Full Text Searchable PDF User Manual
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Service Manual
PL12-2036EN
06/18/2015
19PTA-2343
Pistol Grip Screwdriver
Page 2
PL12-2036EN
06/18/2015
Cleco
®
Nomenclature - Specifications
19
P
T
A
-
2343
Tool Series
19
Handle
P =
Pistol Grip P-Handle
Tool Type
T =
Trigger
Clutch
A =
Clecomatic Clutch
Maximum Torque
2343 =
14.7 Nm
Specifications: Trigger Start Clecomatic Clutch
Model Number
19PT Series
in-lb
Nm
in-lb
Nm
in-lb
Nm
in
mm
lbs
kg
19PTA-2343
40-140 4.5-15.8 40-75 4.5-8.5
6-140 6.78-15.8 260
9.7
246
1.91
0.9
Standard / Installed Spring
Optional / Included Spring
Weight
Tool Torque
Range
Free
Speed
(rpm)
19PT Series
Green
White
Length
Torque Range
and Spring Selection
Page 3
PL12-2036EN
06/18/2015
Cleco
®
Product Information
The original language of this manual is English.
Product Safety Information:
For additional product safety information refer to Apex
Tool Group, LLC or Apex Tool Group GmbH & Co. OHG
document GS-2000, General Safety Air Assembly Tools.
This tool must not be modified in any manner unless
approved in writing by Apex Tool Group, LLC or Apex
Tool Group GmbH & Co. OHG. All safety devices must
be properly installed and maintained in good working
order. Abuse, misuse, or failure to obey this and any
other issued warnings may result if injury or death.
EC Declaration of Conformity:
We affirm that this machine is in accordance with
the following EC regulations (2006/42/EC). Applied
harmonized standards are ISO 12100:2010.
The name, job function and address of the person
authorized to compile the technical file.
Mr. Vishnu Irigireddy
Director of Global R&D- Mechanical Engineering
Apex Tool Group
670 Industrial Drive
Lexington, SC 29072
_______________________
Signature: Vishnu Irigireddy
Date: April 21, 2014
Noise and Vibration:
Noise Level: ≤ 79 dB(A)
Vibration: < 2.5 m/s
2
Air Line Lubrication:
Use Apex Tool Group, LLC or Apex Tool Group GmbH
& Co. OHG’s lightweight air tool oil 500021 (available
in quantities shown in the following chart) or an SAE-5
lightweight spindle oil.
Grease:
Air Supply Line:
Service and Repair:
Tool service and repair should be performed by an
authorized Apex Tool Group, LLC or Apex Tool Group
GmbH & Co. OHG Center. Refer to the last page of this
manual for locations.
Disposal:
Observe local disposal guidelines for all
components of this tool and its packaging.
Copyright Protection:
Apex Tool Group, LLC or Apex Tool Group GmbH &
Co. OHG reserves the right to modify, supplement or
improve this document or the product without prior
notice. This document may not be reproduced in any
way, shape or form, in full or parts thereof, or copied to
another natural or machine readable language or to a
data carrier, whether electronic, mechanical, optical or
otherwise without the express permission of Apex Tool
Group, LLC or Apex Tool Group GmbH & Co. OHG
WARNING
Part No.
Packaged
Designation
540397
1 Quart (0.94 liter)
Airlube 10W/NR-420LB DR
533485
1 US Gallon (3.78 liter)
Airlube 10W/NR-420LB DR
Parameter
Description
Air Hose
Minimum inside diameter: 3/16" (4.7mm)
Maximum length: 16.4' (5 m)
Working
pressure range Performance rated at: 90 psi (620 kPa)
Compressed air
Air quality according to ISO 8573-1, quality
class 2.4.3
The compressed air must be clean and dry.
Part No.
Packaged
Designation
540450
18 oz. (0.51 kg)
Black Pearl EP-NLGI-0
540395
2 oz. (0.06 kg)
Magnalube-G
513156
16 oz. (0.45 kg)
Magnalube-G
541444
2 oz. (0.06 kg)
Rheolube 363AX-1
541445
16 oz. (0.45 kg)
Rheolube 363AX-1
Page 4
PL12-2036EN
06/18/2015
Page 4
Cleco
®
Handle Assembly
13
26
25
27
29
22
2
24
28
1
23
6
8
9*
7
21
20
19
18
17
16
14
15
12
30
11
10*
5
4
3
Torque:
95-105 in. lbs.
(10.7-11.8 Nm)
Torque:
5-7 in. lbs.
(0.6-0.8 Nm)
* Assembly Note:
Apply Loctite® 243 to threaded hole in
reversing valve lever (9) and install set
screw (10). Wipe off excess Loctite®
from the lever (9).
“A”
PL12-2036EN
06/18/2015
Page 5
EN
Description
--
302010PT
1
Pistol Grip Handle Assemlby (includres Ref. 1-23)
--
301963PT
1
Reversing Valve Assembly (includes Ref. 1 thru 11)
1
70193900
1
Washer
2
541528
1
3 O-Ring
3
207611PT
1
Tapered Throttle Valve
4
93040033
1
3 O-Ring
5
207612PT
1
Valve Stem
6
70191800
1
Reversing Valve Bushing
7
80047400
1
1 Spring Clip
8
207574PT
1
Reversing Valve
9
207597PT
1
Reversing Valve Lever
10
207598PT
1
2 Socket Head Set Screw
11
1110038
1
1 Trigger
12
207570PT
1
Pistol Grip Housing
13
847031
1
2 Dowel Pin
14
844302
1
3 O-Ring
15
812962
1
3 Screw
16
867926
1
3 O-Ring
17
207601PT
1
Pistol Grip Handle
18
203563
1
3 Muffler Pad
19
866400PT
1
3 Muffler
20
207587PT
1
Muffler Cap
21
207602PT
1
Inlet Adapter
22
905031 *
1
3 Screen
23
905599 *
1
3 Retaining Ring
24
203525
1
3 Shut-Off Valve Spring
25
203529
1
Shut-Off Valve
26
847033
1
2 Retaining Ring
27
302036PT
1
Manifold Assembly (includes Ref. 28-29)
28
847675
1
3 Valve Seal
29
847548
1
2 Pin
30
931962
1
2 Suspension Bail
(#) Quantity
(X) Recommended Spare Parts (quantity shown based on 1-5 tools in operation)
Illustration "A": Handle Assembly
Ref
Number
#
X
Cleco
®
Handle Assembly
Page 6
PL12-2036EN
06/18/2015
Cleco
®
Motor Assembly
6
2
8
1
4
5
6
4
7
3
“B”
Page 7
PL12-2036EN
06/18/2015
EN
Description
--
301974PT
1
Motor Assembly
1
203504
1
Cylinder
2
205960
1
Rear Bearing Plate
3
203546
1
Rotor
4
203615PT
4
12 Rotor Blade
5
208535PT
1
Front Bearing Plate
6
842768
2
4 Ball Bearing
7
844897
1
2 Front Cylinder Pin
8
847548
1
2 Rear Cylinder Pin
(#) Quantity
(X) Recommended Spare Parts (quantity shown based on 1-5 tools in operation)
Illustration "B": Handle Assembly
Ref
Number
#
X
Cleco
®
Motor Assembly
Page 8
PL12-2036EN
06/18/2015
Cleco
®
Gearing Assembly
1
7
3
5
4
2
6
7
8
L
Lubricate with 540450 Grease (18 oz. can)
L
L
L
L
L
301968PT Gearing Assembly
“C”
Page 9
PL12-2036EN
06/18/2015
Cleco
®
Gearing Assembly
EN
Description
--
301968PT
1
Gear Case Assembly (17.256:1) (includes Ref. 1-8)
1
203644PT
1
End Plate Spacer
2
203919
1
2 Pinion Gear
3
205964
1
Gear Case
4
619017
1
2 Retaining Ring
5
847595
1
2 Ball Bearing
6
207615PT
1
Open Spider
7
207616PT
6
12 Idler Gear (14T)
8
207618PT
1
Open Spider
(#) Quantity
(X) Recommended Spare Parts (quantity shown based on 1-5 tools in operation)
(T) Teeth
Illustration "C": 301968PT Gearing Assembly
Ref
Number
#
X
Page 10
PL12-2036EN
06/18/2015
Cleco
®
Clecomatic Clutch Assembly
L
Lubricate with 540450 Grease (18 oz. can)
9
8
7
10
12
11
20
3
5
6
L
L
L
4
12
1
18
16
13
17
19
21
22
13
2
14
Torque:
15 ft. lbs.
(20 Nm)
15
13
301981PT Clecomatic Clutch Assembly
“D”
Page 11
PL12-2036EN
06/18/2015
EN
Description
--
301981PT
1
Clutch Assembly (includes Ref. 1-17)
1
847411
1
3 O-Ring
2
207591PT
1
Low Speed Clutch Cam
3
842980
13
26 Steel Ball (.094 diameter)
4
869149
1
3 Ball Retainer Plug
5
203613
1
3 Slide Reset Spring
6
203612
1
1 Trip Slide
7
207651PT
1
Dowel Pin
8
869112
1
Reset Pin
9
203585PT
1
3 Reset Spring
10
869424
1
Reset Pin Stop
11
207592PT
1
Clutch Spindle
12
842274
3
9 Steel Ball (.156 diameter)
13
842162
3
9 Steel Ball (.250 diameter)
14
207589PT
1
Low Speed Driven Cam
207596PT
1
Torque Spring (White) - Standard
207652PT
1
Torque Spring (Green) - Optional
16
207579PT
1
Lock Ring
17
869123
1
Adjustment Nut
18
203586PT
1
2 Trip Rod
19
207624PT
1
Clutch Housing (includes Ref. 20)
20
203584
1
Adjustment Cover
21
847095
1
2 Ball Bearing
22
619017
1
2 Retaining Ring
(#) Quantity
(X) Recommended Spare Parts (quantity shown based on 1-5 tools in operation)
Illustration "D": 301981PT Clecomatic Clutch Assembly
Ref
Number
#
X
15
Cleco
®
Clecomatic Clutch Assembly
Page 12
PL12-2036EN
06/18/2015
Cleco
®
Output Gearing Assembly
1
5
3
2
6
L
Lubricate with 540450 Grease (18 oz. can)
L
L
4
L
301124 Output Gearing Assembly
“E”
7
Handle not shown to scale
Page 13
PL12-2036EN
06/18/2015
Cleco
®
Output Gearing Assembly
EN
Description
--
301124
1
Output Gearing Assembly (includes Ref. 1-6)
1
207109
1
Gear Case
2
619017
1
2 Retaining Ring
3
847595
1
2 Ball Bearing
4
204282
1
Gear Cage
5
203623PT
3
6 Idler Gear (14T)
6
844111
3
6 Dowel Pin
7
201770
1
Secondary Handle Assembly
(#) Quantity
(X) Recommended Spare Parts (quantity shown based on 1-5 tools in operation)
(T) Teeth
Illustration "E": 301124 Output Gearing Assembly
Ref
Number
#
X
Page 14
PL12-2036EN
06/18/2015
Cleco
®
Service Notes
204963
#1 Phillips
Clutch Adjustment Tool
Setting the torque
1
CAUTION: Danger of injury from accidental start up. Turn off the compressed air to the tool
before adjusting the clutch.
Using the 204963 clutch adjustment tool, turn clockwise for maximum torque setting or counter-
clockwise for minimum torque setting.
Note: For best results, start from the minimum torque setting and adjust in the maximum torque
direction until the desired torque setting is achieved.
Page 15
PL12-2036EN
06/18/2015
Cleco
®
Service Notes
Motor disassembly and assembly
2
1
R = Replace
2
3
4
1
2
OFF
OFF
.0010” (.254mm)
to
.0015” (.031mm)
Dissassembly
Assembly
Please note that all locations may not service all products.
Contact the nearest Apex Tool Group Sales & Service Center for the appropriate facility
to handle your service requirements.
POWER TOOLS SALES & SERVICE CENTERS
Apex Tool Group, LLC
1000 Lufkin Road
Apex, NC 27539
Phone: +1 (919) 387-0099
Fax: +1 (919) 387-2614
www.apexpowertools.com
EUROPE | MIDDLE EAST | AFRICA
Hungary
Apex Tool Group
Hungária Kft.
Platánfa u. 2
9027 Györ
Hungary
Phone: +36 96 66 1383
Fax: +36 96 66 1135
NORTH AMERICA | SOUTH AMERICA
Lexington, South Carolina
Apex Tool Group
670 Industrial Drive
Lexington, SC 29072
Phone: +1 (800) 845-5629
Phone: +1 (919) 387-0099
Fax: +1 (803) 358-7681
Canada
Apex Tool Canada, Ltd.
7631 Bath Road
Mississauga, Ontario L4T 3T1
Canada
Phone: (866) 691-6212
Fax: (905) 673-4400
Mexico
Apex Tool Group
Manufacturing México
S. de R.L. de C.V.
Vialidad El Pueblito #103
Parque Industrial Querétaro
Querétaro, QRO 76220
Mexico
Phone: +52 (442) 211 3800
Fax: +52 (800) 685 5560
Detroit, Michigan
Apex Tool Group
2630 Superior Court
Auburn Hills, MI 48236
Phone: +1 (248) 393-5640
Fax: +1 (248) 391-6295
Brazil
Apex Tool Group
Ind. Com. Ferram, Ltda.
Av. Liberdade, 4055
Zona Industrial Iporanga
Sorocaba, São Paulo
CEP# 18087-170
Brazil
Phone: +55 15 3238 3820
Fax: +55 15 3238 3938
Louisville, Kentucky
Apex Tool Group
1000 Glengarry Drive
Suite 150
Fairdale, KY 40118
Phone: +1 (502) 708-3400
apexpowertools.com/service
ASIA PACIFIC
India
Apex Power Tools India
Private Limited
Gala No. 1, Plot No. 5
S. No. 234, 235 & 245
Indialand Global
Industrial Park
Taluka-Mulsi, Phase I
Hinjawadi, Pune 411057
Maharashtra, India
Phone: +91 020 66761111
Australia
Apex Tool Group
519 Nurigong Street, Albury
NSW 2640
Australia
Phone: +61 2 6058 0300
China
Apex Power Tool Trading
(Shanghai) Co., Ltd
Building A8, No. 38
Dongsheng Road
Pudong, Shanghai
China 201201
Phone: +86 21 60880320
Fax: +86 21 60880298
Japan
Apex Tool Group Japan
Korin-Kaikan 5F,
3-6-23 Shibakoen, Minato-Ku,
Tokyo 105-0011, JAPAN
Phone: +81-3-6450-1840
Fax: +81-3-6450-1841
Korea
Apex Tool Group Korea
#1503, Hibrand Living Bldg.,
215 Yangjae-dong,
Seocho-gu, Seoul 137-924,
Korea
Phone: +82-2-2155-0250
Fax: +82-2-2155-0252
PL12-2036EN | 0615 | © 2015 Apex Tool Group, LLC | Printed in USA
England
Apex Tool Group
GmbH & Co. OHG
C/O Spline Gauges
Piccadilly, Tamworth
Staffordshire B78 2ER
United Kingdom
Phone: +44 1827 8727 71
Fax: +44 1827 8741 28
France
Apex Tool Group S.A.S.
25 rue Maurice Chevalier
B.P. 28
77831 Ozoir-La-Ferrière
Cedex, France
Phone: +33 1 64 43 22 00
Fax: +33 1 64 43 17 17
Germany
Apex Tool Group
GmbH & Co. OHG
Industriestraße 1
73463 Westhausen
Germany
Phone: +49 (0) 73 63 81 0
Fax: +49 (0) 73 63 81 222