Full Text Searchable PDF User Manual
MODEL GL-X
PARTS MANUAL
Rev. 1.03A
8 0 0 - 8 5 4 - 6 4 1 7
F A X 7 1 4 - 8 9 5 - 2 1 4 1
C M A D I S H M A C H I N E S
1 2 7 0 0 K N O T T A V E N U E
GARDEN GROVE, CALIFORNIA 92841
www.cmadishmachines.com
T
ABLE OF
C
ONTENTS
M
ODEL
CMA-GL-X
1.
PARTS MANUAL ..........................................................................................3
1.1.
I
NITIAL
P
ARTS
K
IT
(P/N 4001.00)................................................................................................... 3
1.2.
O
PTIONAL
S
ANI
A
LARM
.................................................................................................................. 4
1.3.
E
XPLODED
V
IEW
D
RAWINGS
........................................................................................................... 5
1.3.1.
Cabinet Assembly ................................................................................................................... 5
1.3.2.
GLX Door Assembly ............................................................................................................... 6
1.3.3.
Spray System Assembly........................................................................................................... 7
1.3.4.
S/S Pump Assembly (Effective August 2009) .......................................................................... 8
1.3.5.
Pump Assembly....................................................................................................................... 9
1.3.6.
Plumbing System Assembly................................................................................................... 10
1.3.7.
Drain System Assembly......................................................................................................... 11
1.3.8.
Control Box .......................................................................................................................... 12
1.3.9.
Power Box ............................................................................................................................ 13
1.3.10.
Peristaltic Pump Assembly ................................................................................................... 14
1.3.11.
Drain Valve ......................................................................................................................... 15
1.3.12.
Thermometer......................................................................................................................... 16
1.3.13.
GLX Heater Assembly .......................................................................................................... 17
Parts Manual
1. Parts Manual
1.1.
Initial Parts Kit (P/N 4001.00)
P/N
DESCRIPTION
Qty
00200.10
Pump Assy, 110/220V 60 Hz, Open
1
00206.00
Pump Seal Kit
1
00208.00
Slip Joint Nut Gasket
1
00304.03
Spray Arm B GL-X
1
00308.50
Spray Arm End Plug SS
1
00404.82
Motor Contactor Relay
1
00411.00 Micro
Switch
1
00415.00
Peristaltic Pump Assembly, 120V/60Hz
1
03470.01
Toggle Switch, momentary, (.25 flat terminal)
1
00425.51
Chemical Tubing Blue
50 ft.
00425.53
Chemical Tubing Red
50 ft.
00425.54
Chemical Tubing White
50 ft.
00433.10
Master Switch (20 Amp)
1
00435.00
Squeeze Tube, 8”, Silicone
1
00435.62
Squeeze Tube, 24”
1
00458.00
Squeeze Tube, Black (Detergent)
1
00501.00
Timer Motor, 2-Minute
1
00557.55
Kynar Reed Switch, 110/220V, 36”
1
00707.00
1/2 Water Solenoid Repair Kit, JE
1
00715.00
1/2 Ball Check Valve
1
00738.10
Solenoid Coil, JE, 120V, (¾” & ½”)
1
03202.00 Thermometer,
Capillary
1
03406.64 Drain
Toggle
Switch
1
03415.00
Chemical Tube Bulkhead
1
03415.60
Chemical Bulkhead (Teflon) Assy
1
04103.00
GL-X Drain Valve, 120V
1
04110.00
SS L1-C/L-1X Drain Screen
1
04303.00
GL-X Spray Arm Bearing
1
04305.10
Red Silicone Gasket, 1/16 Thick
1
04517.15
Door Stop (Parallel)
1
NOTE: CMA recommends that the initial parts kit be kept on hand as a back up supply of critical
parts in the event your machine should require emergency service. All the parts
included in this kit are unique to the GL-X glasswasher.
MODEL GL-X PARTS MANUAL Rev. 1.03A
Page
3
Parts Manual
1.2.
Optional Sani Alarm
Part Number 12508.00
Exploded View
ITEM
NO.
NO.
REQ’D
P/N DESCRIPTION
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
1
3
00400.00
Conduit, 3/8” Sealtite
8
5
00931.00
Wire Tie, Small
2
1
00401.00
S.T. 3/8” Straight Connector
9
1
12510.00
Sanitizer Alarm Box Assembly
3
1
00402.00
S.T. 90 Degree 3/8” Connector
10
1
12511.00
Sanitizer Low Level Vacuum Switch
4
1
00406.00
Control Box Light, .5” Diameter, Red
11
1
12512.00
Sanitizer Alarm Buzzer, 120 Volts
5
1
00435.00
Squeeze Tube, 8”
12
4
40126.10
#10 x 3/4" Sheet metal Screw
6
1
00521.00
Wire, 18 Gauge, Orange, 6 ft.
13
4
40127.00
Wall Anchors
7
1
00531.00
Wire, 18 Gauge, White, 6 ft.
14
1
00426.00
Y Hose Connector, 3/16”
MODEL GL-X PARTS MANUAL Rev. 1.03A
Page
4
Parts Manual
1.3.
Exploded View Drawings
1.3.1. Cabinet
Assembly
ITEM
NO.
NO.
REQ’D
P/N DESCRIPTION
ITEM
NO.
NO.
REQ’D
P/N DESCRIPTION
1
1
15901.62
GL-X Body
13
1
00924.00
¼” SS Washer
2
1
14503.50
GL-X EZ Top
14
2
00940.50
10-32 X 3/8” Truss Head Screw
3
1
15902.62
GL-X Stand
15
2
03415.00
Chemical Tube Bulkhead
4
2
15902.84
GL-X Stand Panel
16
16
00914.00
10-32 X 5/8” Panhead Screw
5
1
15915.62
GL-X Peri-Pump Panel
17
12
00439.00
Snap Bushing 500-6
6
1
04912.60
GL-X Tray Track (LH)
18
1
15922.62
GL-X Electrical Cover
7
1
04911.60
GL-X Tray Track (RH)
19
4
01310.00
Bullet Foot
8
1
13463.10
Liquid Level Switch
20
4
01572.64
GL-X Leg
9
2
03816.00
Nylon Retaining Washer
21
4
00941.00
10-32 X 5/8” Panhead Screw
10
1
03415.60
Chem. Tube Bulkhead
22
1
14506.50
Door Gasket
11
12
00912.00
¼” SS Nut
23 1 14506.45
Gasket
Bracket
12
4
00922.00
¼” Lock Star Washer
MODEL GL-X PARTS MANUAL Rev. 1.03A
Page
5
Parts Manual
1.3.2. GLX
Door
Assembly
P/N 15905.10 DOOR ASSEMBLY INCLUDES ITEMS: 1,5,7,9,10,11,13,14 & 15.
ITEM
NO.
NO.
REQ’D
P/N DESCRIPTION
ITEM
NO.
NO.
REQ’D
P/N DESCRIPTION
1
1
15906.60
GL-X Door
10
1
14558.61
Door Magnet Holder
2
2
04517.60
Door Support Rod Block
11
2
00965.00
6-32 Lock Nut
3
1
14570.00
Door Hinge
12
2
00605.20
Door Rod Spacer
4
1
14570.50
Door Hinge (LH)
13
2
04517.15
Door Stop (Parallel)
5
2
04919.00
Door Rod Screw
14
10
00912.00
1/4"-20 Nylon Lock Nut
6
1
04918.60
Door Support Rod Right
15
14
00924.00
1/4" SS Washer
7
1
04919.50
Door Support Rod Left
16
4
00914.10
1/4"-20 x 5/8” Hex Head Bolt
8
2
00557.80
Door Magnet
17
2
14518.00
Splash Guard
9
2
00970.60
6 32 x 1/2" Flathead Screw
MODEL GL-X PARTS MANUAL Rev. 1.03A
Page
6
Parts Manual
1.3.3. Spray
System
Assembly
ITEM
NO.
NO.
REQ’D
P/N DESCRIPTION
1
8
00912.00
1/4"-20 Nylon Lock Nut
2
16
00924.00
1/4" SS Washer
3
8
00929.00
1/4"-20 x 3/4" Truss Head Bolt
4 2
04306.00 Square
Manifold
Gasket
5
2
04305.10
Red Silicon Gasket
6
2
04303.00
Spray Arm Bearing
7
2
00304.03
Spray Arm “B” Series
8
4
00308.50
Spray Arm End Plug
9
1
04304.00
GL-X Spray Manifold
MODEL GL-X PARTS MANUAL Rev. 1.03A
Page
7
Parts Manual
1.3.4. S/S Pump Assembly (Effective August 2009)
ITEM
NO.
NO.
REQ’D
P/N DESCRIPTION
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
1
3
00908.00
5/16”-18 x 5/8” SS Hexhead Bolt
11
1
04206.75
SS Pump Cover
2
3
00926.00
5/16” SS Washer
12
1
00214.50
1/2" Comp x 3/8” MIP Adapter
3
1
00200.78
SS Pump Motor Holder "L"
13
1
00208.40
Slip Joint Nut O Ring Buna
4
1
00201.65
SS Wash Pump Motor 115v
14
1
00207.00
Slip Joint Nut 1 1/2 x 1 1/4
5
1
00201.96
Slinger Washer Cone Shape
15
1
00238.00
3/8” Male Plug
6
1
03224.60
SS Pump Backplate
16
1
00200.75
Includes Items 4,5,6,7,8,9,and 11
7
1
03226.70
Volute O-Ring For SS Pump
17
1
03222.74
Flat Washer 8 mm
8
1
00206.70
SS Pump Seal Kit
18
1
03222.72
Shaft Nut Lock Washer 8mm
9
1
03222.60
SS Pump Impeller
19
1
13809.70
SS Pump Seal Shaft Nut 8mm
10
1
50302.10
1" MPT x 1" Barb Brass
20
6
00914.70
Socket Head Screw 10 mm
MODEL GL-X SERVICE & PARTS MANUAL Rev.1.03A
Page
8
Parts Manual
1.3.5. Pump
Assembly
ITEM
NO.
NO.
REQ’D
P/N DESCRIPTION
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
1
7
00908.00
5/16”-18 x 5/8” SS Hexhead Bolt
12
1
04204.00
Compression Nut 2.5”
2
7
00926.00
5/16” SS Washer
13
1
14004.00
1” close Nipple SS
3
4
13805.00
5/16”-18 Nylon Lock Nut
14
1
04601.00
45 Degree Elbow FIP x FIP
4
1
04909.00
Motor Mount
15
1
50302.06
1” MIP x 1” Barb PVC
5
1
00201.00
Pump Motor 1 HP
16
1
00200.10
Includes Items 5, 6, 7, 9 & 17
6
8
00921.00
3/8”-16 x 3/4" Hex Bolt
17
1
03226.00
Pump “O” Ring Gasket
7
1
03224.00
Pump Base (Mount)
18
1
00238.00
3/8” Male Plug
8
1
00206.00
Pump Seal Kit
19
1
00214.50
1/2" Comp x 3/8” MIP Adapter
9
1
03222.05
Impeller (universal) open
20
1
00208.20
Slip Joint Nut Friction Ring
10 1 04206.00
Pump
cover
11
1
00208.00
Slip Joint Nut Gasket
MODEL GL-X PARTS MANUAL Rev. 1.03A
Page
9
Parts Manual
1.3.6. Plumbing System Assembly
ITEM
NO.
NO.
REQ’D
P/N DESCRIPTION
ITEM
NO.
NO.
REQ’D
P/N DESCRIPTION
1
-
03623.00
1/2" Vac. Brkr Repair Kit – WATTS
17
2
00743.10
1/2" Tee FxFxF
2
1
03624.00
1/2" Vacuum Breaker – WATTS
18
1
03604.00
S/S Water Solenoid Valve
3
1
00721.00
1/2" Jamb Nut
19
1
41062.00
1/2 Strainer Ball Valve
4
4
03614.00
1/2" Brass (Close) Nipple
20
2
00421.51
6-32 X ¼” Panhead SS
5
2
00748.50
1/2" Shrub Head
21
1
00739.50
Vacuum Breaker Cap SS
6
1
04605.82
GL-X “U” Table
22
1
03624.25
Vacuum Breaker Bonnet Brass
7
1
00715.00
Ball Check Valve
23
1
13642.00
½” Brass Plug
8
1
15401.50
SS Braided Hose
24
6
00760.00
5/8" Comp. X ½”M.I.P. Adapter
9
1
00214.50
1/2" Comp x 3/8” MIP FTG
25
-
00706.10
Solenoid Plunger Spring Only
10
4
04605.84
GL-X Straight Tube
26
1
00761.00
5/8 Comp X 3/4 MIP Adapter
11
1
03108.60
Transfer Hose 1" Reinforced 2 ft
27
1
04606.00
GL-X L tube
12
-
00738.10
JE Solenoid Coil
28
1
50302.20
3/4" F X 1" Barb Plastic Fitting
13
-
03603.20
1/2" Water Solenoid Bonnet
29
2
03101.00
Hose Clamp # 16 1"
14
-
00786.00
JE Solenoid Valve Plunger
30
1
41015.60
1/4 Water Solenoid Coil Only 110V
15
1
00707.00
JE ½” Solenoid Rep. Kit
31
1
03604.30
Dema Valve Repair Kit 1/2"
16
1
03603.10
JE ½” Solenoid Valve
MODEL GL-X PARTS MANUAL Rev. 1.03A
Page
10
Parts Manual
1.3.7. Drain System Assembly
ITEM
NO.
NO.
REQ’D
P/N DESCRIPTION
1
1
04105.00
Pump Hose 6.5”
2
6
03101.00
1” Hose Clamp #16
3 1 04103.00
Drain
Valve
4
1
03108.51
1” Goose Neck Drain Hose
5
1
04110.00
Drain Sump Screen
6
1
50302.06
1” MIP X 1” Barb PVC
7
1
03109.00
Drain Hose 90 deg. 1” I.D.
MODEL GL-X PARTS MANUAL Rev. 1.03A
Page
11
Parts Manual
1.3.8. Control
Box
ITEM
NO.
NO.
REQ’D
P/N DESCRIPTION
ITEM
NO.
NO.
REQ’D
P/N DESCRIPTION
1
1
15520.00
Power Block 12 Position
12
1
00438.00
Snap bushing, Universal
2
1
00474.00
Delimer switch Bracket
13
3
01001.00
6-32 x 1” Panhead Screw
3
1
00475.30
Delimer Switch DPST 20 Amp.
14
3
00971.10
4-40 Nylon Lock Nut
4
2
00631.00
Ice Cube Relay
15
6
00927.00
8-32 Nylon Lock Nut
5
1
03203.50
Single Temp. Display Unit
16
4
00631.00
8-32 X ½” Panhead Screw
6 1
03202.60
Thermometer
Transformer
17 1 00557.55
Reed
Switch
7
1
15904.62
Control Drawer
18
4
00917.00
8-32 PM Nut
8
1
03481.00
Drain Rocker Switch
19
2
03705.82
Sponge Strip
9
1
00421.40
Start/Fill Rocker Switch
20 1 13426.50
Ground
Block
10
1
15524.00
Power Rocker Switch
21
1
00965.00
6-32 Nylon Lock Nut
11
1
03202.66
Thermister
22
1
00470.10
Toggle Switch Rubber Boot
MODEL GL-X PARTS MANUAL Rev. 1.03A
Page
12
Parts Manual
1.3.9. Power Box
ITEM
NO.
NO.
REQ’D
P/N DESCRIPTION
ITEM
NO.
NO.
REQ’D
P/N DESCRIPTION
1
1
15923.62
GL-X Electrical Box
9
2
03801.00
10-32 Nylon Lock Nut
2 2 13012.15
GL-X
Contactor
10 1 00408.80
2
Minute
Timer
GL-X
3
1
15520.50
Power Block 3 Position
11
6
15400.10
¾” Slit Ribbed Tubing
4
3
00438.00
Snap Bushing Universal
12
1
15921.00
Timer Mount
5
0.5
13003.60
Contactor DIN Rail
13
2
00941.00
10-32 X 5/8” Pan Head Screw
6
2
13525.00
8-32 x 1” Pan Head Screw
14
2
03801.00
10-32 Nylon Lock Nut
7
2
00927.00
8-32 Nylon Lock Nut
15 1 15914.82
GL-X
Peri-Pump
Mount
8
2
00941.00
10-32 Pan Head Screw
16
3
03475.00
Primer Switches
MODEL GL-X PARTS MANUAL Rev. 1.03A
Page
13
Parts Manual
1.3.10. Peristaltic Pump Assembly
ITEM
NO.
NO.
REQ’D
P/N DESCRIPTION
ITEM
NO.
NO.
REQ’D
P/N DESCRIPTION
1
3
00416.00
Peristaltic Pump Motor
G
3
00424.00
Rotor Bearing Carriage
2
3
00417.00
Peristaltic Pump Block
H
3
00935.00
1/4"-20 x 1/4" Allen Screw
3
6
00919.00
10-32 x 1 1/2" Pan Head Screw
10
6
00448.00
Barrel Connector (Male)
4
3
00918.00
10-32 x 1 1/2" Fillister HD Screw
11
AR
00425.51
Chemical Tubing (Blue)
5
6
00932.00
Wire Tie – Large
12
AR
00425.53
Chemical Tubing (Red)
6
7
00418.00
Peristaltic Pump Block Cover
13
AR
00425.54
Chemical Tubing (White)
7
12
00911.00
8-32 x 1/2" Pan Head Screw
14
2
03415.00
Chemical Tube Bulkhead
8 2 00435.00
Squeeze
Tube
(Clear)
15 2 00443.00
Tube
Stiffener
8A
1
00458.00
Squeeze Tube – Black Detergent
16*
1
00415.00
Complete Peristaltic Pump
9
3
00419.00
Peristaltic Rotor Assembly
17
1
03415.60
Bulk Head For Sanitizer
E 6 00423.00
Rotor
Bearing
18 1 00435.62
24”
Squeeze
Tube
F
6
00422.00
Rotor Bearing Pin
*Item 16 includes items 1-4, 6-10.
MODEL GL-X PARTS MANUAL Rev. 1.03A
Page
14
Parts Manual
1.3.11. Drain Valve
ITEM
NO.
NO.
REQ’D
P/N DESCRIPTION
1
1
04103.21
Drain Motor 115V, 60Hz
2
1
04103.14
Drain Valve Spring
3
1
04103.20
Drain Valve Drive Pin
4
1
04103.19
Drain Valve Washer (Thin)
5
1
04103.23
Drain Seal Washer (Black)
5A
1
04103.17
Drain Seal Washer (White)
6
1
04103.12
Drain Valve Housing
7
4
00941.00
#10-32 x 5/8” Pan Head Screw
8
3
04103.24
Drain Valve Housing Spacer
9 1
04103.16 Hinge/Seal
10 1 04103.15 Drain
Housing
Gasket
11
1
04103.13
Drain Valve Housing Cover
12
4
04103.18
#8 x 5/8” Self-Threading Screw
MODEL GL-X SERVICE & PARTS MANUAL Rev.1.03A
Page
15
Parts Manual
1.3.12. Thermometer
P/N 03202.00
MODEL GL-X PARTS MANUAL Rev. 1.03A
Page
16
Parts Manual
1.3.13. GLX Heater Assembly
ITEM
NO.
NO.
REQ’D
P/N DESCRIPTION
1 1
15920.64 GL-X
Heater
Box
2
1
15417.30
1250 Watt Heater
3 1
04109.10 Sump
Heater
4 1
13417.89 Thermostat
MODEL GL-X PARTS MANUAL Rev. 1.03A
Page
17