Cleco 5 Series Operation & Service Manual - User Manual

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Operation & Service Manual

823088

7/01

5 Series Drills

Gear Train Designation:

25
40

Pistol

Inline

Handle:

(Lever)

Button Reverse

Rotation:

Reversible

Non Reversible

Drill:

Series:

Angle Terminations:

Concept

Second

Generation:

(1/4-28B) Spindle Internal Thread

1/4 HD Capacity

1/4 Capacity

Drill Chuck:

(3/8-24B)

No Chuck (3/8-24B)

NORTH AMERICA

EUROPE

P.O. Box 1410
Lexington, SC 29071

Postfach 30
D-73461 Westhausen

For your safety and the safety of others, read and understand the
safety recommendations and operating instructions before operat-
ing a drill.

Always wear protective equipment:

For additional in-
formation on eye
protection and face
protection, refer to
Federal OSHA
Regulations, 29
Code of Federal

Regulations, Section 1910.133., Eye and Face Protection, and
American National Standards Institute, ANSI Z87.1, Occupational
and Educational Eye and Face Protection. Z87.1 is available from
the American National Standards Institute, Inc., 11 West 42nd
Street, New York, NY 10036.

Hearing protection
is recommended in
high noise areas
85 dBA or greater.
The operation of
other tools and

equipment in the area, reflective surfaces, process noises and
resonant structures can substantially contribute to, and increase
the noise level in the area. Excessive air pressure above 90 PSIG
or worn motor components can also increase sound level emitted
by tool. Proper hearing conservation measures, including annual
audiograms and training in the use and fit of hearing protection
devices may be necessary. For additional information on hearing
protection, refer to Federal Regulations, Section 1910.95, Occupa-
tional Noise Exposure, and American National Standards Institute,
ANSI S12.6, Hearing Protectors.

Drilling operations
may produce haz-
ardous fumes and/
or dust. To avoid
adverse health ef-
fects utilize ad-

equate ventilation and/or wear a respirator. Respirators should be
selected, fitted, used and maintained in accordance with Occupa-
tional Safety and Health Administration and other applicable regu-
lations. Read the material safety data sheet of any cutting fluids or
materials involved in the drilling process.

Follow good machine shop prac-
tices. Rotating shafts and moving
components can entangle and en-
trap, and can result in serious inju-
ries. Never wear long hair, loose-
fitting clothes, gloves, ties, or jew-
elry when working with or near a
drill of any type.

Cleco drills are designed to oper-
ate on 90 psig (6.2 bar) maximum
air pressure. If the tool is properly
sized and applied, higher air pres-
sure is unnecessary. Excessive

Safety Recommendations

WARNING

Wear respirator where
necessary.

Do not wear loose fitting clothes,
long hair, gloves, ties or jewelry.

WARNING

CAUTION

Personal hearing protection is
recommended when operating
or working near this tool.

WARNING

Impact resistant eye protection
must be worn while operating
or working near this tool.

CAUTION

air pressure increases the loads and stresses on the tool parts and
may result in breakage. Installation of a filter-regulator-lubricator in
the air supply line ahead of the tool is recommended.

Before the tool is connected to the air supply, check the throttle for
proper operation (i. e., throttle moves freely and returns to closed
position). Being careful not to endanger adjacent personnel, clear
the air hose of accumulated dust and moisture. Before removing a
tool from service or changing a drill bit, tap, reamer, or any
accessory make sure the air line is shut off and drained of air. This
will prevent the tool from operating if the throttle is accidently
engaged.

Sudden and high reaction torque may be expe-
rienced with any drill if:

• drill motor stalls by excessive load being applied to drill bit or drill
bit snags on material being drilled.
• on break-through when the drill bit passes through the material
being drilled. User must be prepared to resist torque.
• Drill bits are sharp. Handle them carefully to avoid injury.
• Cutting tool maximum speed rating must equal or exceed rated
speed of tool.
• Drill bits or accessories not centered properly in the chuck can
cause excessive wobble or vibration.
• Use appropriately sized chuck key to securely tighten drill bit, tap,
or reamer in drill chuck. Always remove chuck key before starting
tool.
• Use care when drilling because of the possibility of the cutting tool
bending or breaking.

Tools equipped with chuck capacity over 1/4"
should have at least one handle offset at a right
angle to drill axis to counteract torque devel-

oped by tool. If tool is equipped with a chuck over 3/8" capacity, two
handles at right angles to the drill axis should be used. One handle
should contain the tool throttle, such as pistol grip or offset handle
models. Always use a dead handle with low RPM — high torque
tools.

Some individuals
may be susceptible
to disorders of the
hands and arms
when performing
tasks consisting of
highly repetitive
motions and/or ex-
posure to extended
vibration. Cumula-

tive trauma disorders such as carpal tunnel syndrome and tendoni-
tis can be caused or aggravated by repetitious, forceful exertions of
the hands and arms. Vibration may contribute to a condition called
Raynaud's Syndrome. These disorders develop gradually over
periods of weeks, months, and years. It is presently unknown to
what extent exposure to vibrations or repetitive motions may
contribute to the disorders. Hereditary factors, vasculatory or
circulatory problems, exposure to cold and dampness, diet, smok-
ing and work practices are thought to contribute to the conditions.
Any tool operator should be aware of the following warning signs
and symptoms so that a problem can be addressed before it

Repetitive work motions and/or vibration
may cause injury to hands and arms.

Use minimum hand grip force consistent
with proper control and safe operation.
Keep body and hands warm and dry.
Avoid anything that inhibits blood circulation.
Avoid continuous vibration exposure.
Keep wrists straight.

WARNING

Avoid repeated bending of wrists and hands.

CAUTION

Safety Recommendations

Extension

Neutral

Flexion

Radial Deviation

Neutral

Ulnar Deviation

Avoid

becomes a debilitating injury. Any user suffering prolonged symp-
toms of tingling, numbness, blanching of fingers, clumsiness or
weakened grip, nocturnal pain in the hand, or any other disorder of
the shoulders, arms, wrists, or fingers is advised to consult a
physician. If it is determined that the symptoms are job related or
aggravated by movements and postures dictated by the job design,
it may be necessary for the employer to take steps to prevent further
occurrences. These steps might include, but are not limited to,
repositioning the workpiece or redesigning the workstation, reas-
signing workers to other jobs, rotating jobs, changing work pace,
and/or changing the type of tool used so as to minimize stress on
the operator. Some tasks may require more than one type of tool to
obtain the optimum operator/tool/task relationship.
The following suggestions will help reduce or moderate the effects
of repetitive work motions and/or extended vibration exposure:

• Use a minimum hand grip force consistent with proper control and
safe operation

• Keep body and hands warm and dry (cold weather is reported to
be a major factor contributing to Raynaud's Syndrome)

• Avoid anything that inhibits blood circulation

—Smoking Tobacco (another contributing
factor)
—Cold Temperatures
—Certain Drugs

• Tasks should be performed in such a manner that the wrists are
maintained in a neutral position, which is not flexed, hyperex-
tended, or turned side to side.

• Stressful postures should be avoided — select a tool appropriate
for the job and work location

• Avoid highly repetitive movements of hands and wrists, and
continuous vibration exposure (after each period of operation,
exercise to increase blood circulation)

• Keep tool well maintained and replace worn parts

Work gloves with vibration reducing liners and wrist supports are
available from some manufacturers of industrial work gloves. Tool
wraps and grips are also available from a number of different
manufacturers. These gloves, wraps, and wrist supports are de-
signed to reduce and moderate the effects of extended vibration
exposure and repetitive wrist trauma. Since they vary widely in
design, material, thickness, vibration reduction, and wrist support
qualities, it is recommended that the glove, tool wrap, or wrist
support manufacturer be consulted for items designed for your
specific application. WARNING! Proper fit of gloves is important.
Improperly fitted gloves may restrict blood flow to the fingers
and can substantially reduce grip strength.

Warning Labels
The warning labels found on these tools are an essential part of this
product. Labels should not be removed. Labels should be checked
periodically for legibility. Replace warning labels when missing or
when the information can no longer be read. Replacement labels
can be ordered as any spare part.

This information is a compilation of general safety practices ob-
tained from various sources available at the date of production.
However, our company does not represent that every acceptable
safety practice is offered herein, or that abnormal or unusual
circumstances may not warrant or require additional procedures.
Your work may require additional specific safety procedures.
Follow these procedures as required by your company. For more
information, see the latest edition of ANSI B186.1, Safety Code for
Portable Air Tools, available from the American National Standards
Institute, Inc., 11 West 42nd Street, New York, NY 10036.

203185-4

READ

OPERATING

INSTRUCTIONS

OVER

CAUTION

Personal hearing protection is

recommended when operating

or working near this tool.

WARNING

Impact resistant eye protection

must be worn while operating

or working near this tool.

Read Operating Instructions carefully. Follow

the Safety Recommendations for your safety

and the safety of others.

Hearing protection is recommended in high noise

areas (above 85 dBA). Close proximity of other

tools, reflective surfaces, process noises, and

resonant structures can substantially contribute

to the sound level experienced by the user.

WARNING

Repetitive work motions and/or vibration

can cause injury to hands and arms.

Use minimum hand grip force consistent with

proper control and safe operation.

Keep body and hands warm and dry.

Avoid anything that inhibits blood circulation.

Avoid continuous vibration exposure.

Keep wrists straight.

Avoid repeated bending of wrists and hands.

Do not remove this tag until

the operator of this tool has

read these safety precautions.

203287

203185

READ SAFETY RECOMMENDATIONS BEFORE
CONNECTING TOOL.

OPERATION

The No. 5 drills are designed to start when the trigger or
lever is depressed, and stop when released.

"F" right angle head cutter removal
Disconnect air from tool. Turn cutter with wrench until
hole in housing 204575 and piinion 204577 are aligned.
Insert pinion lock pin 204576 into hole in housing to hold
pinion when removing cutter.

AIR SUPPLY

The tool is designed to operate at 90 psig (6.2 bar) air
pressure. The air pressure should be checked at the
tool's air inlet while the tool is running.

The use of an automatic in-line filter-regulator-lubricator
is highly recommended. This will supply the tool with
clean, lubricated air, keep it in sustained operation, and
increase tool life.

For maximum performance, use a 1/4" (6.5mm) I.D. air
hose up to 8 feet in length. If additional length is required,
a 3/8" (9.5mm) I.D. or larger hose should be connected
to the 1/4" (6.5mm) I.D. hose.

The air hose should be cleared of accumulated dirt and
moisture, then one-quarter (1/4) (6.5mm) teaspoon of
10W machine oil should be poured into the tool's air inlet
before connecting the hose to the tool.

LUBRICATION

The in-line lubricator should be checked regularly and
filled with a good grade of 10W machine oil. In the event
a line lubricator is not used, tools should be disconnected
from the air supply several times daily and several drops
of oil poured into the tool's inlet bushing.
Application of the tool should govern how frequently it is
greased. It is recommended that the idler gears receive
a generous amount of NLGI 2-EP grease after every 40
hours of operation.

DISASSEMBLY - GENERAL
(Pistol & Straight Models)

Clamp the handle of pistol grip or flats on straight models
in a soft-jawed vise. Use gear case wrench 203803, to
remove the gear case from the handle. The motor unit
may now be removed from the front of the handle. See the
following paragraphs for complete disassembly instruc-
tions on the various subassemblies.

(Right Angle Models)

Clamp the angle head in a soft-jawed vise and using a
wrench unscrew the angle head adaptor and rest of tool
from angle head. Clamp the flats of the backhead in the
vise and remove the angle head adaptor (left hand
threads) from the gear case. Unscrew gear case from
the backhead using gear case wrench 203803. The
motor unit may now be removed from the backhead.

"F" ANGLE HEAD DISASSEMBLY

Unscrew (left hand threads) the gear bushing 202985,
and remove the square drive spindle 202982,. IMPOR-
TANT: Care should be exercised to prevent the loss of
the twenty-four (24) steel balls 863035, at this time.
Remove the pinion gear 202983, and related compo-
nents from the rear of the angle head. The needle bearing
867921, is removed by pressing it and bearing plug
202988, out of the angle head.

"H" RIGHT ANGLE HEAD DISASSEMBLY

Remove the spindle bearing retainer ring 869033, and
clamp the spindle in a vise. Use a soft-faced hammer to
drive the right angle head off the spindle assembly.The
driven gear and spindle ball bearing 847595, may be
removed from the spindle shaft by pressing the small
diameter of the spindle through the gear and bearing.
Remove the pinion gear and related components from
the rear of the angle head.

GEAR TRAIN DISASSEMBLY

-7 & -10 Gear Trains
1st reduction spiders should be removed from the rear of
the gear case. Remove the bearing retainer and press
the spider and bearings out the front of the gear case.

If replacement of the idler gear pins is necessary, they
should be pressed out the rear of the spider and new ones
installed as shown in (Figure 1, Page 6) .

OPERATING INSTRUCTIONS

SERVICE INSTRUCTIONS

.225

(5.72mm)

.220

(5.59mm)

-17 Gear Train
When pressing the spider assembly out of the rear of the
gear case 869162, be sure the idler gears 869163, are in
line with the pockets machined in the gear case. Press
the idler gear pins 833862 out the rear of the spider
204616 for inspection of the idler gear pins and idler
gears 869163.

-25 & -40 Gear Train
Remove the bearing retainer and press the spider and
bearings out the front of the gear case. If replacement of
the idler gear pins is necessary, they should be pressed
out the rear of the spider. See Figure 2 for replacement
pin height.

Fig. 2: -25 & -40 Gear Spider

MOTOR DISASSEMBLY — (All Models)

Slip the front bearing and front bearing plate off the front
of the rotor and remove the cylinder and four (4) rotor
blades. Set the rear bearing plate on the vise jaws with the
rotor hanging down. Use a 3/16" (4mm) punch to drive the
rotor out of the rear rotor bearing.

BACKHEAD DISASSEMBLY — (All Models)

For inspection or replacement of the throttle valve or
related parts, unscrew the inlet bushing. The air inlet
screen should be washed in a solvent and blown out in the
reverse of normal air flow. Replace the screen if clogged
or torn.

REASSEMBLY — GENERAL

All parts should be washed in a solvent and inspected for
damage or wear. Particular attention should be given to
all bearings, gears, gear pins, and rotor blades as failure
of these parts could cause damage to more expensive

.225

(5.72mm)

.220

(5.59mm)

.222

(5.64mm)

.218

(5.54mm)

2nd Red. Spider

1st Red. Spider

Fig. 1: -7 & -10 Gear Spider

Replace blade if less than
1/8" (3.16mm) on either end.

.0015" (.038mm)
Clearance

34 204 - ARMSTRONG U.S.A.

203803-2

GEAR CASE WRENCH

parts. Rotor blades should be replaced if they measure
less than 1/8" (3.175mm) on either end.

Inspect and replace any "O"-rings or seals that show
signs or wear of deterioration. All gears, gear pins, and
open bearings should receive a generous amount of
NLGI 2-EP grease during reassembly. Reassembly of all
of the various subassemblies is in reverse order of
disassembly; however, the following paragraphs list some
of the more important reassembly procedures.

MOTOR REASSEMBLY

Install the rear rotor bearing
into the rear bearing plate
203506. Press the bearing
plate assembly (press on the
bearing's inner race) onto the
rear rotor shaft until there is
approximately .0015"
(.038mm) clearance be-
tween the rear bearing plate
and motor.

IMPORTANT: During reassembly of the complete tool,
the gear case should be tightened to a minimum of 10 ft.
lbs. (13.5 Nm). The wrench shown below can be ordered
to tighten the gear case.

SAFETY CHECK

After repair or replacement of parts, tools should be
tested to verify that they are functioning properly.

847846

204577

612229

867921

867922

863035

202985

202989

202988

204576

204575

864964

ANGLE HEAD ADAPTER

869679

.002" 614263
.005" 863216
.010" 614264

PARTS LIST — "F" RIGHT ANGLE HEAD

The complete right angle head can be purchased
using part number. 1/4" - 28 drill - 201758
* Number of shims required is variable.
** Parts not included in subassembly.

"F" RIGHT ANGLE DRILL HEAD

Part No.

204575
204576
204577
202985
202988
202989

612229
614263

614264

847846
863035
863216

864964
867921
867922
869679

Name of Part

Angle Head (incl. 864964)
Pinion Lock Pin
Pinion
Gear Bushing
Bearing Cap
1/4-28 Drill Spindle
(incl. 867922)
Needle Bearing
Angle Head Positioning
Shim .002" **
Angle Head Positioning
Shim .010" **
Bearing, Ball
Ball
Angle Head Positioning
Shim .005" **
Oil Hole Cover
Idler Bearing
Gear Pin
Angle Head Adaptor **

Qty.

1
1
1
1
1

1
1

1
1
1
1

"H" RIGHT ANGLE DRILL HEAD

PARTS LIST — "H" RIGHT ANGLE HEAD

Name of Part

Head Positioning Shim .002"
Head Positioning Shim .010"
Spindle Needle Bearing
Retainer Ring
Ball
Pinion Needle Bearing
Spindle Ball Bearing
Pinion Ball Bearing
Head Positioning Shim .005"
Grease Fitting
Pinion Gear
Driven Gear
Bearing Spacer
Spindle Bearing Retainer Ring
1/4-28 Threaded Spindle
Angle Head (incls. 864964)
Angle Head Adaptor

Part No.

614263
614264
617600
833688
844265
845845
847595
847846
863216
864964
869027
869028
869029
869033
869039
869676
869679

Qty.

*
*

1
1
1
1
1
1

1
1
1
1
1
1
1
1

The complete right angle head can be purchased using part number: 201643
* Number of shims required is variable.

869027

845845

617600

869676

864964

847846

869029

869039

1/4-28 THD.

869033

847595

869028

.002" 614263
.005" 863216
.010" 614264

ANGLE HEAD ADAPTOR

869679

Wrench — 889427

1/2"

9/16"

5 RIGHT ANGLE DRILL

-10, -17 & -25 GEAR TRAINS

PARTS LIST — -25 GEAR TRAIN

PART NO.

NAME OF PART

QTY.

203916

Idler Gear Pin

203917

Idler Gear Bushing

203925

Idler Gear ( 16T) (incls. 203917)

203928

Gear Case (41T)

203978

Spider (incls. 203916)

204136

Motor Spacer

619017

Bearing Retainer Ring

847595

Spider Bearing

The complete gear train can be purchased as a subassembly
using part no. 201588.

PART LIST — -10 GEAR TRAIN

PART NO.

NAME OF PART

QTY.

201550

-10 Reduction Spider (incls. 869132, 203916)

203644

-10 Motor Spacer

203916

-10 Idler Gear Pin

203917

-10 Idler Gear Bushing

203919

Rotor Pinion (13T)

203920

-10 Idler Gear (14T)

203928

-10 Gear Case (41T)

203976

-10 2nd Red. Spider (incls. 203916)

619017

Bearing Retainer Ring

847595

Spider Bearing

869132

-10 Spider Pinion (13T)

The complete gear train can be purchased as a subassembly using the following
part number: -10 — 201587

619017

847595

203928

203976

833859

203920

203917

833859

203917

201550

-10 GEAR TRAIN

203919

203644

204136

619017

847595

203928

203978

833859

203917

-25 GEAR TRAIN

203925

PARTS LIST — -17 GEAR TRAIN

PART NO.

NAME OF PART

QTY.

203646

Motor Spacer

619017

Bearing Retainer Ring

833862

Idler Gear Pin

847595

Front Spider Bearing

869155

Spider

869162

Gear Case (27T)

869163

Stepped ldler Gear (9T & 18T)

The complete gear train can be purchased as a subassernbly
using part number: 201474.

619017

847595

869162

869155

833862

869163

203646

-17 GEAR TRAIN

PART LIST — -2 GEAR TRAIN

PART NO.

NAME OF PART

QTY.

201550

1st & 2nd Reduction Spider (13T) (incls. 203916)

203644

Motor Spacer

203916

Idler Gear Pin

203917

Idler Gear Bushing

203918

Bearing Retainer

203919

Rotor Pinion (13T)

203920

Idler Gear (14T) (incls. 203917)

203922

3rd Red. Spider (incls. 203916)

203924

Gear Case (41T)

204580

Spacer

847095

Spider Bearing

847595

Spider Bearing

863579

Bearing Shim

The complete gear train can be purchased as a subassembly using the following
part number: -2 — 201589

5 PISTOL AND INLINE DRILL

-2 GEAR TRAIN

203924

203920

203916

203917

201550

203920

203916

203917

201550

203919

203644

-2 GEAR TRAIN

847595

847095

203922

204580

203916

863579

203918

203920

203917

CHUCK

CHUCK KEY

SIZE

849102

849116

1/4"

849106

849118

1/4" Heavy Duty

5 DRILL

CHUCKS & KEYS

PART LIST- 5 DRILL -7 & -10 GEAR TRAINS

PART NO.

NAME OF PART

QTY.

201550

-10 Reduction Spider— (incls. 869132, 203916)

201551

-7 1st Reduction Spider (incls. 869132, 203916)

203644

-10 Motor Spacer

203916

-7 & -10 Idler Gear Pin

203917

-7 & -10 Idler Gear Bushing

203918

Bearing Retainer

203919

-10 Rotor Pinion (13T)

203920

-7 & -10 Idler Gear (14T) (-7 req. 3)

203922

-7 & -10 2nd Reduction Spider (incls. 203916)

203924

-7 Gear Case (41T)

203925

-7 1st Red. Idler Gear (16T)

203928

-10 Gear Case (41T)

204136

-7 Motor Spacer

204580

Spacer

847095

Spider Bearing

847595

Spider Bearing

863579

Bearing Shim

The complete gear train can be purchased as a subassembly using the following
part numbers: -7 — 201553, -10 — 201554

5 PISTOL AND INLINE

DRILL

-7 & -10 GEAR TRAINS

203920

203916

203917

201550

-10 GEAR TRAIN

203919

203644

203928

847595

847095

203922

204580

203916

863579

203918

203920

203917

204136

203924

847595

847095

203922

204580

203916

863579

203918

203920

203925

203917

203916

203917

201551

-7 GEAR TRAIN

PARTS LIST — -25 GEAR TRAIN

PART NO.

NAME OF PART

QTY.

203916

Idler Gear Pin

203917

Idler Gear Bushing

203918

Bearing Retainer

203925

Idler Gear ( 16T) (incls. 203917)

203926

Spider (incls. 203916)

203928

Gear Case (41T)

204136

Motor Spacer

204580

Spacer

847095

Spider Bearing

847595

Spider Bearing

863579

Shim

The complete gear train can be purchased as a subassembly
using part no. 201555.

5 DRILL

-17, -25 & -40

GEAR TRAINS

204136

-25 GEAR TRAIN

203925

203928

847595

847095

203926

204580

203916

863579

203918

203917

PARTS LIST — -40 GEAR TRAIN

PART NO.

NAME OF PART

QTY.

203916

Idler Gear Pin

203917

Idler Gear Bushing

203918

Bearing Retainer

203920

Idler Gear ( 14T) (incls. 203917)

203922

Spider (incls. 203916)

203927

Pinion (13T)

203928

Gear Case (41T)

204136

Motor Spacer

204580

Spacer

847095

Spider Bearing

847595

Spider Bearing

863579

Shim

The complete gear train can be purchased as a subassembly
using part no. 201556.

204136

-40 GEAR TRAIN

203920

203928

847595

847095

203922

204580

203916

863579

203918

203917

203927

PARTS LIST — -17 GEAR TRAIN

PART NO.

NAME OF PART

QTY.

203646

Motor Spacer

203918

Bearing Retainer

204580

Spacer

204616

Spider

204580

Spacer

833862

Idler Gear Pin

847095

Spider Bearing

847595

Spider Bearing

869162

Gear Case (27T)

869163

Stepped Idler Gear (9T & 18T)

863579

Shim

The complete gear train can be purchased as a subassembly
using part no. 201763.

869162

204616

833862

869163

203646

-17 GEAR TRAIN

847595

847095

204580

863579

203918

Name of Part

Cylinder
Rear Bearing Plate
Rotor -7, -25 (7T)
Rotor -10, -40 (1/8" Hex)
Rotor -17 (6T)
Rotor Blade
Front Bearing Plate
Bearing
Front Cylinder Pin
Rear Cylinder Pin (BRDP Only)
Rear Cylinder Pin

Qty.

1
1
1
1
1
4
1
2
1
1
1

PARTS LIST - 5 DRILL MOTORS

Part No.

203504
203506
203545
203546
203547
203615
203641
842768
844897
847548
863036

203504

203506

842768

203615

847548 BRDP ONLY
863036 STANDARD

844897

203546 -10, -40
203545 -7, -25
203547 -17

203641

5 DRILL MOTORS

PART LIST- 5 DRILL HANDLE

PART NO.

NAME OF PART

QTY.

203563

Muffler

203567

Throttle Valve*

203568

"O"-ring (11/64" x 3/8")*

203569

Trigger (incl. 813315)*

203570

Throttle Valve Bushing*

203614

Trigger Spring*

203739

Screen

203762

Grip Sleeve

204132

Handle (includes 203762)

204133

Motor Block (Not included in backhead subassembly)

619016

Retainer Ring

813315

Set Screw*

847031

Roll Pin

847710

"O"-ring (1/2" x 5/8")*

881276

Inlet Bushing

The complete handle can be purchased as a subassembly using the following part
number: 201598
The complete trigger subassembly can be ordered using part number: 201435
*Part included in trigger subassembly.

847031

847710

203568

203567

881276

203570

204132

203614

203569

204133

813315

203563

619016

203739

GRIP SLEEVE

203762

5 NON- REVERSIBLE PISTOL

DRILL HANDLE FOR DP

5 BUTTON REVERSE TRIGGER

PISTOL HANDLE FOR BRDP

869137

203757

847031

847710

203568

203567

881276

203570

203755

203559

203614

203569

813315

203563

619016

847272

203739

412603

GRIP SLEEVE

203762

203555 Opt. Locking

203722 Std. Non-Locking

203614

PART LIST

BUTTON REVERSE TRIGGER

PISTOL HANDLE

PART NO.

NAME OF PART

QTY.

203559

Valve Cap

203563

Muffler

203567

Throttle Valve*

203568

"O"-ring (11/64" x 3/8")*

203569

Trigger (incl. 813315)*

203570

Throttle Valve Bushing*

203614

Trigger Spring (*1 included in trigger assembly)

203722

Reversing Valve

203739

Screen

203755

Handle (includes 869137) (includes 203762)

203757

Dowel Pin

203762

Grip Sleeve

412603

Bail

619016

Retainer Ring

813315

Set Screw*

847031

Roll Pin

847272

"O"-ring (5/8" x 3/4")

847710

"O"-ring (1/2" x 5/8")*

869137

Reversing Valve Bushing (included in 203755)

881276

Inlet Bushing

The complete handle can be purchased as a subassembly using the following part
number: 201506
The complete trigger subassembly can be ordered using part number: 201435
*Part included in Trigger subassembly.

Name of Part

Inlet Bushing
Exhaust Deflector
Muffler
Throttle Valve Spring
Throttle Valve
Throttle Valve Seat
Throttle Valve Bushing
Lever
Shut-off Valve Seat

Qty.

1
1
4
1
1
1
1
1
1

Backhead
Piped Away Exhaust Deflector

(Opt.)

Motor Spacer
Motor Block
"O"-ring

(9/16" x 23/64")

"O"-ring

(5/8" x 31/64")

Lever Pin
Bail

(Opt.)

ThrottleValve Pin

1
1
1
1
1
1
1
1
1

Qty.

The complete handle can be purchased as a subassembly using part number: 201443
*Not included in subassembly.

PARTS LIST- 5 DRILL LEVER HANDLE

5 DRILL LEVER

HANDLE FOR DL AND

RIGHT ANGLE DL

203528

865777

847808

203519

203520

203518

203521

203522

844308-7

203523

203524

203530

869786

203591

203633

203642

847710

863598

Part No.

203518
203519
203520
203521
203522
203523
203524
203528
203530

Part No.

203591

203632*

203633
203642
844308
847710
847808

865777*

869786

203632

Optional

Piped Away

Exhaust Deflector

670 Industrial Drive
Lexington, SC 29072
Phone: (803) 359-1200
Fax: (803) 359-2013

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