Full Text Searchable PDF User Manual

M O D E L C W S
PARTS
MANUAL
Rev.1.00
C M A D I S H M A C H I N E S
1 2 7 0 0 K N O T T A V E N U E
GARDEN GROVE, CALIFORNIA 92841
8 0 0 - 8 5 4 - 6 4 1 7
F A X 7 1 4 - 8 9 5 - 2 1 4 1
www.cmadishmachines.com

T
ABLE OF
C
ONTENTS
M
ODEL
CWS
1.
PARTS MANUAL ..........................................................................................3
1.1.
I
NITIAL
P
ARTS
K
IT
(P/N)................................................................................................................. 3
1.2.
O
PTIONAL
S
ANI
A
LARM
.................................................................................................................. 4
1.3.
E
XPLODED
V
IEW
D
RAWINGS
........................................................................................................... 5
1.3.1.
Cabinet Assembly ................................................................................................................... 5
1.3.2.
Three Compartment Sink ........................................................................................................ 6
1.3.3.
Control Box Assembly ............................................................................................................ 7
1.3.4.
Door Actuator Assembly......................................................................................................... 8
1.3.5.
Pump Assembly....................................................................................................................... 9
1.3.6.
Plumbing System Assembly................................................................................................... 10
1.3.7.
Spray System Assembly......................................................................................................... 11
1.3.8.
Power Drain Assembly ......................................................................................................... 12
1.3.9.
Peristaltic Pump Assembly ................................................................................................... 13
1.3.10.
Booster Heater Assembly...................................................................................................... 14
www.cmadishmachines.com

Parts Manual
1. Parts Manual
1.1.
Initial Parts Kit (P/N)
P/N
DESCRIPTION
Qty
00104.86
50 RPM Drain Motor, 220 V 50 HZ
1
00115.85 Drain
Sump
Screen
1
00121.60 Drain
Diaphragm
1
00105.81 Drain
Spring
1
00200.14
Pump Assembly CWS
1
00205.00 Pump
Gasket
1
00206.00
Pump Seal kit
1
00304.06
Spray Arm A&C
1
00308.50
Spray Arm End Plug SS
1
00341.00
Spray Arm Bearing
1
00363.00
Spray Base Lock Pin
1
00404.80
Contactor 220 V 20 Amp
1
00411.00 Micro
Switch
1
00415.20
Peristaltic Pump Assembly 220 V/60Hz
1
00418.00
Peristaltic Pump Cover
1
00421.35
Lighted Rocker Switch 220 V (Amber)
1
00421.87
CMA-44 Rocker Switch (White)
1
00433.00
Master Switch (30 Amp)
1
00435.00
Squeeze Tube 8” Silicone
1
00501.10
Timer Motor Assembly 2Min 220/60Hz
1
00562.00
Roller Door Switch
1
00631.05
Ice Cube Relay 220 V
1
00706.00
3/4” Water Solenoid Repair Kit JE
1
00715.00
1/2” Boll Check Valve
1
00735.00
3/4” Vac. Breaker Repair Kit Watts
1
13003.50
Contactor 60 Amp 3 Pole
1
13003.50
Contactor 30 Amp
1
13415.00
EGO Thermostat Retrofit Kit
1
17523.51
Hi Limit Switch 250 Deg.
1
MODEL CWS PARTS MANUAL Rev. 1.00
Page
3

Parts Manual
1.2.
Optional Sani Alarm
Part Number 12508.05
Exploded View
ITEM
NO.
NO.
REQ’D
P/N DESCRIPTION
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
1
3
00400.00
Conduit, 3/8” Sealtite
8
5
00931.00
Wire Tie, Small
2
1
00401.00
S.T. 3/8” Straight Connector
9
1
12510.00
Sanitizer Alarm Box Assembly
3
1
00402.00
S.T. 90 Degree 3/8” Connector
10
1
12511.00
Sanitizer Low Level Vacuum Switch
4
1
00406.05
Control Box Light, .5” Diameter, Red
11
1
12512.05
Sanitizer Alarm Buzzer, 220 Volts
5
1
00435.00
Squeeze Tube, 8”
12
4
40126.10
#10 x 3/4" Sheet metal Screw
6
1
00521.00
Wire, 18 Gauge, Orange, 6 ft.
13
4
40127.00
Wall Anchors
7
1
00531.00
Wire, 18 Gauge, White, 6 ft.
14
1
00426.00
Y Hose Connector, 3/16”
MODEL CWS PARTS MANUAL Rev. 1.00
Page
4

Parts Manual
1.3.
Exploded View Drawings
1.3.1. Cabinet
Assembly
ITEM
NO.
NO.
REQ’D
P/N DESCRIPTION
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
1
1
01500.21
Wrapper
10B
1
16920.00
CWS Pan /Stand Left Sink
2
2
01505.32
Tray Track Inline (AH)
11
1
00120.50
Power Drain Cover CWS/N-EVA
3
2
01506.20
Door (Scullary & CWS)
12
1
01573.50
Sani Mount Drain Lid-CWS
4
1
01577.10 Molded Scrap Trap Body (New)
13
24
00924.00
¼”ss Washer
5
1
01577.20
Molded Scrap Trap Drawer (New)
14
24
00912.00
¼”-20 Nylon Lock Nut
6
4
01310.00
Bullet Foot
15
20
00905.00
¼”-20x1/2” Truss Head Bolt
7
4
00636.30
EZ Glide Plastic Dr 31 ¾”
16
4
00914.10
¼”-20x5/8” Hex Head Bolt
8
1
16904.00
CWS Chemical Tray
17
4
00911.00
8-32x1/2 » Pan Head Screw
9
4
01554.50
EZ Glide Door Guide ss.33”
18
1
01577.40
Scrap Trap Lid
10
1
16920.50
CWS Pan /Stand Right Sink
19
1
00115.85
Drain Screen VA
MODEL CWS PARTS MANUAL Rev. 1.00
Page
5

Parts Manual
1.3.2. Three Compartment Sink
ITEM
NO.
NO.
REQ’D
P/N DESCRIPTION
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
1
1
16922.00
CWS 3 Comp Sink Left
9
1
20472.00
Bumper Spray
1A
1
16922.50
CWS 3 Comp Sink Right
10
1
20475.00
Spray Valve
2
1
16906.00
CWS Sink Scrap Basket
11
1
20450.00
Pre Rinse Hose Handle
3
2
16905.00
CWS Sink Covers
12
1
20416.00
Pre Rinse Check Valve
4
3
20500.00
CWS Rotary Waste Valve
13
1
20451.00
Pre Rinse Hose
4A
3
20500.10
Waste Valve Screen Gasket
14
1
20417.00
Pre Rinse Spring
4B
4
20500.20
Waste Valve Screen
15
1
20419.00
Pre Rinse Hook
5
2
01310.00
Bullet foot
16
1
20420.00
Pre Rinse Hose Pipe Adapter
6
1
20505.00
CWS ½” Faucet
17
1
20415.00
Pre Rinse Wall Bracket
7
1
20411.00
Pre Rinse Unit
18
1
20418.00
Pre Rinse Riser Pipe
8
1
20414.00
Pre Rinse Brush
19
1
20413.00
Add On Faucet
MODEL CWS PARTS MANUAL Rev. 1.00
Page
6

Parts Manual
1.3.3. Control Box Assembly
ITEM
NO.
NO.
REQ’D
P/N DESCRIPTION
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
1
3
00416.20
Peristaltic Pump Motor 220 V
17
3
00911.50
8-32 X 3/8” Pan Head Screw
2
3
00417.00
Peristaltic Pump Block
18
3
00927.00
8-32 Nylon Lock Nut
3
3
00418.00
Peristaltic Pump Cover
19
1
00631.05
Ice Cube relay 220 V
4
3
00419.00
Peristaltic Pump Rotor
20
1
00433.10
Master Switch (20Amp)
5
6
00919.00
10-32 X 1 ½” Panhead Bolt
21
1
13404.20
Socket Terminal Block
6
12
00911.00
8-32 X ½” Panhead screw
22
2
13825.00
8-32 X 1” Pan Head Screw
7
3
00918.00
10-32 X 1 ½” Filister Bolt
23
6
00907.00
6-32 X 1/2” Pan Head Screw
8
1
00449.00
Lock and Key
24
1
00535.00
Control Box Lid Handle
8A
1
00450.00
Key Only
25
1
01504.14
Control Box Lid
9
1
00562.00
Roller Switch
26
3
03470.00
Primer Switch (Momentary)
10
1
00562.60
Roller Switch Connector
27
1
00475.30
Delimer Switch (DPDT 15Amp)
11
5FT
00546.00
Switch Cord
28
1
00421.35
Illuminated Rocker Switch (Amber)
12
1
00404.80
Motor Contactor 20 Amp
29
1
00421.87
Illuminated Rocker Switch (White)
13
1
13003.17
Main Contactor 60 Amp
30
1
03408.55
Counter (Panel Mount) 220 V
14
1
00408.40
Timer 120 Sec 8 Cam 220V/60Hz
31
1
16903.00
Control Box Body
15
1
01514.00
Timer Support Bar
32
5
00470.10
Toggle Switch Rubber Boot
16 8 00411.00
Microswitch
MODEL CWS PARTS MANUAL Rev. 1.00
Page
7

Parts Manual
1.3.4. Door Actuator Assembly
ITEM
NO.
NO.
REQ’D
P/N DESCRIPTION
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
1
1
00613.65
Door Handle For CWS
11
4
00906.00
1/4-20 x 1/2" Hex Head Screw
2
1
01556.50
Door Handle Support, 1” (Right)
12
6
00924.00
1/4" SS Washer
3
2
00603.63
Door Spring Extension Rod
13
8
00912.00
1/4-20 Nylon Locknut
4
2
00602.00
Door Spring
14
4
00610.00
Door Handle Spacer, Small
5
2
01552.00
Door Stop
15
4
00611.00
Door Handle Spacer, Large
6
2
01553.20
Door Handle Link
16
2
00904.00
1/4-20 x 2” Hex Screw
7
2
00606.00
5/16-18 x 7” Eyebolt
17
1
01555.50
Door Handle Support, 1” (Left)
8
2
00913.00
5/16-18 Nut
18
2
00903.00
1/4-20 x 1-3/4” Hex Head Screw
9
2
00926.00
5/16” SS Washer
19
2
00607.04
Door Handle Cap, 1”
10 2 00900.00
Cotter
Pin
MODEL CWS PARTS MANUAL Rev. 1.00
Page
8

Parts Manual
1.3.5. Pump
Assembly
ITEM
NO.
NO.
REQ’D
P/N DESCRIPTION
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
1
1
00206.00
Pump Seal Kit
9
1
03108.61
Intake Hose
2
1
00201.30 Pump Motor 2HP 230/115 V
10
2
03108.00
Hose Clamp
3
1
00203.05
Impeller (close) 4-1/2”
11
2
00238.00
3/8” Male Plug
4
1
00202.00
Pump Base Large
12
2
00914.10
1/4 “ - 20 X 5/8 “ Hex Head Bolt
5
1
00205.00
Pump Gasket
13
2
00912.00
1/4 “ - 20 Nylon Lock Nut
6
1
00204.00
Pump Cover
14
8
00921.00
3/8 “ –16 X 3/4” Hex Head Bolt
7
1
50302.40
1-1/4” MIP X 1” Barb Fitting
15
4
00926.00
5/16” SS Washer
8
1
50302.06 1” MPT X 1” Barb Fitting
16
1
00200.14
CWS Pump Motor Assembly
MODEL CWS PARTS MANUAL Rev. 1.00
Page
9

Parts Manual
1.3.6. Plumbing System Assembly
ITEM
NO.
NO.
REQ’D
P/N DESCRIPTION
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
1
1
00700.00
3/4" Gate Valve
7
1
00747.10
Nipple Brass 1/2” X 5”
2
2
00704.00
3/4" Street Elbow
8
2
00748.00
1/2” Sprinkler Head
3
1
00705.05
3/4" Water Solenoid Valve JE 220 V
9
2
00760.00
5/8 “ Comp X 1/2” MIP Adapter
3A
1
00706.00
Solenoid Valve Repair Kit ¾”
10
2
00761.00
5/8 “ Comp X 3/4” MIP Adapter
3B
1
00705.20
Solenoid Valve Bonnet
11
1
00797.00
CWS Booster Heater Water Line
3C
1
00786.00
Solenoid Valve Plunger w/Spring
12
4
00797.10
CWS Booster Heater Water Line
3D
1
00738.15
Solenoid Valve Coil 220 V
13
1
01525.06
Plumbing Support Bracket
4
1
00710.50
3/4” Vacuum Breaker, Watts
14
1
13633.20
Booster Heater ¾”’ In/Out Adapter
4A
1
00735.00
3/4” Vacuum Breaker Repair Kit
15
2
13639.00
Nipple S/S 3/4” Close
4B
1
00735.60
Vacuum Breaker Bonnet, Brass
16
2
00745.00
1/2” 90 Deg. Street Elbow
4C
2
00970.40
6-32 X 1/4” Self Threading Screw
17
1
00795.60
Flush Tube CWS
5
1
00716.00
1/2 “ X 1/2” X 3/4” Tee F X F X F
18
1
00912.00
1/4”-20 Nylon Lock Nut
6
2
00721.00
1/2 “ Jamb Nut Thin Pattern
19
1
00922.00
1/4” Lock Nut
MODEL CWS PARTS MANUAL Rev. 1.00
Page
10

Parts Manual
1.3.7. Spray
System
Assembly
ITEM
NO.
NO.
REQ’D
P/N DESCRIPTION
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
1
4
00914.00
1/4-20 x 3/4" Hex Head Bolt
10
1
03108.24
Discharge Hose CWS 7”
2
9
00924.00
1/4" SS Washer
11
2
03101.00
Hose Clamp
3
4
00912.00
1/4-20 Nylon Lock Nut
12
1
00905.82
1/4-20 x 3/8” Truss Head Bolt
4
1
00966.10
10-32 x 1/4" Hex Head SS Bolt
13
1
00360.05
CWS Lower Spray Base
5
2
00341.00
Spray Arm Bearing
14
4
00363.00
Spray Base Lock Pin
6
2
00304.06
Spray Arm
14A
4
00363.10
Lock Pin Spring
7
4
00308.50
Spray Arm End Plug
15
1
50302.06
1" MPT X 1" Barb Fitting
8 1
00305.65
CWS
Manifold
16
1
00302.84
Spray Base 0-Ring
9 1
04306.00
Square
Manifold
Gasket
MODEL CWS PARTS MANUAL Rev. 1.00
Page
11

Parts Manual
1.3.8. Power Drain Assembly
ITEM
NO.
NO.
REQ’D
P/N DESCRIPTION
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
1
2
00938.82
1/2" Drain Bushing, Brass (V)
8A
2
00109.50
10-32 x 1” Stud
2
4
03801.00
10-32 Lock Nut
9
1
01511.84
Drain Motor Bracket – 3
rd
Generation
3
1
00906.82
1/4-20 x 5/8” Socket Head Screw
10
2
00941.00
10-32 x 5/8” Pan Head Screw
4
1
00105.81
Drain Spring (V)
11
1
01520.82
Diaphragm Support Disk, 1-1/8”
5
1
00108.82
Drain Actuator Arm
12
1
00121.60
Drain Diaphragm
6
1
00109.82
Drain Actuator Shaft (V)
13
1
00912.00
1/4-20 Nylon Lock Nut
7
1
00104.86
50 RPM Drain Motor, 220V 60Hz
14
1
01521.82
Diaphragm Support Disk, 2”
8
2
00109.40
Shoulder Nut, SS
15
2
04806.00
#10 Brass Washer
MODEL CWS PARTS MANUAL Rev. 1.00
Page
12

Parts Manual
1.3.9. Peristaltic Pump Assembly
ITEM
NO.
NO.
REQ’D
P/N DESCRIPTION
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
1 1
00416.00
Peristaltic
Pump
Motor
E 2
00423.00
Rotor
Bearing
2
1
00417.00
Peristaltic Pump Block
F
2
00422.00
Rotor Bearing Pin
3
2
00919.00
10-32 x 1-1/2” Pan Head Screw
G
1
00424.00
Rotor Bearing Carriage
4
1
00918.00
10-32 x 1-1/2” Fillister Head Screw
H
1
00935.00
1/4-20 x 1/4" Allen Screw
5
1
00418.00
Peristaltic Pump Block Cover
10
2
00448.00
Barrel Connector, Male
6 1
03415.50
Flex-Tight
Fitting
11 1
00425.51
Chemical Tubing, Blue
7
4
00911.00
8-32 x 1/2" Pan Head Screw
00425.53
Chemical Tubing, Red
8 1
00435.00
Squeeze
Tube
00425.54
Chemical Tubing, White
9 1
00419.00
2-Bearing
Rotor
Assembly
12 1
00443.00
Tube
Stiffener
13
2
03426.00
Sight Glass 90 Deg Elbow
14
2
00435.11
Squeeze Tube 3”
15
4
00932.00
Twist
tye
MODEL CWS PARTS MANUAL Rev. 1.00
Page
13

Parts Manual
1.3.10. Booster Heater Assembly
ITEM
NO.
NO.
REQ’D
P/N DESCRIPTION
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
1
1
00214.30
1/4” Comp X 3/8” MIP Fitting
12
1
01594.30
3 Sided Heater Tank Shield w/o Hole
2
1
00743.10
1/2 “ Tee FXFXF Brass
13
1
01595.20
Heater Tank For Temp Sure
3
2
00760.00
5/8 “ Comp X 1/2 ” MIP Adapter
14
1
13003.17
Contactor 60 Amp 3 Pole
4
2
00911.50
8-32” X 3/8 “ Pan Head Screw
15
1
13417.47
CMA 180 Booster Heater Gasket
5
2
00911.60
Screw Phillips M4X6
16
1
13417.67
Immersion Heater 12 Kw 3ph/1ph
6
14
00912.00
1/4”-20 Nylon Lock Nut
17
1
13417.89
Thermostat For 12 Kw Heater (EGO)
7
8
00914.10
1/4”-20 X 5/8 Hex Head Bolt
18
1
13426.50
Ground Block
8
6
00924.00
1/4” S/S Washer
19
1
13642.00
1/2” Male Plug Brass
9
2
00941.00
10-32” X 5/8 “ Pan Head Screw
20
1
17523.51
Hi Limit Switch 250 Deg.
10
2
00971.10
4-40 Nylon Lock Nut
21
1
41030.10
½” 90 Deg. Ell. FXF Brass
11
1
01594.10
Booster Tank Access Cover
MODEL CWS PARTS MANUAL Rev. 1.00
Page
14