CMC CM300 Instruction And Maintenance Handbook - User Manual

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CMC srl

Via Padre Meroni, 20 – 22031 Albavilla (Co) Italy

tel. +39 031 619 650 – fax +39 031 619 780

e-mail: cmcmt@cmcmt.it - www.cmcmt.it

______________________________________________________________________________________

MOD.75/3

ORIGINAL INSTRUCTION

SCARIFIERS

CM300 (with gasoline engine)

CM300D (with diesel engine)

INSTRUCTION AND MAINTENANCE HANDBOOK

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ORIGINAL INSTRUCTIONS

SCARIFIER MACHINES

CM300 / CM300D

CMC srl

Via Padre P. Meroni, 20 – 22031 Albavilla (Co) Italy

tel. +39 031 619 650 – fax +39 031 619 780

e-mail: cmcmt@cmcmt.it - www.cmcmt.it

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ORIGINAL INSTRUCTIONS

This manual is a guide for the correct and safety use and maintenance of the machine.

The constant observance of the rules here indicated assures a long life of the machine and avoids

the most common causes of accidents, which can occur during the work or the maintenance opera-

tions.

For what concerns the safety, we recommend you to observe all general safety standards and to read

carefully all security warnings in this manual.

The owner has the responsibility to explain the instructions to staff that will use the machine.

IMPORTANT

Before starting the machine, repairing it or doing any maintenance, check the safe-

ty labels on the machine and observe them.

Every machine is provided at the delivery with a copy of this manual.

The descriptions and the images contained in this publication are not binding.

The CMC s.r.l. reserves the right to make any changes at any time, without notice.

For further details, please contact CMC S.r.l., which is at your disposal for any kind of information

you need.

IMPORTANT

In order to assure a proper usage of the machine, read carefully all SAFETY DIREC-

TIONS in the manual and instruct the staff in charge.

MANUAL PRESENTATION

The purpose of this handbook is to provide to user the rules for a proper use of the machine and to

facilitate the technical assistance. For requesting the original CMC spare parts, look at SPARE

PART LIST at the end of this handbook. The original spare parts maintain the machine efficiency

for a long time.

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ORIGINAL INSTRUCTIONS

TABLE OF CONTENTS

IDENTIFICATION OF THE MACHINE

MANUFACTURER

GENERAL DESCRIPTION

INTENDED USE OF THE MACHINE AND ABNORMAL USES

RESIDUAL RISKS

SET UP

INTERVENTION REQUEST AND TECHNICAL ASSISTANCE

SAFETY MEASURES

INSPECTION AT THE FIRST STARTING

10)

REFUELLING

11)

SET AT WORK

12)

INSTRUCTIONS FOR SCARIFYING

13)

END OF WORK

14)

TRANSPORTING OF THE MACHINE BY TRUCK

15)

PRECAUTIONARY MEASURES FOR MAINTENANCE

16)

GENERAL MAINTENANCE

17)

SET AT REST

18)

GENERAL NOTES – WARRANTY

19)

SPARE PARTS LIST OF SCARIFIERS CM300 / CM300D

ENCLOSURES

EC Declaration of conformity

warranty certificate

sketch of noise and vibrations

engine handbook

safety data sheet of engine oil

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ORIGINAL INSTRUCTIONS

IDENTIFICATION OF THE MACHINE

You can identify the model of the machine from the CE plate placed on it (see picture on page 2).

Note:

The technical data printed on the plate must be always specified whenever you contact CMC

S.r.l. for information, spare parts requests or any other question you might need to clear up.

MANUFACTURER

The machine described in this manual is produced and commercialised by:

CMC srl

Via Padre P. Meroni, 20 – 22031 Albavilla (Co) Italy

tel. +39 031 619 650 – fax +39 031 619 780

e-mail: cmcmt@cmcmt.it - www.cmcmt.it

GENERAL DESCRIPTION

Hand push scarifier to remove road line, equipped with: 6 HP (3600 RPM) GASOLINE ENGINE

(for CM300 machine) or 6,2 HP (3600 RPM) DIESEL ENGINE (for CM300D machine), air cool-

ing, oil bath filter, self-winding pull start. Through pulleys and belts, the engine drives a drum with

four axles each carrying cutters. The engine gives to cutters a rotary movement and, thanks to clear-

ance between axles and cutter hole, a beating movement. This double movement (rotary-beating)

allows to get a perfect scraping also for floors not perfectly flat.

Machine is endowed of a millimeter regulator to adjust the height of cutters from the ground and of

a drum lifting device to stop temporarily the scraping activity.

Maximum scraping width is 20 cm. Handlebar height is adjustable.

3 kinds of cutters are available: hardened cutters with tungsten carbide pins (model F300V), suita-

ble for removing cold paints; cutters with tungsten carbide plates (model F300VD) suitable for re-

moving cold plastic and thermo plastic; hardened cutters for “delicate” removal from concrete sur-

faces (model F300C).

Scraping speed, depending on material to remove, can be ranged from 20 mq/h to 40 mq/h.

Working position of operator is illustrated in PIC.6 N.3.

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ORIGINAL INSTRUCTIONS

INTENDED USE OF THE MACHINE AND ABNORMAL USES

This machine is designed in order to comply the general rules provided by Machinery Directive

2006/42/EC, 1

Annex. According to section 1.1.2 (c) of 1

Annex we specify that:

Machine has been built to be used just within a working-place and it is classified as a working ma-

chine. CMC S.r.l. declines all responsibilities for any different use.

Scarifier is thought, designed and built to remove the horizontal marking (paint or plastic) from

smooth surfaces (asphalt, cement, etc.).

Scarifier can’t run freely on the road, must be within the working yard. It isn’t designed for removal of

road paving (asphalt or other) or of building floor (concrete surface or other).

Scarifier musn’t be used for something different from what described in this manual and its en-

clousers.

Uses different from the ones indicated in this handbook cause the immediate loss of warranty and

decline any responsibility of the manufacturer for damages to the machine, third person and things.

Attention

At the end of its working life

the machine and its components must be disposed

in compliance

with the regulations in force in the Country of installation

RESIDUAL RISKS

Remain risks of airborne noise emissions and inhalation of fumes.

Operator is informed about risks of noise and of inhalations of smokes by proper safety symbols.

Symbols are stuck on belt carter, to be well visible from working position.

Enclosed to this handbook there is a sketch of noise and vibrations in order to evaluate which pro-

tection devices to adopt.

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ORIGINAL INSTRUCTIONS

SET UP

If machine arrives to user by a forwarder, it is packed in carton pallets. Once at user’s, the parcels

must be handled with care and must be moved by proper lifting equipment depending on their

weight and size.

Attention

The manufacturer declines all responsibilities for damages to things or people caused by every sort

of careless behaviour or non-observance of the safety rules in force, concerning the lifting and the

handling of items within the user’s seat

Here following we suggest the different solutions of lifting equipment, which are normally used,

underlining that they will have to be chosen on the base of the parcel weight and size:

Overhead travelling crane; Self-propelled forklift; Manual forklift.

Machine weight is written in CE plate fac-simile on page 2.

To bring down the machine from the pallet, use a wedge of appropriate size for the axle base of ma-

chine wheels. Then push machine to the ground.

Alternatively lift machine by hand: see instructions in chapter

14)

TRANSPORTING OF THE MA-

CHINE BY TRUCK.

INTERVENTION REQUEST AND TECHNICAL ASSISTANCE

Whenever your machine presents any breakdown, it is essential following what indicated

below:

•

Read this handbook and take note of the safety recommendations evidenced along

the paragraphs

•

Not attempt any further operation but please contact:

CMC srl

via Manzoni, 35 – 22030 Orsenigo (Co) Italy

tel. +39 031 619 650 – fax +39 031 619 780

e-mail: cmcmt@cmcmt.it - www.cmcmt.it.

Attention

Handling and lifting operations must be carried out only by specialized and authorized staff

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ORIGINAL INSTRUCTIONS

By contacting the service point, please inform about all details necessary for machine

identification and for immediate understanding of the problem. Please keep within

your reach this manual.

Please provide to technical assistance staff all the data printed on the identification

plate affixed on the machine

ENGINE, it is guaranteed directly by its own manufacturer. In case of malfunctioning,

anomalies or other problems, contact directly the engine technical assistance (see list of ser-

vice points on the engine handbook enclosed or on the web).

SAFETY MEASURES

•

Read carefully this manual and the engine handbook, before performing any operation

•

Respect all safety and functioning instructions of machine before starting the machine

•

During the working of the machine, do not allow to any person to get closer

•

Do not use the machine after having drunk alcohol or taken any sort of medicine or drug, which

could alter your perception or reflexes. Even tiredness could be a factor of risk

•

During work with machine, wear clothes not too large or ripped. Wear proper safety clothes in

accordance to laws and regulations

•

Never permit anyone to operate the machine without training them to correct use of machine and

without delivering them this manual

•

CMC declines all responsibility for damage to the machine or third parties due to negligence,

tampering or improper use of any kind

•

Before any intervention that could modify parts or components of machine, contact the manu-

facturer in order to avoid the immediate warranty decay

•

Do not tamper the safety device and the protections on the machine

Danger. Pay attention!

Every operation must be carried out only when the engine is switched off

Never touch the cutters while the drum is rotating

Start the engine only when scraping unit is up

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ORIGINAL INSTRUCTIONS

INSPECTION AT THE FIRST STARTING

•

Verify that the machine has not been damaged during the transport, check that the screws, the

nuts, the bolts etc. are all properly tight

•

Check the level of the engine oil through the proper cap (see engine manual)

10)

REFUELLING

Danger. Pay Attention!

Gasoline is extremely flammable and is explosive under certain conditions

To prevent fire and explosion hazard adopt the following precautions:

•

Always turn off the engine before refueling

•

Refuel in a well-ventilated area

•

Do not smoke and do not use flames or sparks in the refueling area or where gasoline is stored

•

Do not overfill the fuel tank

•

After refueling, make sure the tank cap is closed properly and securely

•

Gasoline vapour or spilled gasoline may ignite. If any fuel is spilled out, make sure the area is

dry before starting the engine

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ORIGINAL INSTRUCTIONS

11)

SET AT WORK

Adjustament of handlebars height:

Cut the straps that hold the wire of safety device

(PIC.1)

Unscrew the screw for regulation of handlebar height

through spanner 17 (PIC.2 N.1)

Adjust the height of handlebars

Tighten strongly the screw of regulation of handlebar

height through spanner 17 (PIC.2 N.1)

Reposition the safety device wire as in picture (PIC.1)

and fix it through straps

To avoid to start scraping with wrong cutter height, before starting the engine make sure that cutters

don’t touch the ground. Follow below instructions:

Lift lever (PIC.3 N.3) for unlocking the lifting device and push down the knob (PIC.3 N.2) for

lowering the cutters unit in working position (PIC.4 N.2)

Check that cutters do not touch the ground. If necessary, push forward the scarifier to make sure

If cutters touch the ground, turn anticlockwise the grip (PIC.3 N.1) till they are up from the

ground

Pay Attention!

The handlebar has a limit-switch

screw to avoid that the handle-

bar can accidentally slip off.

This screw (PIC.2 N.2) must

never be unscrewed. Before

starting work always check that

screw is well tightened.

wire of safety device

PIC. 1

PIC. 2

1-screw for regulation
of handlebar height

2-limit-switch
screw

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ORIGINAL INSTRUCTIONS

Lift lever (PIC.3 N.3) for unlocking the lifting device and pull up the knob (PIC.3 N.2) for mov-

ing the cutter units in rest position (PIC.4 N.1).

1- grip for adjusting
cutter heigh

2- knob of lifting device

3- lever for unlocking
the lifting device

4- engine shut-off safety
device

PIC. 3

1. REST POSITION

2. WORKING POSITION

PIC. 4

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ORIGINAL INSTRUCTIONS

Once cutter unit is up, start the engine (see engine handbook).

Attention

: machine is endowed of safety device (PIC.3 N.4): if operator leaves unawares the han-

dlebars and lever of safety device, the engine shuts down.

To be able to start the engine without leaving the safety lever, follow below steps:

Turn on the engine switch (PIC.5)

Press lever with the left hand and pull the self-

winding with the right hand (PIC.6 N.1)

Replace the left hand with your right hand without

leaving the lever (PIC.6 N.2), than get the working po-

sition (PIC.6 N.3).

Once the engine running, warm up it briefly.

PIC. 6 ENGINE STARTING

engine switch

PIC. 5

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ORIGINAL INSTRUCTIONS

12)

INSTRUCTIONS FOR SCARIFYING

Unlock the lifting device (as before described) and lower the cutter unit in working position.

Turn clockwise the grip (PIC.3 N.1) till when the cutters touch the ground. Adjust working cutter

height turning the grip (PIC.3 N.1). Start to scrape.

Pay attention to not lower too much the cutters: cutters and all other components could be damaged.

In case of short stops or uneven pavement (porphyry pavements, etc

), use the knob (PIC.3 N.2) to

lift the cutter unit temporarily.

13)

END OF WORK

Move the lifting device in rest position (PIC.4 N.1)

Lower the engine speed to a minimum and turn off. (If you have turn off the engine because

you left the safety lever (PIC.3 N.4), remember to turn off the engine switch (PIC.5))

Make sure the machine is on flat surface and can not move by itself

If machine moves, lower the cutter unit in working position (PIC.4 N.2). The friction be-

tween the drum cutters and the ground functions as a brake

14)

TRANSPORTING OF THE MACHINE BY TRUCK

Load the machine on truck by lifting it by hand. The machine must be taken by the handlebars and

the handle on the front. Be very careful to keep the machine in upright position, as in the working

position. The number of people for lifting the machine must be consistent with the weight of the

machine (see machine weight on CE plate of machine and on its fac-simile on page 2).

Block the wheels with chocks. Tie the machine with ropes, using truck hooks and the handle on the

front of scarifier.

After transport, to unload the machine, follow the above instructions in opposite way.

Attention!

Instead of regular the cutters at a very low height for removing the paint with only one-pass, we

advise to regular the cutters at higher height and remove in more passes. Too low cutters ex-

pose the machine to big effort and cause a bigger friction that could trigger an advancement of

machine independent from operator push: therefore is indispensable that operator holds firmly

the handlebars.

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ORIGINAL INSTRUCTIONS

15)

PRECAUTIONARY MEASURES FOR MAINTENANCE

Before executing any maintenance or cleaning operation, turn off the engine, place the scarifier

on a flat surface and position wheel chocks to prevent accidental movement

Before acting on the engine and silencer, wait that the machine is cool

Keep within your reach a first aid kit

Wear work gloves, safety glasses, safety shoes and work clothes without torn or loose parts

16)

GENERAL MAINTENANCE

Attention

Used oil and everything to dispose must be disposed in compliance with the regula-

tions in force in the Country of installation

ENGINE:
As to the engine maintenance, see the proper user handbook herewith enclosed.

PAY ATTENTION!

Both engines (gasoline and diesel) are endowed of oil bath filter, so that require daily

maintenance: change the oil and clean the cartridge

CUTTERS:
Periodically check the shaft and the cutter wear

GRIP FOR MILLIMETRIC REGULATION:
After every 36 hours of work, oil with good lubricant all moving parts, check and tighten all bolts.

TRANSMISSION BELTS:
Check tension of transmission belt every 30 hours of work and, if necessary, stretch the belts

through the proper register placed on the plate of engine support.

Engine placement on swing plate facilitates the operation.

17)

SET AT REST

When the machine has to be at rest for a long period, lubricate with oil and grease all moving parts

and parts subject to oxidation.

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ORIGINAL INSTRUCTIONS

18)

GENERAL NOTES - WARRANTY

The machine is delivered with a EC Declaration of Conformity, referring to Machinery Directive

2006/42/EC. The EC Declaration must be always enclosed to this manual.

If you lose this declaration, you’ll have to submit report to the competent authorities.

About the warranty duration and full text, please refer to Warranty enclosed to this handbook.

Important reminder:

•

engine is guaranteed directly by its own Manufacturer

•

parts not covered by warranty:

all engine filters

tyers

all the parts on which no manufacturing fault is recognized

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ORIGINAL INSTRUCTIONS

19)

SPARE PARTS OF SCARIFIERS CM300 / CM300D

N°

Description

Code

N°

Description

Code

DRUM EMPTY

GBB300

HEXAGON SHAFT

15CM300

RETAINING COVER (n°2 per
drum)

2CM300

HEXAGON BUSHING

16CM300

RETAINING BOLTS(n°8 x drum)

BALL BEARING

17CM300

SHAFT (n°4 x drum)

4CM300

RETAINING RING (n°2 X)

18CM300

PENTAGONAL CUTTER (n°70
x)

F300V

PULLEY OF THE DRUM

19CM300

WASHER 2 mm (n° 6 x)

6CM3002

PULLEY OF THE ENGINE

20CM300

WASHER 4 mm (n° 72 x)

6CM3004

BELTS GASOLINE ENGINE
(n°4 x)

21CM300

BEARING HOUSING

7CM300

BELTS DIESEL ENGINE (n°4 x)

21CM300D

RETAINING RING (n°2 x)

8CM300

BALL BEARING (n°2 x)

9CM300

RING

6006 Z JV

10A

SPACER FOR BEARING

10CM300A 23

COVER

23CM300

10B

SPACER FOR HEXAGON SHAFT

10CM300B 24

BEARING HOUSING

24CM300

10C

SPACER FOR HEXAGON BUSHING

10CM300C

MILLING FLAIL FOR PLASTIC

F300VP

KEY

11CM300

BEAM FLAIL

F300C

NUT

12CM300

RETAINING RING

13CM300

RING

6303 Z JV

DRUM COMPLETE WITH PENTAGONAL CUTTERS ( N°70 x)

GBB300CWIDIA

DRUM COMPLETE WITH MILLING FLAIL FOR PLASTIC (N°22 x)

GBB300PL

DRUM COMPLETE WITH BEAM FLAIL ( N°344 x)

GBB300CC

10A

10C

10B

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