Full Text Searchable PDF User Manual
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MODELS CMA-180 VL
PARTS MANUAL
Rev 2.00A
8 0 0 - 8 5 4 - 6 4 1 7
F A X 7 1 4 - 8 9 5 - 2 1 4 1
C M A D I S H M A C H I N E S
1 2 7 0 0 K N O T T A V E N U E
GARDEN GROVE, CALIFORNIA 92841
www.cmadishmachines.com
T
ABLE OF
C
ONTENTS
M
ODEL
CMA-180
VL
1.
PARTS MANUAL .......................................................................................... 3
1.1.
E
XPLODED
V
IEW
D
RAWINGS
........................................................................................................... 3
1.1.1 Straight Frame System Assembly .............................................................................................. 3
1.1.2 Heat Recovery System.............................................................................................................. 4
1.1.3 Drain System Assembly ........................................................................................................... 5
1.1.4 Plumbing System Assembly ..................................................................................................... 6
1.1.5
Wash Spray System ................................................................................................................. 7
1.1.6
Final Rinse System Assembly .................................................................................................. 8
1.1.7
Door Handle Assembly ........................................................................................................... 9
1.1.8
Pump System Assembly ..........................................................................................................10
1.1.9
Wash Tank Heater (Triangular Flange) ................................................................................11
1.1.10
Booster Tank Heater (Triangular Flange) ............................................................................12
1.1.11
Control Box Assembly............................................................................................................13
1.1.12
Heat Recovery System Control Box .......................................................................................14
Model CMA-180 VL Parts Manual Rev. 2.00A
page 3
1. Parts Manual
1.1.
Exploded View Drawings
1.1.1 Straight Frame System Assembly
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
1
1
17532.18
Frame Stand
15
1
17402.00
Overflow Gasket
2
1
17506.00
Door Stamped
16
2
01516.50
3-Door Bracket outside Style
3
2
17506.45
Blank Doors
17
60
00924.00
¼” SS Washer
4
6
00636.17
E Z Door Glide
18
30
00912.00
¼”-20 Nylon Lock Nut
5
6
17554.00
Door Guide
19
4
01310.00
Bullet Feet
6
2
17552.00
Door Stop
20
1
17522.50
Wash Tank Heater Cover
7
1
01505.16
Corner Tray Track Rail
21
1
17522.00
Booster Heater Cover
8
1
01505.10
Tray Track (EST/EC/ 180)
22
23
00914.10
1/4-20 X 5/8 Hex Bolt
9
1
17506.65
Door Service Splash Guard
23
1
17530.00
Wrapper
10
2
17510.00
Strainer Basket
24
1
17531.00
Pan
11
1
01579.10
Scrap Body SS
25
2
17506.60
Door Panel Splash Guard
12
1
01579.20
Scrap Trap Drawer
26
1
17506.62
180 Splash Shield - lever side
13
1
17579.00
Scrap Trap Holder
27
1
17546.00
CMA-180VL Skirt
14
1
17511.00
Overflow
28
1
00449.50
Keyless Lock
Model CMA-180 VL Parts Manual Rev. 2.00A
page 4
1.1.2 Heat Recovery System
Item No.
P/N
DESCRIPTION
Item No
P/N
DESCRIPTION
1
17595.00
CMA-180 Ventless Top Cover
10
03101.45
Hose Clamp #4
2
02401.01
Motor Fan 230v 50/60hZ
11
17592.00
CMA-180 Ventless Drain Pan
3
02401.17
Battery Self Cleaning Pipe
12
03101.00
Hose Clamp #16 1”
4
17593.00
CMA-180 Ventless Fan Mount
13
15605.00
Drain Hose with Goose Neck (9-06)
5
02401.05
CMA-130 VL Heat Recovery Battery
14
17591.00
CMA-180 Ventless Wrapper
6
17596.00
CMA-180 Ventless Rear Cover
15
02101.01
UC 50e Stainless Steel Rinse Nozzle
7
17598.00
CMA-180 Ventless Support L.H.
16
03107.51
Flexible Black Hose 3/8”
8
17597.00
CMA-180 Ventless Support R.H.
17
03107.00
Flexible Black Hose ½”
9
40014.00
1/2m x 1/2 Barb Straight
18
17594.00
CMA-180 Ventless Shroud
Model CMA-180 VL Parts Manual Rev. 2.00A
page 5
1.1.3 Drain System Assembly
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
1
1
00113.17
Drain Tee Casting
11
6
00901.00
5/16 –18 x 1” Hex Head Bolt
2
1
00114.00
Drain Tee Gasket
12
6
13805.00
5/16-18 Nylon Lock Nut
3
1
00121.18
Drain Stopper “O” Ring
13
1
01313.00
2” PVC Slip x MIPT Adapter
*4
1
00121.17 Drain Stopper
14
1
05030.17
2” x 4” PVC Tubing
5
1
17581.00
Drain Linkage
15
1
01312.00
PVC Slip x Slip 90 Ell
6
1
17580.50
Drain Linkage Spacer
16
1
05030.27
2” x 6” PVC Tubing
7
1
00912.00
¼-20 Nylon Lock Nut
17
1
01320.17
2” PVC Tee SxSxS
8
1
17580.00
Drain Lever
18
1
05030.10
2” x 3” PVC Tubing
9
1
00910.00
¼”-20 x 1 ½” Hex Head Bolt
19
1
01315.17
2” No Hub
* #00121.17 includes #00121.18
Model CMA-180 VL Parts Manual Rev. 2.00A
page 6
1.1.4
Plumbing System Assembly
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
1
1
00710.50
Vacuum Breaker ¾” Watts
12
1
03107.51
Flexible Black Hose 3/8”
1A
--
00421.51
Pan Head Screw SS 6-32 x 1/4”
13
1
40014.10
1/2m x 3/8” Barb Straight
1B
--
00735.60
Vacuum Breaker Brass Bonnet ¾”
14
3
00745.00
1/2 90Deg Street Elbow
1C
--
00735.00
Vacuum Breaker Repair Kit ¾”
15
7
03614.00
Nipple Brass 1/2 Close
1D
--
00739.50
Vacuum Breaker Cap
16
2
00743.10
Tee ½” FXFXF
2
1
00704.00
Street Elbow 3/4" 90Deg
17
1
40014.00
1/2m x 1/2 Barb Straigh
3
1
13613.00
Nipple ¾” x 5 ½” Brass
18
1
13602.20
Pressure Regulator 1/2
4
2
13606.10
Jamb Lock Nut Thin Pattern
19
1
03107.00
Flexible Black Hose ½”
5
2
13639.00
Nipple SS 3/4 x Close
20
2
41062.00
^1/2 Strainer Ball Valve
6
2
13633.00
^3/4 90 Ell F x F Brass
21
2
01528.00
Plumbing Support Bracket
7
6
00912.00
1/4-20 Nylon Lock Nut
22
2
00924.00
1/4 SS Washer
8
4
00912.00
1/4-20 Nylon Lock Nut
23
2
00906.00
1/4-20 X 1/2 Hexhead Bolt
9
3
01526.10
Plumbing Bracket Strap
24
2
40116.00
1/4 Comp x 1/4 MIP Fitting
10
1
01526.00
Plumbing Support Bracket
25
1
13604.00
1/2 x 1/4 Bushing Brass
11
3
03603.15
1/2 Solenoid Valve JE 240V/60Hz
26
1
00425.54
Chemical Tubing
11A
1
00738.15 Water Sol Valve Coil 220V
27
1
13618.11
Coupling ¼” Brass
11B
--
03603.20
Water Sol Valve Bonnet ½”
28
1
13605.45
Pressure Gauge 180-UC
11C
--
00786.00
Water Sol Plunger ½” & ¾” w/spring
29
2
03202.00
Thermometer Capillary
11D
--
00707.00
Water Sol Repair Kit JE ½”
30
1
17534.50
Gauge Bracket
Model CMA-180 VL Parts Manual Rev. 2.00A
page 7
1.1.5 Wash Spray System
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
1
1
00303.17
Manifold
9
8
00912.00
Nylon Lock Nut ¼” – 20
*2
1
00360.24
Lower Spray Base Assembly
10
4
00914.10
Hex Head Bolt ¼”-20”x5/8”
**3
1
00361.10
Upper Spray Base Assembly
11
2
00966.10
Hex Head SS Bolt 10-32
4
2
00304.17
Wash Spray Arm
12
4
00363.00
Spray Base Lock Pin
5
4
00308.50
Spray Arm End Plug SS
13
1
00302.00
Spray Base Gasket
6
2
00302.51
Spray Base “O” Ring
14
1
00225.00
Compression Gasket
7
4
00905.00
Truss Head Bolt ¼”-20”x1/2”
15
1
00221.20
1” Comp. Fit.x1”MIP SS
8
12
00924.00
SS Washer ¼”
16
1
00759.17
Base Quick Release W/Nipple
17
2
00341.00
Spray Arm Bearing
**P/N 00361.10 Includes Items 11,12 & 6
*P/N 00360.24 Includes Items 11, 12 & 6
Model CMA-180 VL Parts Manual Rev. 2.00A
page 8
1.1.6 Final Rinse System Assembly
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
1
1
17401.00
Final Rinse Manifold
15
1
03624.00
½” Vacuum Breaker
2
2
04305.17
Red Silicone Gasket (CMA-
180)
15A
--
03623.00
½” Vacuum Brkr Kit-
3
1
13607.40
180VL Final Rinse Pipe Ass.
15B
--
03624.25
½” Brass Bonnet
4
6
00914.00
¼”-20x5/8 Hex Bolt
15C
--
00739.50
¾” Vacuum Breaker Cap
5
4
00308.17
Rinse Arm SS End Plug
15D
--
00421.51
6-32 x ¼” SS Pan Head
Screw Phillips
6
2
00304.29
^Rinse Arm w/ Bearings
(180&180UC)
16
2
00760 .00
5/8 Comp x 1/2 MIP
Adapter
7
6
00912.00
¼”-20 Nylon Lock Nut
17
1
13607.44
180VL Rinse Plumbing
Line
8
6
00924.00
¼”SS Washer
18
1
00745.00
1/2 90Deg Street Elbow
9
1
13607.20
3/8 Compression Fitting
Sleeve
19
1
03107.00
Flexible Black Hose ½”
10
1
05004.10
3/8” SS Tubing
20
1
03101.45
Hose Clamp #4
11
1
00436.20
3/8" Comp X 1/2" MIP
Fitting
21
1
40014.00
1/2m x 1/2 Barb Straight
11A
1
13607.10
3/8 Compression Fitting Nut
22
1
00743.00
1/2 Tee F x F x F Brass
(Plated)
12
1
13669.45
Mixing Chamber SS CMA
180UC
23
1
13642.00
1/2" Male Plug Brass
13
1
03232.00
1/8 Male Plug
24
1
4305.17
Red Silicone Gasket
(CMA-180)
14
1
13629.00
½” S.S. Close Nipple
Model CMA-180 VL Parts Manual Rev. 2.00A
page 9
1.1.7 Door Handle Assembly
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
1
1
00613.32
Door Handle
10
2
00900.00
Cotter Pin
2
1
01556.50
Right Door Handle Support 1”
11
4
00906.00
¼”-20 x ½” Hex Head screw
3
2
00603.07
Door Spring Extension Rod
12
8
00924.00
¼” SS Washer
4
2
00602.00
Door Spring
13
8
00912.00
¼”-20” Nylon Insert Lock Nut
5
2
17552.00
Door Stop
14
4
00610.00
Door Handle Spacer (Small)
6
2
01553.00
Door Handle Link
15
4
00611.00
Door Handle Spacer (Large)
7
2
00606.00
5/16”-18 x 7” Eyebolt
16
2
00607.04
Door Handle Grip
8
2
00913.00
5/16”-18” Nut
17
1
01555.50
Left Door Handle Support
9
2
00926.00
5/16” SS Washer
18
4
00903.00
¼”-20 x 1 ¾” Hex Screw
Model CMA-180 VL Parts Manual Rev. 2.00A
page 10
1.1.8 Pump System Assembly
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
1
1
00201.00
Pump Motor 1 HP
8
1
00208.00
Slip Joint Nut Gasket
2
1
03224.00
Small Pump Base
9
1
04204.00
Compression Nut (2.5)
3
6
00921.00
3/8”-16 x 34” Hex Head Bolt
10
2
00906.00
¼-20 x 1/2” Hex Bolt
3A
2
00975.00
3/8-16 x 1 ½” Stud
11
2
00924.00
¼” SS Washer
4
1
00206.00
Pump Seal Kit
12
2
00912.00
¼”-20 Nylon Lock Nut
5
1
03226.00
Pump “O” Ring
13
2
00238.00
3/8” Male Plug
6
1
03222.05
Impeller
*14
Assy.
00200.10
Pump Assy
7
1
04206.00
Pump Cover
15
1
00208.20
Slip Joint Nut Friction Ring
*P/N 00200.10 Includes Items 1,2,3,4,5 and 6
Model CMA-180 VL Parts Manual Rev. 2.00A
page 11
1.1.9 Wash Tank Heater (Triangular Flange)
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
1
1
15518.00
Heater 6kW 220V Triangular Flange
1A
1
13417.92
Heater Thermostat
2
1
13463.14
Liquid Level Switch
3
1
13463.51
Liquid Level Switch Shield
4
1
17523.51
Hi-Limit Switch - Wash 250 Degrees
5
1
13477.20
7/8” Probe Hole Plug
6
1
15518.10
Gasket for Triangular Flange Heater
Model CMA-180 VL Parts Manual Rev. 2.00A
page 12
1.1.10 Booster Tank Heater (Triangular Flange)
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
1
1
17550.20
Booster Tank
2
3
13805.00
Nylon Lock Nut 5/6”-18
3
3
00926.00
Washer SS 5/16”
4
1
13422.71
240V 12KW Triangular Immersion Htr
4A
1
13417.92
Thermostat 12KW Heater
5
1
17523.51
Hi-Limit Switch-Booster 250 degrees
*6
1
17520.00
Booster Heater Shield*
7
1
15518.10
Gasket for Triangular Flange Heater
8
1
17560.00
Complete Assembly
Model CMA-180 VL Parts Manual Rev. 2.00A
page 13
1.1.11 Control Box Assembly
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
1
1
17503.19
CMA-180 Control Box
17E
2
17400.09
30 Amp Terminal Block-Natural
2
2
00470.10
Toggle Switch Rubber Boot
17F
1
17400.07
60 Amp Terminal Block-Green
3
1*
00409.92
CMA-180VL Timer CMA-180
18
1
03408.55
Counter Face Mount 220V
3A
1
00500.17
Timer Motor (Not Shown)
19
4
00911.00
Pan Head Screw 8-32 x 1/2”
4
1(2*)
00631.05
Ice Cube Relay 220V
20
4
00927.00
Lock Nut 8-32
5
6 Ft.
00400.85
Conduit ¾” Sealtite
21
1
00421.90
Power Switch
6
6 Ft.
00400.10
Conduit ½” Sealtite
22
1
00449.50
Keyless Lock
7
2 Ft.
00400.00
Conduit 3/8” Sealtite
23
1
00421.89
Rocker Switch Auto Fill
8
1
00401.85
St-3/4” Straight Connector
24
1
00404.85
Motor Contactor 208/240V 20A
9
1
00401.10
St-1/2” Straight Connector
25
6
13825.00
Pan Head Screw 8-31 x 1”
10
1
00401.00
St-3/8” Straight Connector
26
6
04806.00
#10 Brass Washer
11
1
00475.00
Delimer Switch DPDT 15A
27
2
17503.17
Control Box Sponge Long
12
1
03470.00
Toggle Switch Momentary (Screw Terminal)
27A
2
17503.18
Control Box Sponge Short
13
8
03801.00
Nylon Lock Nut 10-32
28
1**
13003.17
Contactor 60A 3 Pole 220V
14
1
17400.06
Mountain Din Rail
29
1
13418.60
Dip Switch Timer 230V
15
1
13403.26
Fuse 3A/250V Slow Blow
29A
1
03202.00
Thermometer “Rinse”
16
2
00941.00
Pan Head Screw 10 -32 x 5/8”
29B
--
03202.00
Thermometer Bracket
17
1
17400.17
Terminal Block Assembly
30
1
13003.50
Heater Contactor 40 Amp
17A
2
17400.04
30 Amp Terminal Block-Red
31
1
00562.60
Door Roller Switch Connector
17B
3
17400.03
60 Amp Terminal Block-Black
32
1
00562.00
Door Roller Switch
17C
4
17400.02
85 Amp Terminal Block-Natural
33
1
13426.50
Ground Block
17D
2
17400.08
30 Amp Terminal Block-Blue
34
1
00421.78
Illuminated Plug
* Includes timer motor p/n 501.17 and microswitch p/n 411.00
** Only for the machines with booster heater
Model CMA-180 VL Parts Manual Rev. 2.00A
page 14
1.1.12 Heat Recovery System Control Box
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
1
1
17599.10
CMA-180 Ventless Control Box Lid
2
1
17599.00
CMA-180 Ventless Control Box
3
1
13418.60
Dip Switch Timer 230 V
4
1
00631.05
Ice Cube Relay 220V 12 Amp
5
4
00940.50
10-32 X 3/8 Truss Head Screw
6
4
0013805
5/16-18 Nylon Insert Lock Nut
7
4
00926.00
5/16 SS Washer
8
2
00907.00
6-32 X 1/2 SS Panhead Screw
9
2
00965.00
6-32 Nylon Insert Lock Nut