Full Text Searchable PDF User Manual

CRP600 Benchtop PRO CNC Machine
Assembly Instructions
Updated 10/26/2015
SHEET 1 of 14

Front
Back
4
5
2
1
3
4
6
Back
Front
Flush
Flush
Parts Added
Step 1: Leg Assembly
Assemble the leg pieces by attaching the feet to the ends of
the extrusion and attaching the 40mm gussets to the other end.
The location of the gusset varies between the two
configurations, and are shown in the figures on the left.
Make sure that the gussets are flush with the edge of the
extrusion as shown below.
There are four legs, two of each configuration.
Fasteners in bag: CRP613-00-FAST
#
PART
Front
QTY
Back
QTY
Ext
QTY
1
4080 Extrusion x 160 mm
1
1
4
2
TNR-M8, Roll in M8 T-nut
2
0
4
3
7002, Leveling Foot End Plate
1
1
4
4
BHCP-M8-16, M8 Button Head Cap
Screw x 16mm
4
4
16
5
6036, 40mm Single Gusset
1
1
4
6
7036, M12 Leveling Foot, 50mm
1
1
4
Updated 10/26/2015
SHEET 2 of 14

6.3in
160mm
X Axis
X' Axis
6
1
3
4
2
5
Front
Back
Eccentric
Concentric
6.3in
160mm
Spacing Detail
Step 2: X-axis Crossmembers
Parts Added
A) Use the anchor fasteners to attach the crossmembers to the
bottom T-slot of the X-axes. Install the front crossmember flush
with the end of the axis extrusion first, then install the next two
spaced 160mm[6.299in] apart to facilitate the installation of the
T-slot table extrusion. A piece of table extrusion can be used to
verify this spacing. (See Step 9).
8020 Inc. has videos on how to use the anchor fastener.
One video can be found at youtu.be/watch?v=y13-J3wtwCQ
Other instructions can be found by searching "8020 anchor
fastener"
B) Install the V-Con wipers on the concentric bushings on the
top the two axes. The axes are labeled and should be oriented
as shown. If oriented improperly, the eccentric bushings will be
on top instead. The V-Con wipers cannot be installed on the
eccentric bushing. (See below.)
✔
✖
Fasteners in bag: CRP613-00-FAST
Fasteners in bag: CRP610-00-FAST
#
PART
QTY
1
CRP610 Ballscrew X-Axis
2
2
BHCP-M8-30, M8 Button Head Cap Screw x 30mm
12
3
TNR-M8, Roll in M8 T-nut
12
4
2002, Anchor Fastener
12
5
4080 Extrusion x 641 mm
3
6
V-Con Wiper
4
Updated 10/26/2015
SHEET 3 of 14

2
1
3
Front
Back
Attach the legs built in step one to the table. It may be
easier to install the legs with the machine flipped upside
down.
Note: One crossmember is hidden to show a front leg
Parts Added
Step 3: Leg installation
Fasteners in bag: CRP613-00-FAST
#
PART
QTY
1
CRP610-01-00 Leg Assembly
4
2
TNR-M8, Roll in M8 T-nut
8
3
BHCP-M8-16, M8 Button Head Cap Screw x 16mm
8
Updated 10/26/2015
SHEET 4 of 14

Front
Back
2
1
3
Attach the riser plate to the X-axes.
Losely attached the t-nuts and the remaining screws to
the upper clearance holes on the riser plates.
The tapped holes on the interface plate used for
attaching the risers are indicated below with centermarks.
Parts Added
Fasteners in bag: CRP620-00-FAST
Step 4: Riser installation
#
PART
QTY
1
CRP620-02 Riser Plate
2
2
SK-M8-16, M8 Socket Head Cap Screw x 16mm
26
3
TNR-M8, Roll in M8 T-nut
10
Updated 10/26/2015
SHEET 5 of 14

3
5
4
2
1
5
4
3
Atach the extrusion segments to the gantry back plate. To
do this, first slide the button head screws and t-nuts into the
extrusion, place the extrusion against the steel plate, and
thread the button head screws through the approprate
holes, then fasten the extrusion using the socket head cap
screws and t-nuts. Using the access holes in the extrusion,
tighten the button head screws.
Loosely attach the remaining fasteners to the back plate.
The riser extrusion features two access holes for tightening
the button head screws. The extrusion must be oriented as
shown for proper installation.
Parts Added:
Step 5: Gantry Support Assy.
Fasteners in bag: CRP620-00-FAST
Access Holes
#
PART
QTY
1
TNR-M8, Roll in M8 T-nut
32
2
SK-M8-16 - M8 x 16mm Socket Head Cap Screw
28
3
CRP630-01 - Benchtop Pro Gantry Back Plate
1
4
BHCS-M8-20 - M8 X 20mm Button Head Cap Screw
4
5 4080-200-BTPRO - 200mm 4080 Extrusion w/ 2xM8 Holes 2
Updated 10/26/2015
SHEET 6 of 14

Align the riser plates by either pushing them along the axis,
or by manually turning the top of the ballscrew.
Then, slide the back plate and extrusion onto the untighted
fasteners on the risers. Keep the top of the extrusion flush
with the top of th riser plate and tighten the remaining riser
fasteners.
Step 6: Gantry Support Install
Updated 10/26/2015
SHEET 7 of 14

1
Front
Back
X' Axis
X Axis
Y Axis / Gantry
1.0in
24.50mm
X Axis Detail
End of Y Axis
Slide the gantry onto the t-nuts in the support plate,
starting at the end of the gantry opposite the motor
mount. Position the gantry so that it is positioned as shown
in the detail below.
After the gantry is positioned, tighten the remaining screws
on the back plate to secure the gantry. Use the access
holes in the riser extrusion to tighten the outer button
heads.
Parts Added:
Step 7: Gantry Installation
#
PART
QTY
1
CRP630-00 - Ballscrew Y Axis
1
Updated 10/26/2015
SHEET 8 of 14

2
1
Front
Back
Attach the Z-Axis assembly to the gantry interface plate
with the provided screws.
Tapped holes used on the interface plate to attach the Z-
axis are indicated below with centermarks.
Parts Used
Step 8: Z-Axis
Fasteners in bag: CRP440-00-FAST
#
PART
QTY
1
CRP640 Ballscrew Z Axis
1
2
SK-M6-12, M6 Socket Head Cap Screw x 12mm
8
Updated 10/26/2015
SHEET 9 of 14

2
3
1
1)Roll t-nuts into cross member extrusion and position as
shown. A small hex key or screwdriver simplifies this step.
2)Lay the table extrusion on the crossmembers.
3)Fasten the table extrusion using the flathead screws.
Note: The gantry is hidden this step to make space for the
exploded view.
Parts Added:
Step 9: Machine Table Extrusion
Fasteners in bag: CRP611-00-FAST
#
PART
QTY
1
TNR-M8, Roll in M8 T-nut
24
2
FH-M8-30, Flat Head Socket Screw M8 x 30
24
3
CRP20160, T-Slot Machine Table Extrusion
4
Updated 10/26/2015
SHEET 10 of 14

NEMA 23
SK-M5-12
Coupler Alignment
Ballscrew End
Oldham Coupler 10mm Half
Oldham Coupler Middle
Oldham Coupler Motor Half
NEMA 34
SK-M6-16
Motor Plate
Step 10: Motor Installation
Note: Motor kits are sold separately from the base BenchtopPRO package
Depending on how your order was placed and processed, the oldham coupler may
be partially or entirely installed on the ballscrew.
These steps will need to be performed for all 4 axes.
Coupler Installation:
If the entire coupler is installed on the ballscrew:
1) Loosen the M4 socket head clamp on the motor half of the oldham coupler.
If the coupler is not installed:
1) If necessary, assemble the coupler by pressing the two metal halfs into the plastic
middle piece.
2) Loosen the two M4 socket head clamp screws in the oldham coupler.
3) Slide the 10mm half onto the ballscrew end until it presses against the shaft collar,
and tighten the clamp screw.
If 10mm half alone is installed:
1) Loosen the M4 socket head clamp on the motor half of the oldham coupler.
2) Assemble the coupler by pressing the motor half into the plastic middle piece,
then pressing the middle piece into the 10mm half.
Motor Installation:
1) Slide the motor shaft into the motor half of the oldham coupler.
2) Fasten the motor to the motor plate using the supplied fasteners.
3) Tighten the clamp screw on the motor half of the oldham coupler.
Updated 10/26/2015
SHEET 11 of 14

Use this hole for X' Axis
Use this hole for X axis
Note: Homing switch kits are sold separately from the base BenchtopPRO package
These steps will need to be performed for the X, X' and Y axes.
For both the X and X' axis, the sensor should be installed in the lower hole, as to not
interfere with the riser plate. The Y axis can have the sensor in either hole.
A homing switch is not typically used for the z axis, as setting your z axis is dependent
on the length of tooling installed, which is better accomplished with an Auto Z Touch
Plate.
1) Thread the sensor through the M12 tapped hole on the motor plate.
2) Thread the two M12 nuts on either side of the sensor to secure the sensor in place.
3) Plug the sensor into your electronics kit and test.
Step 11: Homing Switches
Updated 10/26/2015
SHEET 12 of 14

1
2
9
5
7
6
3
8
4
1.5in
38.10mm
1) Attach the Z-axis Cable Track Support bracket to the
bottom of the Z-axis motor plate using the SK-M6-12's.
2) Attach the cable track support bracket to the gantry
riser using the T-nuts and BHCP-M8's.
3) Attach the Cable Track Moving Bracket to the bottom
of the X'-axis interface plate.
4) Attach the Cable Track Fixed Bracket to the inside of
the back leg on the opposite side(X-axis) of the machine,
spaced 1.5in from the bottom of the leg.
Parts Added:
Step 12: Cable Track Support
#
PART
QTY
1 CRP630-03, Benchtop Pro Z-axis Cable Track Support
1
2
SK-M6-16, M6 x 16mm Socket Head Cap Screw
2
3
BHCS-M8-12, M8 x 12mm Button Head Cap Screw
2
4
TNR-M8, M8 Roll-in T-nut
2
5 CRP630-02 - Benchtop Pro Y-axis Cable Track Bracket
1
6
BHCS-M6-12, M6 x 12 mm Socket Head Cap Screw
2
7
CRP621-01, Cable Track Moving Bracket
1
8
CRP621-02, Cable Track Fixed Bracket
1
9
BHCS-M8-16, M8 x 16mm Button Head Cap Screw
2
Updated 10/26/2015
SHEET 13 of 14

1
Rotating end (Z-Axis)
Non-rotating end (Y-Axis)
Note: It may be easier to route your cables through the
track prior to attaching the track to the support brackets.
Instructions for how to operate the cable track can be
found at: www.cncrouterparts.com/pro-cable-track-
installation-instructions-p-273.html (See Part 2)
Upper Cable Track
Attach each flat end of the cable track to the
appropriate cable track support bracket using the M6
button head screws. Note that the two ends are different,
and that the cable track only bends in one direction. The
non-rotating end attaches to the Y-axis bracket, and the
other end attactches to the Z-axis bracket. The cable
track should go from the gantry, past the Z-axis, and wrap
up and back and around to the other bracket as shown
on the cover sheet.
Lower Cable Track
1)Attach the hole end of the cable track to the moving
cable track bracket using the M6 button head screws.
2) Attach the pin end of the cable track to thet fixed
cable track bracket using the M6 button head screws.
Fasteners Added:
Step 13: Cable Track
#
PART
QTY
1
BHCP-M6-12, M6 x 12mm Button Head Cap Screw
8
Updated 10/26/2015
SHEET 14 of 14