Full Text Searchable PDF User Manual
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M O D E L S
E S T / E S T T A L L
PARTS MANUAL
Rev 1.07B
C M A D I S H M A C H I N E S
1 2 7 0 0 K N O T T S T R E E T
GARDEN GROVE, CALIFORNIA 92841
8 0 0 - 8 5 4 - 6 4 1 7
F A X 7 1 4 - 8 9 5 - 2 1 4 1
www.cmadishmachines.com
T
ABLE OF
C
ONTENTS
M
ODEL
EST
1.
PARTS MANUAL .......................................................................................... 3
1.1.
I
NITIAL
P
ARTS
K
IT
(P/N
01100.84) ................................................................................................. 3
1.2.
O
PTIONAL
S
ANI
A
LARM
.................................................................................................................. 4
1.3.
E
XPLODED
V
IEW
D
RAWINGS
........................................................................................................... 5
1.3.1.
Cabinet Assembly (EST/EST Tall) .......................................................................................... 5
1.3.2.
Control Box Assembly............................................................................................................. 6
1.3.3.
Door Actuator Assembly (EST/EST Tall) ............................................................................... 7
1.3.4.
Door Actuator Assembly for Corner EST/EST Tall ................................................................ 8
1.3.5.
Pump Assembly ....................................................................................................................... 9
1.3.6.
Plumbing System Assembly (Effective August 2012) .............................................................10
1.3.7.
Plumbing System Assembly ....................................................................................................11
1.3.8.
Spray System Assembly (EST/EST Tall) ................................................................................12
1.3.9.
Power Drain Assembly ..........................................................................................................13
1.3.10.
Power Drain Retrofit Kit p/n 00104.95 .................................................................................14
1.3.11.
Peristaltic Pump Assembly ....................................................................................................15
Parts Manual
MODEL EST PARTS MANUAL Rev. 1.07B
Page
3
1. Parts Manual
1.1.
Initial Parts Kit (P/N 01100.84)
P/N
DESCRIPTION
Qty
00104.50
Drain Motor, 120V 60Hz
1
00105.82
Drain Spring (V)
1
00108.82
Drain Actuator Arm (V)
1
00109.82
Drain Actuator Shaft (V)
1
00115.85
Drain Screen
1
00120.00
Thermometer
1
00121.60
Drain Diaphragm
1
00200.10
Pump Assembly, 110/220V 60Hz
1
00206.00
Pump Seal Kit
1
00308.20
Spray Arm End Plug, E-VA
1
00341.20
Spray Arm Bearing
1
00406.00
Control Box Light, .5” Diameter, Red
1
00407.83
Timer, 90 Sec, 8 Cam
1
00416.00
Peristaltic Pump Assembly, 120V/60Hz
1
00435.00
Squeeze Tube, 8”, Silicon
1
00470.10
Toggle Switch Rubber Boot
3
00471.10
Toggle Switch, Off/On, 20-Amp
1
00475.00
Toggle Switch, DPDT, 15-Amp, Delimer
1
00562.00
Door Limit Switch, Roller Action
1
00602.00
Door Spring
1
00631.00
Ice Cube Relay, 120V
1
00707.00
1/2" Water Solenoid Repair Kit, JE
1
00738.10
Solenoid Coil, JE, 120V ( ¾” & ½” )
1
00935.00
1/4-20 x 1/4" Allen Screw
2
00938.82
1/2” Drain Bushing, Brass (V)
2
03415.50
Flex-Tight Fitting
1
03470.00
Toggle Switch, Momentary, Screw Terminals
1
03623.00
1/2” Vacuum Breaker Repair Kit, Watts
1
00425.51
Chemical Tubing, Blue
50 ft
00425.53
Chemical Tubing, Red
50 ft
00425.54
Chemical Tubing, White
50 ft
Parts Manual
MODEL EST PARTS MANUAL Rev. 1.07B
Page
4
1.2.
Optional Sani Alarm
Part Number 12508.00
Exploded View
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
1
3
00400.00 Conduit, 3/8” Sealtite
8
5
00931.00 Wire Tie, Small
2
1
00401.00 S.T. 3/8” Straight Connector
9
1
12510.00 Sanitizer Alarm Box Assembly
3
1
00402.00 S.T. 90 Degree 3/8” Connector
10
1
12511.50 Sanitizer Low Level Vacuum Switch
4
1
00406.00 Control Box Light, .5” Diameter, Red
11
1
12512.00 Sanitizer Alarm Buzzer, 120 Volts
5
1
00435.00 Squeeze Tube, 8”
12
4
40126.10 #10 x 3/4" Sheet metal Screw
6
1
00521.00 Wire, 18 Gauge, Orange, 6 ft.
13
4
40127.00 Wall Anchors
7
1
00531.00 Wire, 18 Gauge, White, 6 ft.
14
1
00426.00 Y Hose Connector, 3/16”
Parts Manual
MODEL EST PARTS MANUAL Rev. 1.07B
Page
5
1.3.
Exploded View Drawings
1.3.1. Cabinet Assembly (EST/EST Tall)
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
1
2
01506.30 Door (Standard Stamped)
14
2
01505.32 Tray Track, Inline
01506.10 Door (Pizza) Dimple Stamped
15
1
01579.50 EVA Splash Card
2
1
01510.50 Wrapper 3 Door EST (2010)
16
4
00636.10 EZ Glide Door Guide Sq 21-7/8”
01510.43 Wrapper EST-Tall (2010)
00636.15 EZ Glide Door Guide 25-7/8”
3
1
00115.85 Drain Screen
17
1
01502.95 EST Stand
4
18
00906.00 1/4-20 x 1/2" Hex head Bolt
18
16
00905.00 1/4-20 x 1/2" Truss Head Bolt
5
60
00924.00 1/4" SS Washer
19
1
00120.00 Thermometer (Bi Metal)
6
40
00912.00 1/4-20 Nylon Lock Nut
20
1
01540.40 Wrapper Panel E-AH/EST w/o holes
7
6
00940.50 10-32 x 3/8" Truss Head Screw
01540.44 Wrapper Panel E-EVA AH Tall
8
1
00120.40 EVA Power Drain Cover
21
1
01505.20 Tray Track, Corner
9
4
01145.00 Leg Ass'y 10" w\Adjustable Socket
22
1
01540.39 Wrapper Panel EVA-C
10
4
01554.30 Ez Glide Door Guide SS 21 1/8”
01540.43 Wrapper Panel EVA-C Tall
17554.00 CMA-180 Door Guide 26-3/8”
23
4
01572.10 SS Leg
11
1
01577.21 S/S Scrap Trap Drawer
24
4
01310.00 Bullet Foot
12
1
01573.30 Sani Mount/Drain Lid
25
1
1502.90
EST Pan
13
1
01577.10 Scrap Trap Body
Parts Manual
MODEL EST PARTS MANUAL Rev. 1.07B
Page
6
1.3.2. Control Box Assembly
Note: Wiring Harness (V)—Part Number 00414.82—(not shown).
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
1
1
00449.00 Lock and Key
15
5
00470.10 Toggle Switch Boot
2
1
01504.09 Control Box Lid
16
1
00471.10 Toggle Switch Off/On 20 Amp
3
5
00911.50 8-32 x 3/8” Pan Head Screw
17
2
00406.00 Control Box Light, 120V, 60Hz
4
1
00407.83 Timer, 90 Seconds
18
1
00400.00 Conduit, 3/8” Sealtite
5
1
03470.01 Toggle Switch, Momentary
19
3
00401.00 S.T. 3/8” Straight Connector
6
1
03408.50 Counter (Face Mount)
20
1
00454.10 3-Pole Socket Terminal Block
7
4
00907.00 6-32 x 1/2" SS Pan Head Screw
21
1
00475.00 Toggle Switch, 15 Amp
8
4
00917.00 8-32 PM Nut
22
1
00562.60 Connector, #562 Door Limit Switch
9
1
01503.09 Control Box Body
23
2
03470.00 Toggle Switch
10
4
00916.00 6-32 pm nut
24
1
00404.82 Contactor Relay
11
3
00415.00 Peristaltic Pump Assembly
*
25
1
00631.00 Ice Cube Relay
12
4
00906.00 1/2-20 x 1/2" Hex Head Bolt
26
1
00562.00 Door Limit Switch, Roller Action
13
4
00924.00 1/4" SS Washer
14
4
00912.00 1/4-20 Nylon Lock Nut
*See section 1.3.10 Peristaltic Pump Assembly for details
Parts Manual
MODEL EST PARTS MANUAL Rev. 1.07B
Page
7
1.3.3. Door Actuator Assembly (EST/EST Tall)
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
1
1
00613.32 Door Handle, 1”
11
4
00906.00 1/4-20 x 1/2" Hex Head Screw
2
1
01556.50 Door Handle Support, 1” (Right)
12
6
00924.00 1/4" SS Washer
3
2
00603.07 Door Spring Extension Rod
13
8
00912.00 1/4-20 Nylon Locknut
4
2
00602.00 Door Spring
14
4
00610.00 Door Handle Spacer, Small
00602.20 Door Spring (Heavy Duty)
15
4
00611.00 Door Handle Spacer, Large
5
2
01506.30 Door (Cut Away)
16
2
00910.00 1/4-20 x 1-1/2” Hex Bolt
6
2
01553.00 Door Handle Link
17
1
01555.50 Door Handle Support, 1” (Left)
7
2
00606.50 Turn Buckle
18
2
00903.00 1/4-20 x 1-3/4” Hex Head Bolt
8
2
00913.00 5/16-18 Nut
19
2
00607.04 Door Handle Cap, 1”
9
2
00926.00 5/16” SS Washer
20
2
01552.00 Door Stop
10
2
00900.00 Cotter Pin
21
1
00563.40 Door Switch Bracket (8-08)
22
1
00563.42 Door Switch Actuator (8-08)
Parts Manual
MODEL EST PARTS MANUAL Rev. 1.07B
Page
8
1.3.4. Door Actuator Assembly for Corner EST/EST Tall
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
1
1
00613.44 Door Handle EVA-C
10
1
13805.00 5/16-18 Nylon Lock Nut
2
1
00619.34 Door Handle Mounting Plate, Long
11
2
01552.00 Door Stop
2A
1
00619.44 Door Handle Mounting Plate, Short
12
6
00924.00 1/4" SS Washer
3
1
00603.86 Extension Rod EVA-C
13
4
00912.00 1/4-20 Nylon Lock Nut
3A
1
00604.84 Door Extension Link
14
4
00610.00 Door Handle Spacer, Small
4
2
00602.00 Door Spring
15
4
00611.00 Door Spacer, Large
00602.20 Door Spring (Heavy Duty)
16
2
00903.00 1/4-20 x 1-3/4” Hex Head Bolt
5
2
01506.30 Door
17
8
00926.00 5/16” SS Washer
6
2
01553.00 Door Handle Link
18
2
00910.00 1/4-20 x 1-1/2” Hex Head Screw
7
1
00606.10 Turn Buckle
19
2
00607.04 Door Handle Cap
8
9
00913.00 5/16-18 Nut
20
8
00920.00 5/16-18 x 3/4" Hex Head Bolt
9
9
00926.00 5/16 SS Washer
21
1
00563.20 Limit Switch Door Bracket, E-VAC
Parts Manual
MODEL EST PARTS MANUAL Rev. 1.07B
Page
9
1.3.5. Pump Assembly
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
1
1
00206.00 Pump Seal Kit
9
1
03108.61 Tranfer Hose 1"
2
1
00201.00 Pump Motor 1Hp 115/208-
230V
10
2
03101.00 Hose Clamp # 16 1"
3
1
03222.05 Impeller (Universal) Open
11
2
00238.00 3/8 Male Plug
4
1
03224.00 Pump Base
12
1
00906.00 1/4-20 X 1/2 Hexhead Bolt
5
1
03226.00 Pump O Ring Gasket
13
1
00912.00 1/4-20 Nylon Lock Nut
6
1
04206.00 Pump Cover
14
4
00921.00 3/8-16 X 3/4 SS Hexhead Bolt
7
1
50302.40 1 ¼ MIP X 1" Barb Fitting
15
1
00924.00 1/4 SS Washer
8
1
50302.06 1" MPT X 1" Barb PVC Sch
80
16
1
00200.10 Pump Assy 110/220V 60Hz
open
Parts Manual
MODEL EST PARTS MANUAL Rev. 1.07B
Page
10
1.3.6. Plumbing System Assembly (Effective August 2012)
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
1
4
00721.00 1/2" Jamb Nut
12
1
03623.00 1/2" Vacuum Breaker Repair Kit
2
2
00745.00 1/2" Street Elbow
13
1
03624.25 1/2" Vacuum Breaker Bonnet, Brass
3
1
00770.00 Water Inlet Elbow Assy
14
1
00739.50 Vacuum Breaker Cap, SS (fits ½” or ¾”)
4
1
03603.10 1/2" Water Solenoid Assembly, J/E
*
15
1
03603.20 1/2" Water Solenoid Bonnet
5
1
00707.00 1/2" Water Solenoid Repair Kit
16
1
00786.00 Water Solenoid Valve Plunger w/Spring
6
1
00796.20 Flush Tube
17
1
00706.10 Valve Plunger, Spring Only
7
1
00738.10 Water Solenoid Coil
18
1
03604.00 SS Water Solenoid Valve 1/2"
8
2
00742.00 1/2" x 1-1/2” Brass Nipple
19
1
00710.10 5/8 Compression Fitting Nut
9
2
00421.51 6-32 x 1/4" Pan Head Screw
20
1
00710.20 5/8 Compression Fitting Ring
10
1
03624.00 Vacuum Breaker Assembly, Watts
**
21
1
00748.00 Sprinkler Head
11
1
00760.00 5/8” Compression x 1/2" MIP Adapter
Parts Manual
MODEL EST PARTS MANUAL Rev. 1.07B
Page
11
1.3.7. Plumbing System Assembly
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
1
4
00721.00 1/2" Jamb Nut
11
1
00760.00 5/8” Compression x 1/2" MIP Adapter
2
2
00745.00 1/2" Street Elbow
12
1
03623.00 1/2" Vacuum Breaker Repair Kit
3
1
00770.00 Water Inlet Elbow Assy
13
1
03624.25 1/2" Vacuum Breaker Bonnet, Brass
4
1
03603.10 1/2" Water Solenoid Assembly, J/E
*
14
1
00739.50 Vacuum Breaker Cap, SS (fits ½” or ¾”)
5
1
00707.00 1/2" Water Solenoid Repair Kit
15
1
03603.20 1/2" Water Solenoid Bonnet
6
1
00796.20 Flush Tube
16
1
00786.00 Water Solenoid Valve Plunger w/Spring
7
1
00738.10 Water Solenoid Coil
17
1
00706.10 Valve Plunger, Spring Only
8
2
00742.00 1/2" x 1-1/2” Brass Nipple
18
1
03604.00 SS Water Solenoid Valve 1/2"
9
2
00421.51 6-32 x 1/4" Pan Head Screw
19
1
00710.10 5/8 Compression Fitting Nut
10
1
03624.00 Vacuum Breaker Assembly, Watts
**
20
1
00710.20 5/8 Compression Fitting Ring
Parts Manual
MODEL EST PARTS MANUAL Rev. 1.07B
Page
12
1.3.8. Spray System Assembly (EST/EST Tall)
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
1
4
00914.00 1/4-20 x 3/4" Hex Head Bolt
9
1
04306.00 Square Manifold Gasket
2
9
00924.00 1/4" SS Washer
10
1
03108.81 Discharge Hose EVA 8 ¾”
3
4
00912.00 1/4-20 Nylon Lock Nut
11
2
03101.00 Hose Clamp
4
1
00966.10 10-32 x 1/4" Hex Head SS Bolt
12
1
00905.82 1/4-20 x 3/8” Truss Head Bolt
5
2
00341.00 Spray Arm Bearing
13
1
00357.20 Lower Spray Base, N EVA 2007
6
2
00304.06 Spray Arm A/C Series
14
4
00955.00 5/16-18 x 5/8” Thumbscrew
7
4
00308.50 Spray Arm End Plug SS
15
1
50302.06 1" MPT X 1" Barb PVC Schedule 80
8
1
1
00305.20 Spray Manifold, EST/N- EVA
16
1
00302.84 Spray Base 0-Ring, E-VA
00305.22 Spray Manifold, EVA Tall
Parts Manual
MODEL EST PARTS MANUAL Rev. 1.07B
Page
13
1.3.9. Power Drain Assembly
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
1
2
00938.82 1/2" Drain Bushing, Brass (V)
8A
2
00109.50 10-32 x 1” Stud
2
4
03801.00 10-32 Lock Nut
9
1
01511.84 Drain Motor Bracket – 3
rd
Generation
3
1
00906.82 1/4-20 x 5/8” Socket Head Screw
10
2
00941.00 10-32 x 5/8” Pan Head Screw
4
1
00105.82 Drain Spring (V)
11
1
01520.82 Diaphragm Support Disk, 1-1/8”
5
1
00108.83 Drain Actuator Arm (includes #3)
12
1
00121.60 Drain Diaphragm
6
1
00109.82 Drain Actuator Shaft (V)
13
1
00912.00 1/4-20 Nylon Lock Nut
7
1
00104.50 Drain Motor, 120V 60Hz
14
1
01521.82 Diaphragm Support Disk, 2”
8
2
00109.40 Shoulder Nut, SS
15
2
04806.00 #10 Brass Washer
Parts Manual
MODEL EST PARTS MANUAL Rev. 1.07B
Page
14
1.3.10. Power Drain Retrofit Kit p/n 00104.95
Parts Manual
MODEL EST PARTS MANUAL Rev. 1.07B
Page
15
1.3.11. Peristaltic Pump Assembly
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
1
1
00416.00 Peristaltic Pump Motor
8
1
00435.00 Squeeze Tube
2
1
00417.00 Peristaltic Pump Block
9
1
00419.00 2-Bearing Rotor Assembly*
3
2
00919.00 10-32 x 1-1/2” Pan Head Screw
10
2
00448.00 Barrel Connector, Male
4
1
00918.00 10-32 x 1-1/2” Fillister Head Screw
11
1
00425.51 Chemical Tubing, Blue
5
1
00418.00 Peristaltic Pump Block Cover
1
00425.53 Chemical Tubing, Red
6
1
03415.50 Flex-Tight Fitting
1
00425.54 Chemical Tubing, White
7
4
00911.00 8-32 x 1/2" Pan Head Screw
12
3
00443.00 Tube Stiffener
Comes w/rotor spacer P/N 422.50