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MODEL L-1C
Installation & Operations
Rev.1.00
8 0 0 - 8 5 4 - 6 4 1 7
F A X 7 1 4 - 8 9 5 - 2 1 4 1
C M A G L A S S W A S H E R S
1 2 7 0 0 K N O T T A V E N U E
GARDEN GROVE, CALIFORNIA 92841
Owner’s Manual
Keep with machine for reference
T
ABLE OF
C
ONTENTS
M
ODEL
CMA-L-1C
1.
SPECIFICATIONS ......................................................................................... 2
1.1.
L-1C ................................................................................................................................................ 2
1.2.
L-1C
O
PERATIONAL
C
YCLE
............................................................................................................ 3
2.
GETTING STARTED ..................................................................................... 5
2.1.
I
NTRODUCTION TO THE
L-1C........................................................................................................... 5
2.2.
R
ECEIVING AND
I
NSTALLATION
...................................................................................................... 6
2.2.1.
Electrical ................................................................................................................................ 6
2.2.2.
Plumbing ................................................................................................................................. 6
2.2.3.
Post Instructions ..................................................................................................................... 6
2.2.4.
Installers Checklist ................................................................................................................. 7
3.
OPERATION .................................................................................................. 8
3.1.
I
NITIAL
S
ETUP
................................................................................................................................. 8
3.1.1.
Check… ................................................................................................................................... 8
3.1.2.
Chemicals ............................................................................................................................... 8
3.1.3.
Filling the Glasswasher .......................................................................................................... 8
3.2.
G
ENERAL
......................................................................................................................................... 8
3.2.1.
Pre-Scrapping ......................................................................................................................... 9
3.2.2.
Proper Chemical Dosage ....................................................................................................... 9
3.2.3.
Proper Filling ......................................................................................................................... 9
3.2.4.
Water Pump ............................................................................................................................ 9
3.2.5.
Pump Cavitation ..................................................................................................................... 9
4.
MAINTENANCE ........................................................................................... 10
4.1.
T
IMER ASSEMBLY
...........................................................................................................................10
4.1.1.
Cam Adjustment .....................................................................................................................10
4.2.
Q
UICK SERVICE GUIDE
....................................................................................................................11
4.3.
T
ROUBLESHOOTING
........................................................................................................................12
ADDENDUM FOR MACHINES INSTALLED IN THE CITY OF CHICAGO ........ 15
APPENDIX A: OPERATOR & CLEANING INSTRUCTIONS ............................ 16
5.
ELECTRICAL DIAGRAM ............................................................................ 17
MODEL L-1C INSTALLATION & OPERATION MANUAL Rev. 1.00
Page
2
1. Specifications
1.1.
L-1C
WATER CONSUMPTION
PER RACK
1.7 GAL.
6.44 L
PER HOUR
34 GAL.
129 L
OPERATING CYCLE
INITIAL FILL-SEC
30
30
WASH TIME-SEC
58
58
RINSE TIME-SEC
32
32
DWELL TIME-SEC
30
30
DRAIN TIME-SEC
30
30
TOTAL CYCLE
3 MIN.
3 MIN.
OPERATING CAPACITY
RACKS PER HOUR
20
20
WASH TANK CAPACITY
1.7 GAL.
6.44 L
PUMP CAPACITY
35 GPM
132.5 LPM
WATER REQUIREMENTS
140°F
60°C
WATER INLET
½”
1.27cm
DRAIN CONNECTION
1”
2.54 cm
CYCLE TEMPERATURES
WASH-°F (Min)
140°F
60°C
FRAME DIMENSIONS
DEPTH
24”
61 cm
WIDTH
24”
61 cm
L-1C HEIGHT
30-1/4”
77 cm
L-1C MAX CLEARANCE FOR GLASSES
11”
28 cm
ELECTRICAL*
115 VAC
11 AMPS
WASH PUMP MOTOR
9 AMPS
COMPLIANCE WITH LOCAL ELECTRICAL CODES MUST BE FOLLOWED.
SHIPPING WEIGHT
L-1C (Approximate)
196#
88 kg
METRIC
EQUIVALENT
MODEL L-1C INSTALLATION & OPERATION MANUAL Rev. 1.00
Page
3
1.2.
L-1C Operational Cycle
The L-1C Operational Cycle has a total cycle time of 3 minutes (180 seconds). The
Timing Diagram and the steps listed below detail the individual functions that are
executed during each Operational Cycle.
Seconds:
0
15
30
45
60
75
90
105
120
135
150
165
180
F
L
U
S
H
1.
With the glasswasher powered up, toggling the START switch begins a cycle.
a)
Toggling the START switch energizes both the cam timer motor and the instant
start relay. The instant start relay latches ON the power to the cam timer motor so
that the START switch can be released a moment after it has been toggled without
the cam timer motor losing power.
FILL
Start/Stop
Detergent
Drain
Flush/Fill
Sanitizer
Rinse
Pump Motor
Initial Fill
WASH
RINSE
Instant
Start Relay
Cam 1
Cam 2
Cam 3
Cam 4
Cam 5
Cam 6
Cam 7
Cam 8
DRAIN
FILL
DRAIN
MODEL L-1C INSTALLATION & OPERATION MANUAL Rev. 1.00
Page
4
b)
After about 2 seconds, Cam 1—the Start cam—latches ON the power to the cam
timer motor and drops out the instant start relay. The cam timer motor continues
to run for a total of 2 minutes, at which time it switches OFF—resetting the cam
timer—and waits for the next start command.
2.
Cam switch 7 controls the pump motor. The pump motor comes ON at the beginning
of the operational cycle and continues to run until the end of the drain function
(controlled by cam switch 3), at which time it turns off for about eight seconds
allowing time for the glasswasher to refill enough to avoid running the pump dry
before the pump motor restarts and runs to the completion of the operational cycle.
The pump motor runs the pump for the 57-second wash cycle, then pumps the water
out through the drain, turns off for about 8 seconds (allowing the glasswasher to refill
with clean rinse water) and then runs the pump for the 48-second rinse cycle.
3.
Cam switch 3 controls the drain function. At the end of the 57-second wash cycle,
cam switch 3 energizes the drain valve solenoid allowing the pump motor to drain the
wash water out of the glasswasher. Cam switch 3 energizes the drain valve solenoid
again at the end of rinse cycle.
4.
Cam switch 4 controls the water valve solenoid on the water supply to flush and fill
the glasswasher. At the end of the wash cycle the drain valve is opened, the pump
motor continues to run (to pump the wash water out through the drain), and the Flush
function begins. At first, flushing the glasswasher because the drain valve is still open,
then—with the drain valve closed and the pump motor stopped— the glasswasher
begins to fill for the rinse cycle. Once the glasswasher has refilled sufficiently, the
pump motor restarts carrying out the rinse portion of the cycle as the filling of the
wash tank completes.
5.
Cam switch 2 controls the detergent pump and turns ON about 5 seconds after the
operational cycle is started and runs for a few seconds to provide sufficient detergent
for the wash cycle. This cam can be adjusted as necessary for proper detergent
dosage. See section
4.1.1
Cam Adjustment
6.
Cam switches 5 and 6 control the sanitizer and rinse pumps respectively. They turn
ON at the beginning of the rinse cycle and run for a few seconds to provide sufficient
sanitizer and rinse aid for the rinse cycle. These cams can be adjusted as necessary for
proper chemical dosage. See section
4.1.1
Cam Adjustment
7.
Cam switch 8 controls the water valve solenoid on the water supply to initial fill the
glasswasher.
Getting Started
MODEL L-1C INSTALLATION & OPERATION MANUAL Rev. 1.00
Page
5
2. Getting Started
All sections of the manual address both the L-1C.Separate information on each glasswasher is
only provided where differences exist between the two models.
2.1.
Introduction to the L-1C
The L-1C Glasswashers are unique in their field; they have all the features of a standard
commercial size glasswasher packed into an under-counter, standalone glasswasher.
Operation of the L-1C is extremely easy. After initially filling the glasswasher (see section
3.1.3
Filling the Glasswasher
), toggling the Fill/Start switch to the “START” position begins the
Operational Cycle, which runs automatically.
To reduce service time, all electrical switches are mounted in a sliding drawer for easy access.
The only external connections necessary are the power source, water supply and drainpipe.
There are also accessories that can be chosen when desired such as the optional sustainer heater
and 6” legs. The optional sustainer heater with thermostat is extremely practical for maintaining
wash tank temperature between cycles. The 800-watt heater will hold the wash tank temperature
between 130°F and 140°F while the glasswasher is not being run. See section
5
for the parts list
and accessories available for the glasswasher.
The supply water to the L-1C must be a minimum of 140°F. The pipe supplying the water must be
½” minimum. The plumbing connection is located at the back of the glasswasher. The drain is a
1" barbed fitting located at the back of the glasswasher for easy attachment of your drain hose.
See section
2.2.2 Plumbing
.
This manual is structured to provide a complete reference guide to the L-1C. It is presented in a
manner that all users will be able to comprehend and use as an effective tool in supporting the
installation, operation and maintenance of the glasswasher. The first section provides the
specifications and details of the operational cycle. The next section explains how the glasswasher
is packaged and what to look for when receiving the glasswasher. After unpacking the
glasswasher, this manual explains how to install and set up the glasswasher for use.
Requirements are given for plumbing, wiring, and space considerations.
These attributes of the
glasswasher are always taken into consideration by our well-trained sales representatives prior to
the order being placed
. In the manual, guidance is also given for operation to ensure that the
glasswasher will be able to run optimally.
The Operation section of the manual may be used for instruction and procedures when required.
We make this portion of the manual easy to understand so that all levels of operators may be able
to read and comprehend the operation of the glasswasher. The function of the glasswasher itself
is mostly automatic and takes little training to put into full operation. The Operation section also
includes diagnostic considerations for the glasswasher if problems occur.
The Maintenance section of the manual is for qualified personnel and provides trouble shooting
procedures and specific maintenance instructions.
The final section of the manual is the Parts Manual. This section has the parts lists and wiring
diagram for the glasswasher.
CMA warranties the workmanship of the glasswasher.
At CMA we are committed to providing the best glasswashers and customer service in the food
and beverage industry and your feedback is welcome.
Getting Started
MODEL L-1C INSTALLATION & OPERATION MANUAL Rev. 1.00
Page
6
2.2.
Receiving and Installation
The dishwasher is shipped from the factory in a corrugated box on a wooden pallet. The
installation guidelines give a systematic procedure for setting up the glasswasher.
1. Start by removing the box and packaging material. Check for the following component parts:
A. Drain Screen:
The Wash Tank Scrap Screen is shipped inside the wash cavity of the glasswasher. This
screen must be in place during operation. It has been designed to perform two basic
functions:
•
Strain water that is circulating through the spray arms and pump assembly.
•
A basket to catch heavy solids or broken glass that may plug the impeller.
B. Spray Arms
The end caps on the spray arms have been taped to protect them in shipping. Remove
the tape from the spray arm end caps.
C. Tube Stiffeners:
The tube stiffeners must be used to prevent the feed tubes from curling up inside the
chemical pail allowing the tip to rise out of the chemical. Remove the tie-wraps securing
the tube stiffeners to the glasswasher to free them up for use. Be careful not to remove
any of the tie-wraps securing the tube bundle.
2. Set the glasswasher in place and, using the leg adjusters, level from side-to-side and front-to-
back.
2.2.1. Electrical
*
A 15-amp, 115 volt, 60 Hz dedicated circuit must be used to supply electrical power to the L-1C
Glasswasher (see specification sheet page 1). The power connection must be such that there is
sufficient length of flexible conduit or power cord to permit the glasswasher to be moved for
cleaning.
2.2.2. Plumbing
*
The glasswasher is equipped with ½” female NPT connection located at the lower left-hand corner
(facing the back) of the glasswasher. A 140°F water line should be plumbed to this point. The
water line used must be of sufficient length and flexibility to permit the glasswasher to be moved
for cleaning.
A 1” male NPT fitting is provided for the drain connection on the discharge port of the diverter
valve (lower, right-hand corner of glasswasher). This fitting may be removed and user provided
hardware may be used if necessary to facilitate compliance with local plumbing codes. Code
requires that the drain discharge provides an air gap no less than 1” or two pipe diameters,
whichever is greater, above the flood level rim of an approved floor drain.
2.2.3. Post Instructions
Mount the wall chart provided in a conspicuous place and instruct the operators on proper cleaning
and operation of the L-1C. The instruction chart is also provided as an appendix to this manual
(see appendix).
*
Electrical and plumbing connections must be made by a qualified person who will comply with all
available Federal, State, and Local Health, Electrical, Plumbing and Safety codes
Getting Started
MODEL L-1C INSTALLATION & OPERATION MANUAL Rev. 1.00
Page
7
2.2.4. Installers Checklist
Glasswasher checked for concealed damage
Hot water supply is 140° F (60 C)
Incoming water supply line is ½” minimum
Supply circuit breaker for glasswasher is properly sized (20 amp)
Service voltage and phase type are correct to glasswasher data plate
Drain hose is installed with adequate air gap
Glasswasher is properly grounded
Glasswasher is properly leveled
Glasswasher circuit breaker is labeled “DISHWASHER”
Glasswasher has been connected with correctly sized wire (12 gauge
minimum)
Operation
MODEL L-1C INSTALLATION & OPERATION MANUAL Rev. 1.00
Page
8
3. Operation
3.1.
Initial Setup
3.1.1. Check…
Drain screen is in place
Spay arms and end plugs are secure
3.1.2. Chemicals
•
Assure there is a sufficient supply of chemicals before beginning a shift.
3.1.3. Filling the Glasswasher
•
With the power ON, the glasswasher will be automatically filled until the water
level in the wash tank is about 1” deep.
3.2.
General
Caution: Do not operate the glasswasher without the drain screen in place. Debris
getting into the pump impeller can damage the pump.
1. Load a rack of properly pre-scrapped dished into the glasswasher and close the door.
2. With the glasswasher filled to the proper level, toggle the Fill/Start rocker switch to
the “START” position – the glasswasher will automatically begin its cycle. The green
running light will illuminate while an operational cycle is in process.
3. At the end of the shift, drain the glasswasher by holding the Drain toggle switch in the
“DRAIN” position until the glasswasher is completely drained. To avoid running the
pump dry, do not hold the Drain rocker switch in the “DRAIN” position any longer than
necessary.
4. Remove and clean the drain screen. Remove and clean the spray arms. (See wall
chart instructions or instructions provided in
Appendix A: Operator & Cleaning
Instructions
).
5. Replace the drain screen and spray arms.
6. Inspect your glasswasher interior for lime deposits. If de-liming is required, a de-
liming agent should be used for best results in accordance with chemical supplier’s
instructions.
•
Toggle De-lime switch to the “De-lime” position.
•
Allow the glasswasher to run for several minutes or until the interior lime build
up has been dissolved.
•
Flip De-lime switch to the “Normal” position.
Warning: Close the glasswasher door before activating the De-lime Switch.
Skin
contact with de-liming solutions can cause severe irritation and possible burn. Always
wear protective clothing and goggles when handling chemicals. Contact your
chemical supplier for specific safety procedures for the use of de-liming solution.
Operation
MODEL L-1C INSTALLATION & OPERATION MANUAL Rev. 1.00
Page
9
3.2.1. Pre-Scrapping
It is essential that the operator thoroughly understand the importance of pre-scrapping the
dishes before loading them. The L-1C is equipped with a removable drain screen. The
drain screen can be easily removed for cleaning between Operational Cycles of the
glasswasher. Properly pre-scrapping the dishes should permit the glasswasher to operate
for an entire shift before needing to remove and clean the drain screen.
3.2.2. Proper Chemical Dosage
The amount of chemical delivered, whether it is detergent, sanitizer or rinse aid, is
determined by its respective cam on the cam timer.
•
Cam number 2 runs the detergent pump
•
Cam number 5 runs the sanitizer pump
•
Cam number 6 runs the rinse aid pump
These cams were set at the factory but can be adjusted after final installation to maximize
efficiency of chemical use (see section
4.1.1 Cam Adjustment
.)
3.2.3. Proper Filling
The amount the glasswasher is automatically filled each cycle is determined by the
number 4 cam. When the number 4 cam switch actuator rides down into the cam groove,
the solenoid valve on the fill line is energized causing the glasswasher to fill. Since the
cam only controls the duration of the fill, varying water pressure can vary the amount the
glasswasher fills. If the water pressure at the facility where the glasswasher is installed is
enough higher or lower than the water pressure was at the factory, the number 4 cam may
need to be adjusted to correct the difference (see section
4.1.1 Cam Adjustment
). The
glasswasher should be filling to a level about 1” deep over the entire bottom of the wash
tank, or just below the lower wash arm. If the water pressure at the facility varies
throughout the day, a pressure regulator may have to be installed on the water supply line
to the glasswasher to maintain constant pressure.
Note:
If the optional sustainer heater is installed, the wash tank must be properly filled,
and the glasswasher properly leveled, or the float switch, which prevents the heater from
turning on if the level is too low, will not permit the heater to turn on.
3.2.4. Water Pump
The water pump takes in water from the drain sump and pumps it to the spray nozzles at a
rate of 68 gallons per minute and a pressure at the nozzles of approximately 7 to 10 PSI.
After being released through the spray arms and washing or rinsing the dishes, the water
runs down the pan to the sump, through the drain screen, and back to the pump.
The pump is driven by a 115 volt, 1 HP motor operating at 3450 RPM. The impeller is
mounted with a right-hand thread onto a 5/8” stainless steel shaft, which is coupled to the
motor armature shaft.
3.2.5. Pump Cavitation
By listening to the normal pumping sound of the motor it can be determined if there is
insufficient water in the glasswasher, as you will hear a hesitation in the normal pumping
rhythm, which is created by the air getting into the pump. Cam 4 can be adjusted to
increase the amount of water that is automatically fed into the glasswasher during a cycle
(see section
4.1.1 Cam Adjustment
).
Operation
MODEL L-1C INSTALLATION & OPERATION MANUAL Rev. 1.00
Page
10
4. Maintenance
The maintenance procedures detailed in this section are to be performed by qualified personnel.
4.1.
Timer assembly
The standard timer assembly consists of a ½ RPM (2 minutes per revolution) motor turning a common
shaft, which, in turn, rotates eight cams. As the cams rotate, they control various functions and the
sequence of the operational cycle.
The individual function of each of the 8 cams is identified by a label on the timer assembly. Cams 1
through 8 are positioned from left to right beginning with the “START” cam (cam 1).
Timer Assembly Label
Cams 2, 4,5,6,8 can be user adjusted. The cam positions are all set at the factory and only the cams
controlling the chemical pumps (cams 2, 5 & 6) should ever need adjusting. Each micro switch on the
timer assembly is turned on and off by the cam its actuator rides on. For all of the cams, except cams 1,
7 and 8, its corresponding switch is ON when its actuator is down in the cam groove. (Cams 1, 7 and 8
are reverse acting and are turned ON when the micro switch actuator is up out of the groove.) Opening
the groove of any cam will increase the amount of time that the micro switch is held ON. The cams are
slip-fit and a cam adjustment wrench is provided (a small screw driver or the edge of a table knife can
also work to adjust the cams).
4.1.1. Cam Adjustment
The two sides of each cam connect to the shaft with a slip-fit so all cam adjustments are made
by rotating one side of the cam on the shaft to either increase or decrease the size of the cam
groove.
1. Turn off the circuit breaker providing power to the glasswasher before pulling the control
drawer out to access the timer assembly.
Caution: One of the terminals on the main power switch remains “hot” even when the
glasswasher’s main power switch is turned off—so turn the power off at the circuit breaker.
2. Remove the two 8–32 x ½” Screws securing the control drawer and slide it out to its fully
extended position.
3. Using the timer assembly label, determine which cam is to be adjusted. Double check by
counting over from cam 1 to the cam to be adjusted.
4. Determine which edge of the cam groove to be adjusted is the leading edge (contacts the
limit switch actuator first when the shaft is rotating) and which edge of the groove is the
trailing edge. The leading edge of the cam groove determines when in the cycle the control
action begins and should not be changed.
5. Adjust the trailing edge of the cam groove by rotating the appropriate side of the cam in the
proper direction to either increase or decrease the cam’s groove; resulting in increasing or
decreasing the total time that switch will be held ON.
2
ND
FILL
MOTOR
PAUSE
RINSE
SANI.
FLUSH
DRAIN
DET.
START
Operation
MODEL L-1C INSTALLATION & OPERATION MANUAL Rev. 1.00
Page
11
4.2.
Quick service guide
MODELS: L-1C UNDER COUNTER
TECHNICAL ISSUE
CAUSE
SOLUTION
Delimer switch in delime position
Flip to
NORMAL
position
Wash Pump motor will not shut off
Faulty delimer switch
Replace switch, P/N 00475.30
Faulty manual drain switch
Replace switch, P/N 03406.62
Faulty contactor
Replace contactor, P/N 00404.82
Continues cycles
Faulty #1 micro switch (start/stop)
Replace switch, P/N 00411.00
Faulty start/fill switch
Replace switch, P/N 03470.01
Faulty #1 micro switch
Replace switch, P/N 00411.00
Low water level inside machine
Add water to tank to activate float switch, adjust
water cam on timer
Sustainer heater not working
Faulty float switch
Replace switch, P/N 13463.10
Machine not level
Level machine
Faulty ice cube relay
Replace relay, P/N 00631.00
Machine does not drain
Faulty #3 micro switch (drain)
Replace switch, P/N 00411.00
Faulty drain valve
Replace drain valve, P/N 04103.00
Does not hold water
Faulty #3 micro switch (drain)
Replace switch, P/N 00411.00
Clogged or defective drain valve
Clean and/ or replace drain valve, P/N 04103.00
Tank overflows overnight
Debris in water Solenoid Valve
Clean or replace valve P/N
03604.00
Water leaks out of Vacuum Breaker
Dirty or defective vacuum breaker kit
assy
Clean or replace internal parts, P/N 03623.00
Faulty check valve
Replace check valve, P/N 00715.00
Wash Pump motor not running
Faulty door switch
Replace switch, P/N 00411.00
Faulty 7th micro switch
Replace switch, P/N 00411.00
Faulty motor contactor
Replace contactor, P/N 00404.82
Faulty Start/Fill Switch
Replace switch, P/N 03470.01
Timer does not rotate
Faulty #1 micro switch
Replace switch, P/N 00411.00
Faulty timer motor
Replace motor assembly, P/N 00501.00
Faulty #4 Micro switch
Replace switch, P/N 00411.00
Machine does not fill
Debris inside water solenoid valve or
Faulty valve
Clean or replace valve P/N
03604.00
Delimer switch in wrong position
Switch to
NORMAL
position
Sanitizer pump does not run
Faulty 5th micro switch
Replace switch, P/N 00411.00
Faulty sanitizer pump motor
Replace motor, P/N 00416.00
Operation
MODEL L-1C INSTALLATION & OPERATION MANUAL Rev. 1.00
Page
12
4.3.
Troubleshooting
PROBLEM
LIKELY CAUSE
SOLUTION
Glasswasher inoperative
Power off at circuit breaker
Reset circuit breaker
Defective power switch
Replace power switch
P/N:
Defective timer assembly motor
00471.10
Replace timer assembly motor
P/N:
Pump Motor inoperative
00501.00
Door is open
Close door
Control drawer is pulled out
Secure control drawer
Defective door switch
Replace door switch
P/N:
Defective timer assembly
00411.00
(Cam 7)
Replace timer assembly
*
P/N:
Defective pump motor contactor
00408.80
Replace contactor
P/N:
Defective pump motor
00404.82
Replace pump motor
P/N:
Pump Motor runs with door
open
00201.00
Defective door switch
Replace door switch
P/N:
Defective pump motor contactor
00411.00
Replace contactor
P/N:
Delime switch is on
00404.82
Turn off delime switch
Motor runs continuously
Delime switch is on
Turn off delime switch
*The timer assembly motor (
P/N: 00501.00
) or micro switches (
P/N: 00411.00
Low spray arm water flow
) can be replaced
independently if that is the only component that has failed.
Limed up spray arm nozzles
De-lime spray arm nozzles
With power on, activating
start switch does not begin
cycle
Defective fill/start switch (cycle
light will not light either)
Replace fill/start switch
P/N:
Defective timer assembly
03470.01
(Cam 1)
Replace timer assembly
*
P/N: 00408.80
Operation
MODEL L-1C INSTALLATION & OPERATION MANUAL Rev. 1.00
Page
13
PROBLEM
LIKELY CAUSE
SOLUTION
Start switch requires more
than 1-second activation to
run cycle
Defective (Instant Start) ice cube
relay
Replace ice cube relay
P/N:
Activating fill switch does
not fill glasswasher
00631.00
Defective fill/start switch
Replace fill/start switch
P/N:
Defective water solenoid valve
03470.01
Replace water solenoid valve
P/N:
Fill water won’t shut off
03603.10
Defective water solenoid valve
Replace water solenoid valve
P/N:
Defective fill/start switch
03603.10
Replace fill/start switch
P/N:
Defective timer assembly
03470.01
(Cam 4)
Replace timer assembly
*
P/N:
Activating drain switch
does not drain
glasswasher
00408.80
Drain hose is kinked
Un-kink drain hose
Defective drain switch
Replace drain switch
P/N:
Defective drain valve motor
03406.64
(Pump will still run)
Replace drain valve motor
P/N:
Detergent pump does not
run
04103.21
Defective detergent pump motor
Replace pump motor
P/N:
Defective timer assembly
00416.00
(Cam 2)
Replace timer assembly
*
P/N:
Sani pump does not run
00408.80
Defective sani pump motor
Replace pump motor
P/N:
Defective timer assembly
00416.00
(Cam 5)
Replace timer assembly
*
P/N:
*The timer assembly motor (
P/N:
00408.80
00501.00
) or micro switches (
P/N: 00411.00
Rinse pump does not run
) can be replaced
independently if that is the only component that has failed.
Defective rinse pump motor
Replace pump motor
P/N:
Defective timer assembly
00416.00
(Cam 6)
Replace timer assembly
*
P/N:
Activating detergent primer
switch does not run pump
00408.80
Defective sani/detergent primer
switch
Replace primer switch
P/N:
Defective detergent pump motor
03470.00
Replace pump motor
P/N:
Activating sani primer
switch does not run pump
00416.00
Defective sani/detergent primer
switch
Replace primer switch
P/N:
Defective sani pump motor
03470.00
Replace pump motor
P/N:
Activating rinse primer
switch does not run pump
00416.00
Defective rinse primer switch
Replace primer switch
P/N: 03470.00
Operation
MODEL L-1C INSTALLATION & OPERATION MANUAL Rev. 1.00
Page
14
PROBLEM
LIKELY CAUSE
SOLUTION
Defective rinse pump motor
Replace pump motor
P/N:
Counter does not
increment
00416.00
Defective counter
Replace counter
P/N:
Defective timer assembly
03408.50
(Cam 3)
Replace timer assembly
*
P/N:
Running light does not
light while cycle runs
00408.80
Defective cycle light
Replace running light (green)
P/N:
Power light does not light
but glasswasher runs
00406.60
Defective power light
Replace power light (red)
P/N:
Wash tank temperature
gauge displays wrong
temperature
00406.00
Defective temperature gauge
Replace temperature gauge
P/N:
Delime switch does not
activate pump motor
201.01
Defective delime switch
Replace delime switch
P/N:
Defective pump motor
00475.30
Replace pump motor
P/N:
*The timer assembly motor (
P/N:
00201.00
00501.00
) or micro switches (
P/N: 00411.00
) can be replaced
independently if that is the only component that has failed.
Operation
MODEL L-1C INSTALLATION & OPERATION MANUAL Rev. 1.00
Page
15
Addendum for Machines Installed in the City of Chicago
“All food dispensing establishments using chlorine or other approved chemical sanitizers shall, at all
times, maintain an adequate testing device.”
“Dishes and other eating and drinking utensils to be washed in a dishwashing glasswasher shall be
properly scraped and pre-rinsed and shall be stacked in racks or trays so as to avoid overcrowding,
and so as to permit the wash and rinse waters to reach all surfaces of each utensil.”
“In glasswasher washing, multi-use eating and drinking utensils shall be washed in water containing
a suitable detergent at a temperature of 120
°
F to 140
°
F or other method approved by the
Department of Health.”
“The water in the wash tank shall be changed during operation as often as is necessary to keep it
reasonably clean. An effective concentration of detergent in the wash water shall be maintained at
all times.”
“Bactericidal treatment shall consist of exposure of all surfaces of dishes and utensils being washed
to a rinse of clean water, at a temperature of not less than 180
°
F or other method approved by the
Department of Health.”
“All dishwashing glasswashers shall maintain a flow pressure not less than 15 or more than 25
pounds per square inch on the fresh water line at the glasswasher and not less than 10 pounds per
square inch at the rinse nozzles. A suitable gauge cock shall be provided immediately upstream
from the final rinse sprays to permit checking the flow of the final rinse water. An easily readable
thermometer accurate to a
+
2
°
F. shall be provided on both the wash and rinse water lines of the
dishwashing glasswasher which will indicate the temperature of the water solution there in.”
“Dishwashing glasswashers shall be thoroughly cleaned at least once each day. The pumps and
the wash and rinse sprays or jets shall be so designed that a forceful stream of water will reach all
surfaces of the utensils when they are properly racked. These parts shall be thoroughly cleaned at
least once each day. The pumps and the wash and rinse sprays or jets shall be designed that a
forceful stream of water will reach all surfaces of the utensils when they are properly racked. These
pars shall be readily accessible for inspection and cleaning.
“After bactericidal treatment, utensils and containers shall be stored at a sufficient height above the
floor in a clean, dry place, protected from flies, splash, dust, overhead leakage and condensation,
and other contamination. Containers and utensils shall be inverted, covered, or otherwise protected
from contamination until used for serving.”
Drain racks, trays and shelves shall be made of non-corrodible material and shall be kept clean. In
handling containers and utensils the surfaces thereof which come in contact with food or drink shall
not be touched by the hands, except during the process of washing. Tables for clean and dirty
dishes and food shall be so arranged that the dirty dishes will be as far removed from the food and
clean dishes as may be possible.
All single service articles and utensils shall be purchased in sanitary cartons and stored in a clean,
dry place until used, and after removal from the cartons, these articles shall be handled in such a
manner as to prevent contamination.
Please note the following procedures must be followed for City of Chicago Approval:
1. All low energy models must have low level sani-alarms, both visual and audio.
2. All models must have a City of Chicago approval data label affixed to the glasswasher.
3. Chlorine sanitizer must be a minimum of 100 PPM.
MODEL L-1C INSTALLATION & OPERATION MANUAL Rev. 1.00
Page
16
Appendix A: Operator & Cleaning Instructions
Electrical Diagram
MODEL L-1C INSTALLATION & OPERATION MANUAL Rev. 1.00
Page
17
5. Electrical Diagram
WIRE DIAGRAM FOR MODEL: L-1C
ON
OFF
WATER
SOLENOID
VALVE
PUMP
MOTOR
DET
SANI
RINSE
DETERGENT
PRIMER
RINSE
PRIMER
L1
T1
DOOR
SAFETY
SWITCH
MOTOR
CONTACTOR
START
RUNNING
LIGHT
NC
NO
C
1
4
8
5
9
12
14
INSTANT START
RELAY
13
115 VAC
NEUTRAL
GND
POWER
SANI
PRIMER
05/22/2013
DRAIN
DELIME
NORMAL
COUNTER