of the tool.

Note: If the clutch is adjusted over the maximum power
output of the tool, the clutch will not function and the tool will
operate like a stall-type tool. Also, if the tool is being
operated at its upper torque limits, a drop in air pressure
could cause the clutch not to function due to a loss of motor
power and the tool will function like a stall-type tool. The
operator must be prepared to counteract stall torque.

OPERATIONAL CHECK: Grip tool securely and be prepared
to counteract stall torque in case clutch is improperly
adjusted.

AIR SUPPLY

The tool is designed to operate at 90 psig air pressure. The
air pressure should be checked at the tool's air inlet while the
tool is running.

For maximum performance, use a 1/4" I.D. air hose up to 8'
in length. If additional length is required, a 3/8" I.D. or larger
hose should be connected to the 1/4" I.D. hose. The air hose
should be cleared of accumulated dirt and moisture.

LUBRICATION

An automatic in-line filter-lubricator is recommended as it
increases tool life and keeps the tool in sustained operation.
The in-line lubricator should be regularly checked and filled
with a good grade of 10W machine oil. Proper adjustment of
the in-line lubricator is performed by placing a sheet of paper
next to the exhaust ports and holding the throttle open for
approximately 30 seconds. The lubricator is properly set
when a very light stain of oil collects on the paper. Excessive
amounts of oil should be avoided.

In the event that it becomes necessary to store the tool for
an extended period of time (overnight, weekend, etc.), it
should receive a generous amount of lubrication at that time
and again when returned to service. The tool should be stored
in a clean and dry environment.

Application of the tool should govern how frequently it is
greased. It is recommended that the idler gears receive a
generous amount of NLGI 2-EP grease after every 40 hours
of operation. The clutch housing (left hand threads) and
clutch must be removed and the grease applied through the
hex in the spider.

READ SAFETY RECOMMENDATIONS ON PAGES 2 AND 3 BEFORE CONNECTING TOOL.

B. Double Reduction

Both spiders should be removed from the rear of the gear
case, No. 867907. Remove the retainer ring, No. 844364,
and press the bearing, No. 847147, out the front of the gear
case.

If replacement of the idler gear pins is necessary, they
should be pressed out the rear of the spider See Fig. 2 for
replacement pin height.

2nd Reduction Spider 1st Reduction Spider

Fig. 2 - DOUBLE REDUCTION SPIDERS

MOTOR DISASSEMBLY

Slip the front bearing plate and bearing off the front of the
rotor and remove the cylinder and four (4) rotor blades, No.
863738. Set the rear bearing plate on the vise jaws with the
rotor hanging down. Use a 7/32" punch to drive the rotor out
of the rear rotor bearing.

HANDLE DISASSEMBLY

A. Straight

For inspection or replacement of the shut-off valve or valve
seal, unscrew the air inlet bushing. On reversible tools/ the
reversing valve, No. 869253, may be removed by unscrew-
ing the valve retainer screw, No. 867878.

The air inlet screen should be washed in a solvent and
blown out in the reverse of normal air flow. Replace the
screen if clogged or torn.

B. Pistol Grip

On non-reversible tools/ removing the motor block, No.
869236, from the front of the backhead will allow the
removal of the shut-off valve and related components.

DISASSEMBLY - GENERAL
(ALL MODELS)

Clamp the backhead in a soft-jawed vise and unscrew (left
hand threads) the clutch housing. Remove the clutch
assembly. Unscrew and remove the gear case assembly.
The trip rod and motor unit may now be removed from the
front of the backhead. See the following paragraphs for
complete disassembly instructions on the various sub-
assemblies.

CLUTCH DISASSEMBLY

Remove the retainer ring, No. 412055, and unscrew the
adjustment nut, No. 867875. For quick change clutches,
remove the retainer ring, No. 833688 This will release the
washer, No. 864249; spring, No. 202842; release sleeve,
No. 202833; and ball, No. 844265. Remove retainer ring,
No. 619524 and spindle bushing, No. 202820. Then re-
move the adjustment nut No. 867875. That will release the
adjustment lock plate No. 867876, both bearing races No.
863455, thrust bearing No. 847104, torque spring No.
867938, ball retainer No. 867881, and six (6) steel balls No.
842162. Wash the spindle assembly in a solvent. Remove
the ball retainer ring, No. 867923, and ball retainer plug,
No. 867908. Rotate the clutch spindle to allow the sixteen
(16) steel balls, No. 844265 to drop out of the ball loading
hole located in the clutch cam, No. 867940. Separate the
clutch spindle and clutch cam.

GEAR CASE DlSASSEMBLY

A. Single Reduction

The spider should be pressed out the rear of the gear case,
No. 867871. Remove the retainer ring, No. 844364, and
press the bearing, No. 847147, out the front of the gear
case.

If replacement of the idler gear pins is necessary, they
should be pressed out the rear of the spider. See Fig. 1 for
replacement pin height.

Fig. 1 - SINGLE REDUCTION SPIDER

SERVICE INSTRUCTIONS

.240
.255

Front

Rear

.360
.375

Front

Rear

.240
.255

Front

Rear

On reversible tools, removing the reversing knob screw, No.
613749, will allow the reversing valve and related compo-
nents to be removed from the front of the backhead.

The air inlet bushing, No. 867929, should be removed for
cleaning and inspection of the air inlet screen, No. 412775.
The screen should be washed in a solvent and blown out
in the reverse of normal air flow. Replace the screen if torn
or clogged.

C. Pistol Grip With Trigger

On non-reversible tools, removing the motor block, No.
869236, from the front of the backhead will allow the
removal of the shut-off valve and related components.

On reversible tools, removing the reversing knob screw,
No. 613749, will allow the reversing valve and related
components to be removed from the front of the backhead.

Remove the air inlet bushing, No. 867929, for inspection of
the throttle valve, No. 202828, seal, No. 202782, and air
inlet screen, No. 412775. The screen should be washed in
a solvent and blown out in the reverse of normal air flow.
Replace the screen if clogged or torn.

REASSEMBLY - GENERAL

All parts should be washed in a solvent and inspected for
damage or wear. Particular attention should be given to all
bearings, gears, gear pins, and rotor blades as failure of
these parts could cause damage to more expensive parts.
Rotor blades should be replaced at every repair cycle or if
they measure less than 3/16" on either end.

Inspect and replace any "O" rings or seals that show signs
of wear or deterioration. All gears, gear pins, and open
bearings should receive a generous amount of NLGI 2-EP
grease during reassembly. When assembling the gear case
to the backhead, the gear case should be torqued to 300/325
in. lbs. (33.9/36.7 Nm). Reassembly of all of the various sub-
assemblies is in the reverse order of disassembly; however,
the following paragraphs list some of the more important
reassembly procedures.

SERVICE INSTRUCTIONS

CLUTCH REASSEMBLY

During reassembly of the clutch, all parts should receive a
thin coating of a mixture of 10W machine oil and NLGI 2-EP
grease. All parts installed into the clutch spindle and clutch
cam should be checked for smooth operation before com-
plete assembly of the clutch.

MOTOR REASSEMBLY

Install the rear rotor bearing, No. 847609, into the rear
bearing plate. Press the bearing plate assembly (press on
the bearing's inner race) onto the rear rotor shaft until there
is approximately .0015" clearance between the rear bear-
ing plate and rotor.

Install the cylinder with the slotted end toward the front
bearing plate.

PISTOL GRIP BACKHEAD WITH TRIGGER

When installing the throttle link pin, No. 867939, the
notched end should be installed into the backhead in a
vertical position to engage the throttle valve stem.

Must be replaced if less than
3/16" (4.7mm) on either end.

.0015" (.038mm)
Clearance

SERVICE INSTRUCTIONS

TRIP ROD SIZING

A. Old Trip Rod

The tool should be reassembled complete less the trip rod,
clutch, and clutch housing. With the air on, install the trip
rod and clutch into the tool and measure the distance
between the rear face of the ball retainer, No. 867881, and
the front face of the gear case. Turn the air off and depress
the clutch assembly and measure clutch travel. Clutch
travel must be at least 3/16". If not, the trip rod should be
replaced.

B. New Trip Rod

Assemble the tool completely, less the clutch housing, and
connect the tool to the air supply. Screw (left hand threads)
the clutch housing onto the gear case until air exhausts
from the backhead. Measure the gap between the clutch
housing and gear case. Grind this amount plus 5/64" off the
trip rod.

SAFETY CHECK

After repair or replacement of parts, tools equipped with an
automatic shut-off device should be tested at low torque
and 90 p.s.i.g. to verify that the device is functioning
properly.

867867

867940

867881

867923

842162

844265

847104

863455

867938

867875

867876

867908

844265

847114

412055

869952

202839

841284

FINDER SPRING
PART NO. FORCE WIRE DIA.
865728 LIGHT .020"
844000 MEDIUM .033"

AUTO-START CLUCH FINDER TYPE

202823

867940

867881

867923

842162

844265

847104

863455

867875

867876

867908

TORQUE SPRING

869203 BLUE

7-17in. lbs. (.8-1.9Nm)

867938 GREEN 15-55 in. lbs. (1.7-6.2Nm)
844000 RED 35-80 in. lbs. (4-9Nm)

202820

202833

619524

833688

864249

202842

202819

202839

AUTO-START CLUCH QUICK CHANGE

202819*
202820
202823
202833
202839*
202842
412055
619524
833688
841284*
842162
844000*
844265

847104
847114
863455
864249
865728
867867
867875
867876
867881
867908
867923
867938
867940
869952*

''O''-Model Clutch Housing (incl. 202839)
Spindle Bushing
''Q''-Model Clutch Spindle
Release Collar
Adjustment Cover
Release Collar Spring
Retainer Ring
Retainer Ring
Retainer Ring
Finder Retainer
Steel Ball (1/4")
Finder Spring
Steel Ball (1/8")

Thrust Bearing
Bit Ball Retainer
Bearing Race
Release Collar Washer
Finder Spring
Clutch Spindle
Adjustment Nut
Adjustment Lock Ring (Plate)
Ball Retainer
Ball Retainer Plug
Ball Retainer Ring
Torque (Clutch) Spring (Green)
Clutch Face
Clutch Housing (inc. 202839, 841284)

Part No.

Name of Part

Qty.

1
1
1
1
1
1
1
1
1
1
6
1

1
1
2
1
1
1
1
1
1
1
1
1
1
1

Complete Subassemblies

Finder Clutch Housing*

861577

*Does not incluce clutch subassembly

Clutch

Finder Model

861596

Quick Change

201225

Quick Change Clutch Housing*

202819

-----------

PARTS LIST — - 20, - 30, & - 40 GEAR TRAINS

PART NO.

NAME OF PART QTY.

844364

Bearing Retainer Ring

847147

Spider Bearing

865862

Pinion - 40 Model Only (12T)

867866

- 20 Idler Gear (18T) (incl. 867921)

867871

Gear Case

867872

- 20 Spider (incl. 867922)

867921

- 20 & - 30 Idler Gear Bearing

867922

Idler Gear Pin

869181

- 30 Idler Gear (16T) (incl. 867921)

869182

- 30 Spider (incl. 867922)

869554

- 40 Idler Gear (15T)

869584

Pinion Spacer - 40 Model Only

869945

- 40 Spider (incl. 867922)

869949

Thrust Washer - 40 Model Only

The complete gear trains can be purchased as a subassembly
using Part No. - 20 - 861573, - 30 - 861680, - 40 - 861928.

847147

844364

867922

- 20 867866
- 30 869181
- 40 869554

865862

- 40 MODEL ONLY

869584

- 40 MODEL ONLY

867871

869949

- 40 MODEL ONLY

- 20 867921
- 30 867921

- 40 NONE

- 20 867872
- 30 869182
- 40 869945

- 20, - 30, & - 40 GEAR TRAINS

847147

844364

867907

869255

867906

842728

832128

867904

203062

869254

867922

867921

869256

-5 GEAR TRAIN

-7 & -10 GEAR TRAINS

-7 869259
-10 867905

867902

-10 ONLY

869584

869257

-7 867922
-10 884125

-7 869258
-10 867903

-7 867921
-10 867925

PART NO.

203062
832128
842728
844364
847147
867902
867903
867904
867905
867906
867907

PART NO.

867921
867922
867925
869254
869255
869256
869257
869258
869259
869584
884125

QTY.

3
3
3
1
1
1
3
3
1
1
1

QTY.

3
3
3
3
3
1
1
3
1
1
3

NAME OF PART

- 7 & - 10 2nd Red. Gear Bushing
- 7 & - 10 2nd Red. Gear Pin
- 5 2nd Red. Gear Pin
Retainer Ring
Spider Bearing
- 10 Rotor Pinion (15T)
- 10 1st Red.Gear (l5T) - incl. 867925
- 7 & - 10 2nd Red. Gear (15T)
- 10 1st Red. Spider - incl. 884125
- 7 & - 10 2nd Red. Spider - incl. 832128
Gear Case (45T)

NAME OF PART

- 5 & - 7 1st Red. Gear Bearing
- 5 & - 7 1st Red. Gear Pin
- 10 1st Red. Gear Bushing
- 5 1st Red. Gear (19T) - incl. 867921
- 5 2nd Red. Gear (15T)
- 5 1st Red. Spider - incl. 867922
- 5 2nd Red. Spider
- 7 1st Red. Gear (17T) - incl. 867921
- 7 1st Red. Spider - incl. 867922
- 10 Pinion Spacer
- 10 1st Red. Gear Pin

The complete gear trains can be purchased as a subassembly using Part No. - 5 - 861718, - 7 - 861719, - 10 - 861578.

PARTS LIST — - 5, - 7, & - 10 GEAR TRAINS

- 5, - 7, & - 10 GEAR TRAINS

REAR BEARING PLATE
Non-Rev. 867854
Rev.

867937

REAR CYLINDER PIN
Non-Rev. Straight 833718
Rev. Straight 812167
Non-Rev. Pistol

833718

Rev. Pistol

844234

847609

CYLINDER
Type Part No.
Non-Rev. 867853
Rev. 867936

863738

844234

847603
Pistol Models
Only

TRIP ROD
Model

Straight

Pistol

-5

867897

869052

-7

867897

869052

-10

867897

869052

-20

869052

869053

-30

869052

869053

-40

869052

869053

SPACER
Model

Part No.

-7

869180

-30

-2

867873

-5
-10
-20
-40

FRONT BEARING
Model

Part No.

-7

847095

-30

-2

847609

-5
-10
-20
-40

ROTOR
Model

Part No.

-7

869178

-30

-2

867885

-5
-10
-20
-40

FRONT BEARING PLATE
Model

Straight

Pistol

-5

867855

867935

-7

869179

-10

867855

867935

-20

867855

867935

-30

869179

-40

867855

867935

Motor Subassemblies

Straight

Pistol

Rev.

MOTORS

NAME OF PART

Rotor (6T)
Trip Rod
Bearing Plate
Cylinder
Bearing Plate
Trip Rod
Trip Rod
Rotor (9T)
Bearing Plate
Spacer

PART NO.

812167
833718
844234
847095
847603
847609
863738
867853
867854
867855
867873

NAME OF PART

Cylinder Pin
Cyiinder Pin
Cylinder Pin (Rev. Pistol requires two (2))
Rotor Bearing
Alignment Pin
Rotor Bearing (- 7 & - 30 require one (1 ) only)
Rotor Blade
Cylinder
Bearing Plate
Bearing Plate
Spacer

QTY.

1
1
1
1
1
2
4
1
1
1
1

PART NO.

867885

867897*

867935
867936
867937

869052*
869053*

869178
869179
869180

QTY.

1
1
1
1
1
1
1
1
1

PARTS LIST — MOTORS

*Trip Rod not included in subassemblies listed below.

Part No.

861580

861594

861682

861683

861701

861702

861703

861704

Name of Part

Motor

Non-Rev.

Rev.

Non-Rev.

PART NO.

833300
863454
865770
865777
867878
867882
867887

NAME OF PART

Inlet Screen
"O"-Ring 9/16" x 11/16"
Reversing Valve Spring
Bail
Valve Retainer Screw
Inlet Bushing (incl. 833300)
Shut Off Valve Spring

QTY.

1
1
1
1
1
1
1

PART NO.

867890
867891
869201
869233
869234
869253
869844
869850

NAME OF PART

Shut Off Valve
Backhead (includes reversing valve bushing)
Shut Off Valve Seal
Backhead
Motor Block
Reversing Valve
Exhaust Deflector
Muffler (Reversible Requires 4)

QTY.

1
1
1
1
1
1
1
3

REVERSIBLE AND NON-REVERSIBLE

PUSH TO START HANDLE FOR

RSCH AND SCH

The complete handle can be purchased as a subassembly using Part No. 861705 — Non-Reversible Straight, 861579 — Reversible.

PARTS LIST — STRAIGHT HANDLE

869253 Locking Std.
202674 Non-Locking Opt.

867891 Rev.
869233 Non- Rev.

869844

865770

869850

867878

865777

869201

867890

867887

863454

833300

867882

869234

Non-Rev. Only

Reversible Tools Only

PART NO.

202771
412775
613749
617290
833303
847033
847272
847411
867887
867889

NAME OF PART

Backhead Reversible
Air Inlet Screen
Reversing Knob Screw
"O"-Ring 1- 1/2" x 1 /16" **
Muftler Screen
Retainer Ring
"O"-Ring 5/8" x 3/4"
"O"-Ring 11/16" x 13/16"
Shut Off Valve Spring (Standard Model)
Shut Off Valve Seal

QTY.

1
1
1
1
1

1
1
1

QTY.

1
1
1
1
1
1
1
1
1

PARTS LIST — PISTOL HANDLE

PART NO.

867898
867899
867901
867926
867929
867933
869235
869236
869852

NAME OF PART

Reversing Valve
Shut Off Valve Housing
Shut Off Valve
"O"-Ring 1- 3/16" x 1- 5/16"
Air Inlet Bushing
Muffler
Backhead Non-Reversible
Motor Block
Reversing Knob

* Non-Reversible tools require one only
The complete handles can be purchased as a subassembly using Part No listed below.
Non-Reversible-861706 — Reversible-201190.
** Not included in subassembly.

867898

867926

867889

847272

867901

Non- Rev. 869235
Rev. 202771

613749

869852

847033

833303

867933

412775

847272

847411

867929

202760

867887

617290

REVERSIBLE TOOLS ONLY

REVERSIBLE

TOOLS ONLY

869236

(Non-Reversible

Tools Only)

REVERSIBLE AND NON-REVERSIBLE

PUSH TO START PISTOL HANDLE

WITHOUT TRIGGER FOR

RSCHP AND SCHP

REVERSIBLE AND NON-REVERSIBLE

TRIGGER PUSH TO START PISTOL
HANDLE FOR RSCHPT AND SCHPT

NAME OF PART

Trigger Assembly
Backhead Reversible
Valve Seal
Throttle Valve
Throttle Valve Spring
Air Inlet Screen
Reversing Knob Screw
"O"-Ring 1- 1/2" x 1- 5/16" **
Muftler Screen
Trigger Pin
Retainer Ring
"O"-Ring 5/8" x 3/4"
"O"-Ring 11/16" x 13/16"

PART NO.

201905
202773
202782
202828
202951
412775
613749
617290
833303
844787
847033
847272
847411

QTY.

1
1
1
1
1
1
1
1
1
1
1

QTY.

1
1
1
1
1
1
1
1
1
1
1
1
1

PARTS LIST — PISTOL HANDLE WITH TRIGGER

PART NO.

867887
867889
867898
867899
867901
867926
867929
867933
867939
869236
869237
869682
869852

NAME OF PART

Shut Off Valve Spring (Standard Model)
Shut Off Valve Seal
Reversing Valve
Shut Off Valve Housing
Shut Off Valve
"O"-Ring 1- 3/16" x 1- 5/16"
Air Inlet Bushing
Muffler
Throttle Link Pin
Motor Block
Backhead Non-Reversible
Shut Off Valve Spring (TP Model Only)
Reversing Knob

* Non-Reversible tools require one only
** Not included in subassembly
The complete handle can be purchased as a subassembly using Part No.
861707 — Non-Reversible
201189 — Reversible

867898

867926

617290

867889

847272

867901

867887

613749

869852

844787

867939

847033

833303

867933

202782

202828

412775

202951

847272

847411

867929

202760

869236

(Non-Reversible

Tools Only)

Non-Rev. 869237
Rev. 202773

REVERSIBLE TOOLS ONLY

REVERSIBLE

TOOLS ONLY

201905

NOTES

Apex Tool Group, LLC

1000 Lufkin Road

Apex, NC 27539

Phone: 919-387-0099

Fax: 919-387-2614

www.apextoolgroup.com

Sales & Service Centers

Note:

All locations may not service all products. Please contact the nearest Sales & Service Center for

the appropriate facility to handle your service requirements.

Detroit, Michigan

Apex Tool Group

Sales & Service Center

2630 Superior Court

Auburn Hills, MI 48326

Tel: (248) 393-5640

Fax: (248) 391-6295

Houston, Texas

Apex Tool Group

Sales & Service Center

6550 West Sam Houston

Parkway North, Suite 200

Houston, TX 77041

Tel: (713) 849-2364

Fax: (713) 849-2047

Lexington, South Carolina

Apex Tool Group

670 Industrial Drive

Lexington, SC 29072

Tel: (800) 845-5629

Tel: (803) 951-7544

Fax: (803) 358-7681

Los Angeles, California

Apex Tool Group

Sales & Service Center

6881 Stanton Avenue

Unit B

Buena Park, CA 90621

Tel: (714) 994-1491

Fax: (714) 994-9576

Seattle, Washington

Apex Tool Group

Sales & Service Center

2865 152nd Avenue N.E

Redmond, WA 98052

Tel: (425) 497-0476

Fax: (425) 497-0496

York, Pennsylvania

Apex Tool Group

Sales & Service Center

3990 East Market Street

York, PA 17402

Tel: (717) 755-2933

Fax: (717) 757-5063

Brazil

Apex Tool Group

Sales & Service Center

Av. Liberdade, 4055

Zona Industrial - Iporanga

18087-170 Sorocaba

SP Brazil

Tel: +55 15 2383929

Fax: +55 15 2383260

Canada

Apex Tool Group

Sales & Service Center

7631 Bath Road

Mississauga

Ontario L4T 3T1

Canada

Tel: (866) 691-6212

Tel: (905) 673-4400

China

Apex Power Tool Trading

(Shanghai) Co., Ltd

Building A8, No. 38

Dongsheng Road

Pudong, Shanghai

China 201201

Tel: +86-21-60880320

Fax: +86-21-60880313

England

Apex Tool Group

GmbH & Co. OHG

C/O Spline Gauges

Piccadilly, Tamworth

Staffordshire B78 2ER

United Kingdom

Tel: +44 1827 8741 28

Fax: +44 1827 8741 28

France

Apex Tool Group S.N.C.

25 rue Maurice Chevalier

B.P. 28

77831 Ozoir-La-Ferrière

Cedex, France

Tel: +33 1 64 43 22 00

Fax: +33 1 64 43 17 17

Germany

Apex Tool Group

GmbH & Co. OHG

Industriestraße 1

73463 Westhausen

Germany

Tel: +49 (0) 73 63 81 0

Fax: +49 (0) 73 63 81 222

Hungary

Apex Tool Group

Hungaria Kft

Platànfa u.2

9027 Györ

Hungary

Tel: +36 96 66 1383

Fax: +36 96 66 1135

India

Apex Power Tools India

Private Limited

Gala No. 1, Plot No. 5

S. No. 234, 235 & 245

Indialand Global

Industrial Park

Taluka-Mulsi, Phase I

Hinjawadi, Pune 411057

Maharashtra, India

Tel: +91 20 66761111

Mexico

Apex Tool Group México

de R.L. de C.V.

Vialidad El Pueblito #103

Parque Industrial Querétaro

Querétaro, QRO 76220

Mexico

Tel: +52 (442) 211-3800

Fax: +52 (442) 103-0443

Ask a Question ?