Full Text Searchable PDF User Manual

MODEL GLC
PARTS MANUAL
REV.1.02A
8 0 0 - 8 5 4 - 6 4 1 7
F A X 7 1 4 - 8 9 5 - 2 1 4 1
Owner’s Manual
Keep with machine for reference
C M A D I S H M A C H I N E S
1 2 7 0 0 K N O T T A V E N U E
GARDEN GROVE, CALIFORNIA 92841
MODEL GL-C Parts MANUAL Rev. 1.02–6/27/2007
Page
1

T
ABLE OF
C
ONTENTS
M
ODEL
GL-C
1.
PARTS MANUAL ..........................................................................................4
1.1.
I
NITIAL
P
ARTS
K
IT P
/
N
1100.47....................................................................................................... 4
1.2.
E
XPLODED
V
IEW
D
RAWINGS
........................................................................................................... 5
6.2.1. Main Assembly.............................................................................................................................. 5
6.2.2. Conveyor Wheel / Curtain ............................................................................................................ 6
6.2.3. Conveyor Shut-Off Rod Assembly................................................................................................. 7
6.2.4. Control Box Assembly .................................................................................................................. 8
6.2.5. Soap Tank Assembly ..................................................................................................................... 9
6.2.6. Water Inlet Plumbing.................................................................................................................. 10
6.2.7. Sanitizer Plumbing Component Hardware................................................................................. 11
6.2.8. Vacuum Breaker and Hardware ................................................................................................. 12
6.2.9. GL-C Wash Pump Assembly....................................................................................................... 13
6.2.10 Conveyor Drive Assembly.......................................................................................................... 14
6.2.11 GL-C Waste Collector Assy. P/N 16565.00 ............................................................................... 14
6.2.12 Unique Parts for GLC Tall (Effective 06/27/07) ....................................................................... 16
MODEL GL-C Parts MANUAL Rev. 1.02–6/27/2007
Page
2

.............................................................................................................................................................. 16
MODEL GL-C Parts MANUAL Rev. 1.02–6/27/2007
Page
3

Parts Manual
1. Parts Manual
1.1.
Initial Parts Kit p/n 1100.47
P/N
DESCRIPTION
Qty
*00120.00
Thermometer (Bi Metal)
1
00201.47 Wash
Pump
1
00308.47
Spray Arm End Plug
3
00421.47
Conveyor Rocker Switch
1
00472.47
GL-C Conveyor Shut Off Switch
1
00490.47
Wash Pump Capacitor
1
*00631.05
Ice Cube Relay 220V, 12A
1
00631.47
Ice Cube Relay 220V, 20A
1
00715.47
3/8” Check Valve
1
00810.47
GL-C Drive Motor 208-240V
1
00811.47
Drive Motor Spring
1
00815.00
GL-C Peri Pump Complete
1
00820.00
GL-C Peri Pump Circuit Board
1
00821.00 GL-C
Transformer
1
00839.00
Squeeze Tube w/conn.
3
00899.01 Cleaning
Drill
1
00899.02 Cleaning
Brush
1
03470.47 Power
on-off/
Flush Switch
1
*03475.00
Primer Switch - Push Button
1
*03623.00
1/2 Vac Breaker Repair Kit Watts
1
13415.47 GL-C
3kW
Heater
1
*13417.89
Heater Thermostat (EGO)
1
13418.47
GL-C Auto-Fill Timer
1
*13605.00 Pressure
Gauge
1
13703.47
GL-C Curtain – Full Size
1
13703.57
GL-C Curtain – Half Size
1
41015.70
Solenoid Valve 3/8" 220V
1
NOTE: Important! CMA recommends that the initial parts kit be purchased immediately and kept on
hand as a back up supply of critical parts in the event your machine should require
emergency service.
All the parts included in this kit are unique to the GL-C glasswasher (except those with *).
MODEL GL-C Parts MANUAL Rev. 1.02–6/27/2007
Page
4

Parts Manual
1.2.
Exploded View Drawings
6.2.1. Main Assembly
ITEM
NO.
NO.
REQ’D
P/N DESCRIPTION
ITEM
NO.
NO.
REQ’D
P/N DESCRIPTION
1
2
05004.00
Upper Spray Base Inlet Tube
20
1
16506.00
Door Assy.
2
2
14754.10
Grommet
21
2
00940.50
Screw, 10-32 x 3/8”
3
4
03101.47
Clamp #6
22
1
16502.60
Front Pillar (Right Hand)
4
1
03106.47
Braided Hose 3/8”
23
4
01146.00
Leg 6-1/2”- Thread
5
2
14755.00
Wash Arm
24
1
16531.00
Base
6
1
14752.00
Upper Spray Base
25
1
00421.47
Conveyor Rocker Switch
7
1
00924.00
Washer,1/4”
26
1
16514.50
Conveyor Switch Box
8
1
00910.00
Bolt, 1/4-20 x 1 1/2"
27
4
00438.00
Snap Bushing Universal 875-11
9
4
00940.60
Screw, 10-32 x 3/8”
28
1
16502.00
Side Panel Wrap
10
1
14756.00
Lower Spray Base Inlet
Tube
29
1
16530.00
Wash Tank
11
4
14752.10
Spray Base “O” Ring
30
4
00940.60
Screw, 10-32 x 3/8”
12
2
14755.00
Wash Arm
31
1
16510.50
Vacuum
Breaker Access Cover
13
2
14754.00
Rinse Arm
32
1
16513.00
Top Panel
14
6
00308.47
Spray Arm End Plug
33
1
16571.20
Deflector Screen (Rinse)
15
1
16502.50
Face Trim
34
1
16571.00
Drain Deflector (Wash)
16
1
00812.47
Magnetic Door Catch
35
1
14753.00
Lower Spray Base
17
1
00535.30
Door Handle
36
1
00941.00
10-32 X 5/8 Panhead Screw
18
2
00536.00
Screw, 10-24 x 3/8”
37
1
00421.45
GL-C Switch Bumper
19
1
16502.65
Front Pillar (Left Hand)
38
1
16530.50
Tank Support Bracket *
39
1
00860.01
GL-C Moisture Pad 10 x 23 *
*Not shown.
40
1
00860.02
GL-C Moisture Pad 3 x 23 *
41
1
00860.03
GL-C Moisture Pad 10 x 12 *
MODEL GL-C Parts MANUAL Rev. 1.02–6/27/2007
Page
5

Parts Manual
6.2.2. Conveyor Wheel / Curtain
ITEM
NO.
NO.
REQ’D
P/N DESCRIPTION
ITEM
NO.
NO.
REQ’D
P/N DESCRIPTION
1 1
16505.00
Curtain
Support
7 1
16550.50
Tray-
Left
1A
1
16505.30
Curtain Support-Small
8
1
00825.00
Plexiglass Divider
2 1
13703.47
GL-C
Curtain
9 1
16551.00
Conveyor
Hub
2A
1
13703.57
GL-C Half Curtain
10
1
14750.00
Conveyor Turntable
3 1 16505.10
Curtain
Clamp
11 4 14750.10
Turntable
Glide
Block
3A
1
16505.40
Curtain Clamp-Small
12
2
00940.60
Screw, 10-32 x 3/8”
4
8
00927.00
Nut, 8-32
13
1
00905.00
1/4-20 X 1/2 Trusshead Bolt
5
8
00911.50
Screw, 8-32 x 3/8”
14
1
00912.00
1/4-20 Nylon Lock Nut
6 1
16550.00
Tray-
Right
15
1
00825.10
Plexi Glass Divider Bracket
MODEL GL-C Parts MANUAL Rev. 1.02–6/27/2007
Page
6

Parts Manual
6.2.3. Conveyor Shut-Off Rod Assembly
16
2
00940.50
Truss Head Screw 10-32 x 3/8”
17
1
16520.00
Conveyor Shut-off Rod
18 1 16521.00
Activator
19
1
00935.00
Socket Set Screw, 1/4-20 x 1/4”
20 1 16514.30
Nut
Plate
21
1
00472.47
Conveyor Shut Off Switch
22
1
00438.00
Snap Bushing Universal 875-11
23
2
04806.00
#10 Brass Washer
24
2
01001.00
Pan Head Screw 6-32 x 1"
25
1
16514.00
Conveyor Shut Off Switch Brack.
26
2
03814.10
10-32 Lock Star Washer
MODEL GL-C Parts MANUAL Rev. 1.02–6/27/2007
Page
7

Parts Manual
6.2.4. Control Box Assembly
*Not
shown
ITEM
NO.
NO.
REQ’D
P/N DESCRIPTION
ITEM
NO.
NO.
REQ’D
P/N DESCRIPTION
1
1
16503.00
GL-C Control Box
14
1
00818.00
GL-C Peri Pump Cover
2
1
00470.10
Toggle Switch Rubber Boot
15
1
16515.00
GL-C Peri Pump Panel
3
3
13417.89
Heater Thermostat (EGO)
16
1
00816.00
GL-C Peri Pump Gear Motor
4
1
13418.47
Auto- Fill Timer
17
1
03470.47
Power on-off/ Flush Switch
5
1
15520.00
Power Block 12 Position
18
4
00438.00
Snap Bushing Universal 875-11
6
3
03475.00
Primer Switch - Push Button
19
3
00839.00
GLC Squeeze Tube w/ conn.
7
3
00820.00
GL-C Peri Pump Circuit Board
20
3
03826.47
4-40x3/16 Pan Head Screw
8
1
16504.00
GL-C Control Box Lid
21
3
00820.06
Circuit Board Stand off
9
1
00631.47
Ice Cube Relay 220V, 20A
22
3
00820.07
Circuit Board Stand off Cap
10
2
00631.05
Ice Cube Relay 220V,12A
23
9
00820.10
Circuit Board Spacer Large *
11
1
00490.47
Wash Pump Capacitor
24
3
00820.20
Circuit Board Connector *
12
1
00821.00
GL-C Transformer
25
9
00821.11
Circuit Board Spacer Small *
13
1
00815.00
GL-C Peri Pump Complete
MODEL GL-C Parts MANUAL Rev. 1.02–6/27/2007
Page
8

Parts Manual
6.2.5. Soap Tank Assembly
ITEM
NO.
NO.
REQ’D
P/N DESCRIPTION
ITEM
NO.
NO.
REQ’D
P/N DESCRIPTION
1
1
03101.49
Hose Clamp #24
12
1
13463.00
Liquid Level Switch
2
1
03106.40
Ribbed Drain Hose 1 1/2" ID
13
1
16545.50
Overflow Drain Tube
3
1
03101.00
Hose Clamp # 16 1"
14
1
00120.00
Thermometer Bi Metal
4
1
03108.60
Transfer Hose 1" Reinforced
15
1
13415.47
3KW Screw Plug Heater
5
1
03106.45
Braided Hose 1/2"
16
1
13417.89
Heater Thermostat (EGO)
6
1
03101.47
Hose Clamp #6
17
2
00940.50
10-32 X 3/8” Truss Head Screw
7
1
05012.00
1/2 Cu Ref Tubing (Per Foot)
18
1
16522.00
Access Cover
8
1
16541.00
Soap tank
19
1
16579.20
Drain Screen
9
1
16544.00
Soap tank Screen
20
1
16579.00
Drain Pan
10
1
16543.00
Soap tank Rear Cover
21
2
00906.00
1/4-20 X 1/2" Hexhead Bolt
11
1
16542.00
Soap tank Cover
22
1
40116.00
1/4 Comp X 1/4 MIP Ftg (not shown)
MODEL GL-C Parts MANUAL Rev. 1.02–6/27/2007
Page
9

Parts Manual
6.2.6. Water Inlet Plumbing
ITEM
NO.
NO.
REQ’D
P/N DESCRIPTION
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
1
2
41015.70
Solenoid Valve 3/8” 220V
5
1
41014.49
GL-C 3/8" Ball Valve
1A
2
41015.77
Flow Washer
6
2
40012.10
GL-C 1/2 Barb x 3/8” MIP Elbow
1B 2
N/A 3/8" Solenoid Valve Repair Kit
7
2
03101.47
Hose Clamp #6
1C
2
N/A
3/8" Solenoid Valve Cover
8
1
03106.45
Braided Hose 1/2"
1D
2
41015.75
3/8" Solenoid Valve Coil
9
1
40016.00
Brass Cap
2
3
40010.00
GL-C 3/8” MPT Tee
10
1
16525.00
Inlet Plumbing Clamp
3
2
40017.00
GL-C 1/2 x 3/8” FPT Reducer
11
2
00914.10
1/4-20 x 5/8” Hexhead Bolt
4
1
00715.47
GL-C 3/8" Check Valve
MODEL GL-C Parts MANUAL Rev. 1.02–6/27/2007
Page
10

Parts Manual
6.2.7. Sanitizer Plumbing Component Hardware
ITEM
NO.
NO.
REQ’D
P/N DESCRIPTION
ITEM
NO.
NO.
REQ’D
P/N DESCRIPTION
1
1
00120.00
Thermometer
9
1
03106.45
1/2" I.D. Braided Hose
2
2
40011.00
3/8" FPT Cross
Connector
10
1
03106.47
3/8" I.D. Braided Hose
3
1
40012.00
3/8" MPT x 1/2" 90°
Hose Barb
11
1
00434.49
1/2 x 1/2 x 3/8" Tee
4
1
00826.00
Dual Inlet Chemical Injector
12
5
03101.47
7/16" Gear Clamp
5
1
00425.51
Chemical Tubing Blue
13
1
13699.47
Mixing Chamber
5A
1
00425.54
Chemical Tubing White
14
1
41014.47
1/4”MxF Mini Ball Valve
6
1
16526.00
Gauge Bracket
15
1
13605.00
0-30 PSI Pressure Gauge
7
2
00924.00
Lock Washer, 1/4
16
1
40015.00
3/8 x 1/4" Reducer Bushing
8 2
00912.00
Nut,
1/4-20
MODEL GL-C Parts MANUAL Rev. 1.02–6/27/2007
Page
11

Parts Manual
6.2.8. Vacuum Breaker and Hardware
ITEM
NO.
NO.
REQ’D
P/N DESCRIPTION
ITEM
NO.
NO.
REQ’D
P/N DESCRIPTION
1 1
03624.00
1/2" Vacuum Breaker
2 1
40014.00
1/2" MPT x 1/2" Hose Barb
1A
2
00421.51
6-32 x 1/4” SS Panhead Screw
3 2
03101.47
7/16" Clamp
1B
1
00739.50
Vacuum Breaker Cap
4
1
03106.45
1/2" I.D. Braided Hose
1C
1
03624.25
1/2” Vacuum Breaker Bonnet
5 1
16510.00
Vacuum Breaker Plumb Support
1D
1
03623.00
1/2” Vacuum Breaker Repair Kit
6 1
40013.00
GL-C 1/2 Barb x 1/2 MPT 90deg
MODEL GL-C Parts MANUAL Rev. 1.02–6/27/2007
Page
12

Parts Manual
6.2.9. GL-C Wash Pump Assembly
ITEM
NO.
NO.
REQ’D
P/N DESCRIPTION
ITEM
NO.
NO.
REQ’D
P/N DESCRIPTION
1
1
03106.45
1/2" Braided Hose
7
1
00924.50
1/4" SS Washer x 3/4" OD
2
2
03101.47
Hose Clamp #6
8
1
16570.75
Wash Pump Platform
3
1
00434.47
Pump Hose Adapter
9
4
00911.50
8-32 X 3/8 Pan Head Screw
4
1
03101.00
Hose Clamp #16
10
1
00201.47
Wash Pump
5
1
03108.60
Transfer Hose 1" Reinforced
11
1
03106.47
3/8" Braided Hose
6
2
00914.10
1/4-20 X 5/8 Hexhead Bolt
MODEL GL-C Parts MANUAL Rev. 1.02–6/27/2007
Page
13

Parts Manual
6.2.10 Conveyor Drive Assembly
6.2.11 GL-C Waste Collector Assy. P/N 16565.00
ITEM
NO.
NO.
REQ’D
P/N DESCRIPTION
ITEM
NO.
NO.
REQ’D
P/N DESCRIPTION
1
1
14751.00
Drive Gear
5
1
00438.00
Snap Bushing Universal 875-11
2
1
00104.83
VA Drain Motor Shaft Gasket
6
4
00940.50
Screw, 10-32 x 3/8”
3
1
16570.50
Drive Motor Housing
7
1
00810.47
Drive Motor
4 1
00811.47
Extension
Spring
8
1
16570.60
Drive Motor Housing Cover
MODEL GL-C Parts MANUAL Rev. 1.02–6/27/2007
Page
14

Parts Manual
ITEM
NO.
NO.
REQ’D
P/N DESCRIPTION
1
1
16562.00
GL-C Waste Collector Screen
2
1
16560.00
GL-C Waste Collector Tray
3 1
06231.47 GL-C
Label
4
1
03106.51
Clear Vinyl Tubing 1/2” ID x 3/4”OD
5 1
00899.01
Cleaning Drill not shown
6 1
00899.02
Cleaning Brush not shown
MODEL GL-C Parts MANUAL Rev. 1.02–6/27/2007
Page
15

Parts Manual
6.2.12 Unique Parts for GLC Tall (Effective 06/27/07)
ITEM
NO.
NO.
REQ’D
P/N DESCRIPTION
ITEM
NO.
NO.
REQ’D
P/N DESCRIPTION
1
1
16431.00
Base Assy 2” taller
6
1
13703.53
Half Curtain 2” longer
2
1
16430.00
Wash Tank Assy 2” taller
7
1
16402.65
Front Pillar (Left Hand) 2” taller
3
1
16402.00
Side Panel Wrap 2” taller
8
1
16402.60
Front Pillar (Right Hand) 2” taller
4
1
16406.00
Door Assy. 2” taller
9 1
16410.00
Vacuum Breaker Support 2” taller
5
1
13703.43
Curtain 2” longer
10
1
16451.00
Conveyor Hub 2” taller
MODEL GL-C Parts MANUAL Rev. 1.02–6/27/2007
Page
16